A PVC recycling material blending ratio optimization method and system based on rheological property analysis

By analyzing rheological properties, the complex viscosity and loss tangent of recycled and virgin PVC materials were obtained, and a mapping relationship library was constructed. This solved the problem of optimizing the blending ratio of recycled and virgin PVC materials, achieving efficient material matching and processing parameter adjustment, and improving recycling efficiency and finished product quality.

CN122401672APending Publication Date: 2026-07-17HUANGANG PLASTICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
HUANGANG PLASTICS CO LTD
Filing Date
2026-04-27
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The current process of blending recycled PVC with virgin PVC does not involve precise analysis of the rheological properties of the materials, resulting in a cumbersome and inefficient process for optimizing the blending ratio, and making it difficult to meet the production requirements for mechanical and thermal properties.

Method used

By obtaining the complex viscosity and loss tangent of recycled and new materials at a preset angular frequency, the viscosity difference factor and elasticity difference factor are determined, a mapping relationship library is constructed, and the blending ratio reference range and processing parameter adjustment values ​​are output to achieve precise matching of the operating parameters of the main processing equipment.

Benefits of technology

The process of optimizing the blending ratio of recycled PVC materials has been simplified, improving the quality stability of finished products and recycling efficiency, and ensuring that the materials maintain a stable and controllable rheological state during melt blending.

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Abstract

本发明涉及塑料回收技术领域,揭露了一种基于流变特性分析的PVC回用料掺混比例优化方法及系统,所述方法包括:在预设的角频率下,获取回用料和新料的复数粘度和损耗角正切值,并将所述复数粘度的比值作为粘度差异因子,所述损耗角正切值的比值作为弹性差异因子;基于所述粘度差异因子和弹性差异因子,确定回用料的关键差异特征值;根据历史关键差异特征值与加工参数的关系,构建主要加工设备的映射关系库;根据所述映射关系库与所述关键差异特征值的对应关系,输出掺混比例参考区间以及加工参数调整值;本发明可以提高PVC回用料掺混比例优化的效率。
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