Port equipment crane heavy load hoisting positioning control device and control method thereof

By integrating a laser rangefinder, incremental photoelectric encoder, and dual-axis tilt sensor into a port crane, the travel motor is controlled by real-time calculation and compensation acceleration. This solves the problem of difficult-to-control swing of suspended loads, achieves precise positioning and stability of heavy loads, and reduces equipment complexity and computational burden.

CN122403283APending Publication Date: 2026-07-17SHANDONG LUHAI EQUIPMENT GROUP QINGDAO CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHANDONG LUHAI EQUIPMENT GROUP QINGDAO CO LTD
Filing Date
2026-06-16
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the current technology for heavy-duty lifting operations by port cranes, it is difficult to precisely control the swing of the suspended load, resulting in unstable positioning and increased equipment complexity and computational burden. It is also unable to adapt to the dynamic changes in the winding and unwinding of the wire rope on the hoisting drum.

Method used

By combining a laser rangefinder, incremental photoelectric encoder, and dual-axis tilt sensor with a frequency converter, the absolute position, drum rotation angle, and hook swing angle are measured in real time. The travel motor is controlled by calculating the compensation acceleration to achieve anti-sway compensation, thus avoiding reliance on complex nonlinear observers.

Benefits of technology

It improves the stability of heavy-load positioning of cranes, reduces the complexity of equipment structure and the computational burden of controller, reduces repeated jogging operations at the positioning end, and improves positioning accuracy and efficiency.

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Abstract

本发明涉及港口起重装备与自动化控制领域,具体为港口装备起重机重载荷起升定位控制装置及其控制方法;包含起重机主梁、小车车架、激光测距组件、状态监控组件及控制器模块;装置结合侧置激光测距仪、卷筒端部增量式光电编码器与吊钩顶部双轴倾角传感器,直接获取各项实时运行状态;其核心是直接采集小车绝对位置、起升卷筒转角和吊钩摆角等真实状态量参与控制运算,实现重载荷的精准起升与定位;本发明摒弃了附加机械限摆机构与复杂非线性状态观测器,显著降低了设备结构复杂度,精简了系统硬件架构,同时有效减轻了控制器的计算负担。
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