Tetrabutylphosphonium carboxylate ionic liquid, its preparation method and application in catalytic synthesis of polycarbonate

By heating chlorobutane and tributylphosphine under a protective atmosphere, concentrating and recrystallizing the mixture, high-purity tetrabutylphosphonium chloride was prepared. This chloride was then reacted with carboxylate ions and washed with water to remove impurities. This method solved the problems of harsh preparation conditions and catalyst residue in existing tetrabutylphosphonium chloride preparations, and achieved efficient catalytic synthesis of high-quality polycarbonate.

CN122404409APending Publication Date: 2026-07-17LANZHOU INSTITUTE OF CHEMICAL PHYSICS CHINESE ACADEMY OF SCIENCES

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
LANZHOU INSTITUTE OF CHEMICAL PHYSICS CHINESE ACADEMY OF SCIENCES
Filing Date
2026-05-19
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing tetrabutylphosphonium chloride preparation conditions are harsh, energy consumption is high, and safety risks are significant. Furthermore, catalyst residues cause polycarbonate products to discolor and become brittle, affecting their quality and performance. The existing tetrabutylphosphonium carboxylate catalysts have low purity, leading to a decline in the quality of polycarbonate products.

Method used

High-purity tetrabutylphosphonium chloride was prepared by heating chlorobutane and reacting it with tributylphosphine under a protective atmosphere, followed by concentration and recrystallization. Then, it was reacted with carboxylate ion exchange and washed with water to remove impurities, yielding a high-purity tetrabutylphosphonium carboxylate ionic liquid, which was used for the synthesis of polycarbonate by melt transesterification.

Benefits of technology

The preparation of tetrabutylphosphonic acid salt with low energy consumption and low risk has been achieved. It has high catalytic activity, uniform molecular weight distribution of polycarbonate products, low yellowing index, high light transmittance, and excellent mechanical properties, making it suitable for the industrial production of high-end polycarbonate.

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Abstract

本发明涉及催化剂技术领域,具体涉及一种四丁基鏻羧酸盐离子液体及其制备方法和催化合成聚碳酸酯的应用。本发明以氯丁烷和三丁基膦为原料制备得到高纯度的四丁基氯化鏻,然后与羧酸盐反应后纯化获得高纯度的四丁基鏻羧酸盐离子液体。本发明制备的季鏻醋酸盐的纯度高(纯度>99%),基本无金属残留(残留金属元素含量<1.5ppm),用于催化熔融聚合制备聚碳酸酯,催化活性高,选择性好,聚碳酸酯合成过程中重排反应少,杂质残留少,获得的聚碳酸酯的分子量分布指数小,黄变指数低,透光率高,力学性能和加工稳定性优异,聚碳酸酯产品的综合性能优异,为高端聚碳酸酯的工业化生产提供理论依据和技术支撑。
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