High-strength polyurethane foamed sheet and method for manufacturing the same

By constructing a composite structural system of elastic buffer layer-reinforcing skeleton-rigid foam matrix, and combining the synergistic reinforcement of reinforcing mesh and reinforcing strips, the cost and environmental protection issues of polyurethane foam boards in increasing strength and stability are solved, achieving efficient structural reinforcement and stability improvement.

CN122401728APending Publication Date: 2026-07-17NINGBO HELONG NEW MATERIAL
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Patent Information

Application Number
CN202610736159.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-05-26
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, polyurethane foam boards, while increasing structural strength and stability, suffer from significant cost increases or environmental impacts. Furthermore, the weak inter-fiber bonding due to the dispersed state of the glass fibers makes them prone to breakage and decreased stability.

Method used

A composite structural system is adopted, including an elastic buffer layer, a reinforcing skeleton, and a rigid foam matrix. Through the synergistic reinforcement of reinforcing mesh and reinforcing strips, a skeleton with surface and line reinforcement is formed. Combined with the limiting structure of the mold core, the preparation process of polyurethane foam board is optimized.

Benefits of technology

It significantly improves the bending resistance, impact resistance, and interlaminar shear resistance of the sheet material, reduces the risk of warping and interface delamination, enhances structural stability and ease of installation, simplifies production processes, and improves production efficiency.

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Abstract

本申请涉及一种高强度聚氨酯发泡板材及其制备方法,涉及高分子材料技术领域。一种高强度聚氨酯发泡板材的制备方法,向模芯内喷涂脱模剂和模内漆后,浇注厚度为2‑4mm的聚氨酯弹性体材料,静置得到缓冲层,随后在缓冲层表面浇注聚氨酯硬泡材料并间隔铺设加强网和若干加强条,合模静置固化,脱模,即得。本申请构建了“弹性缓冲层‑增强骨架‑硬泡基体”的复合结构体系,设置缓冲层分散局部应力,避免应力集中导致的微观裂纹萌生与扩展;铺设加强网和加强条形成面增强和线增强的协同增强骨架,使载荷可沿骨架均匀传递,提升了聚氨酯发泡板材的结构强度和稳定性。
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