A shot blasting and polishing integrated device for gear machining

The design of an integrated shot peening and grinding equipment for gear processing achieves a seamless connection between gear surface strengthening and precision shaping, solving the problems of long production cycles and inconsistent precision caused by step-by-step processes, improving processing efficiency and precision, and meeting the needs of high-end manufacturing fields.

CN122401288APending Publication Date: 2026-07-17HEILONGJIANG UNIVERSITY OF SCIENCE AND TECHNOLOGY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
HEILONGJIANG UNIVERSITY OF SCIENCE AND TECHNOLOGY
Filing Date
2026-06-08
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing gear machining process, which involves steps, results in long production cycles. Deviations in positioning references affect the consistency of tooth surface accuracy. The time costs and accumulated errors caused by process transitions have become bottlenecks for capacity improvement.

Method used

Design an integrated shot peening and grinding equipment for gear processing. Through the linkage lifting design of the shot peening shell and the grinding shell, surface strengthening and precision shaping can be achieved at the same station and under the same reference. The equipment adopts cylinder drive and locking components to adapt to gears of different specifications. Combined with reverse linkage lifting and coaxial design, it ensures seamless connection between shot peening and grinding operations.

Benefits of technology

It shortens the processing cycle of a single gear, avoids the cumulative error of tooth surface accuracy caused by datum conversion, improves the consistency of tooth surface accuracy of mass-produced gears, meets the accuracy uniformity requirements of high-end manufacturing fields, and improves the versatility and safety of the equipment.

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Abstract

本发明涉及齿轮加工技术领域,具体为一种齿轮加工用喷丸打磨一体化设备,包括固定板固设在齿轮上方,其上设有升降件;喷丸壳设在固定板下方,喷丸壳内部为上下贯通,喷丸壳上端通过第一连接板与升降件相连接;喷丸管固设在喷丸壳内,其上端贯穿喷丸壳上端、固定板后与供丸设备相连接,喷丸管下端与喷嘴相连通,喷嘴伸出喷丸壳下端;打磨壳内为中空结构,同轴套设在喷丸壳上,打磨壳下端中部设有与喷丸壳同轴的第一通孔,打磨壳下端转设有转盘,转盘在驱动件的驱动下转动,转盘中部设有第二通孔,转盘下固设有打磨头,打磨头中部设有第三通孔,第一通孔、第二通孔、第三通孔用于喷嘴通过;本发明具有喷丸与打磨一体化工作等优点。
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