A 1200 °c-resistant high gamma prime nickel-based superalloy and a preparation method thereof

By using electron beam continuous directional solidification technology and multi-pass hot rolling control, a high γ′ phase nickel-based deformable superalloy was prepared, solving the problem of preparing high alloys and achieving excellent mechanical properties and efficient preparation of the superalloy at 1200℃.

CN122406038APending Publication Date: 2026-07-17DALIAN UNIV OF TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
DALIAN UNIV OF TECH
Filing Date
2026-05-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing wrought high-temperature alloys cannot meet the requirements of extreme service temperature of 1200℃. The high degree of alloying leads to difficulties in smelting and preparation, poor hot workability, and the traditional process is lengthy, energy-intensive, and has a low yield.

Method used

Electron beam continuous directional solidification technology was used to prepare along <001> The columnar crystal structure with directional growth, combined with multi-pass hot rolling and heat preservation control, eliminates the hot extrusion process and directly produces crack-free high γ′ phase nickel-based deformable high temperature alloy rolled plates.

Benefits of technology

A high-γ′ phase nickel-based deformable superalloy with excellent mechanical properties was successfully prepared. It can withstand temperatures up to 1200℃ and has tensile strength and yield strength of over 130MPa. This solves the problem of difficult high-γ′ phase deformation and realizes the efficient preparation of superalloys.

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Abstract

本发明属于高温合金技术领域,具体涉及到一种耐1200℃用高γ′相镍基高温合金及其制备方法,通过优化合金成分设计出γ′相含量大于70%的镍基变形高温合金,并且通过电子束连续定向凝固技术成功制备出低偏析和连续柱状晶组织的高品质铸坯,并利用<001>方向柱状晶有利于变形的特点,直接通过对多道次热轧及保温的控制,包括温度、变形量及保温时间的精确匹配,成功免开坯热轧制备出无裂纹的高γ′相镍基变形高温合金轧制板材。解决高γ′相变形困难的同时,使合金兼具优异的高温力学性能,能够满足日益增长的高温合金更高承温能力的需求。
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