Multi-mode intelligent control device and method for tail gas heating system of mine self-discharging truck

By introducing exhaust gas diversion, zone heating, and temperature detection units into the exhaust gas heating system of mining dump trucks, combined with an intelligent control unit, multi-mode intelligent control is achieved, solving the problem of unadjustable heating intensity in existing technologies. This enables dynamic adjustment of material temperature and freeze-stick protection, maintaining zero energy consumption while avoiding equipment overheating and freeze-sticking.

CN122407342APending Publication Date: 2026-07-17HUANENG YIMIN COAL POWER CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
HUANENG YIMIN COAL POWER CO LTD
Filing Date
2026-05-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing exhaust heating system of mining dump trucks cannot dynamically adjust the heating intensity according to the type of loaded material, which leads to excessively high material temperature triggering temperature alarms during coal hauling or insufficient heating in frozen and sticky conditions, causing difficulties in unloading and equipment damage.

Method used

It adopts an exhaust gas diversion unit, a zone heating unit, and a temperature detection unit, combined with an intelligent control unit, to achieve multi-mode intelligent control. It automatically adjusts the heating zone and intensity according to the material type, and performs closed-loop regulation through a PID control algorithm to ensure that the material temperature is within a safe range.

Benefits of technology

It effectively controls material temperature, avoids over-temperature alarms in the crusher, and provides strong heating in the case of freezing and sticking to prevent freezing and sticking. It maintains the zero-energy advantage of exhaust gas waste heat utilization and realizes the intelligent adaptive operation of the dump truck heating system.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明提供了矿用自卸卡车尾气加热系统多模式智能控制装置及方法,该装置包括尾气分流单元、分区加热单元、温度检测单元和智能控制单元,其中尾气分流单元用于调整流入加热烟道的尾气流量,分区加热单元将厢斗底板划分为至少两个由独立阀门控制的加热区域,温度检测单元用于实时获取物料温度,智能控制单元根据物料类型指令生成对应的分区加热控制策略和预设温度上限值,并根据物料温度与上限值的比较结果闭环调节尾气流量和阀门开闭状态。本发明在保留尾气加热零能耗优势的前提下,通过多模式智能控制实现了物料温度闭环管理,解决了拉煤工况下尾气加热导致物料超温的技术问题,同时兼顾了防冻粘和控温的双重需求。
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