Method for determining a suitable hot air addition amount for a hot air sintering process

By constructing a dual-criteria model for hot air addition, and combining combustion aerodynamics and thermodynamics, the problem of inaccurate determination of hot air addition was solved, achieving high efficiency, energy saving, and stable production in the hot air sintering process, ensuring complete combustion and permeability, and improving control precision.

CN122408474APending Publication Date: 2026-07-17武汉钢铁有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
武汉钢铁有限公司
Filing Date
2026-05-25
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing hot air sintering technology, the determination of the amount of hot air added lacks precise and dynamic scientific basis, which makes it impossible to achieve a precise balance between maximizing energy saving and stabilizing the production process, thus limiting the full realization of energy-saving potential.

Method used

A dual-criteria model for determining the amount of hot air added was constructed, combining combustion aerodynamics and thermodynamics to ensure the sufficiency of the combustion process and the high efficiency of hot air utilization. By calculating the excess air coefficient and hot air substitution efficiency, the lower and upper limits of the amount of hot air added were set to achieve scientific decision-making.

Benefits of technology

It achieves maximum energy-saving benefits while ensuring stable sintered ore quality, quickly responds to changes in raw materials and operating conditions, avoids the negative impact of incomplete combustion or excessive hot air on production, and improves control precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明提供一种确定热风烧结工艺的热风适宜添加量的方法,包括:获取单位烧结矿的固体燃料消耗量Gc以及燃料收到基含碳量Car,根据Gc和Car计算满足目标空气过剩系数n所需的单位烧结矿的基准理论风量V0;计算不添加外加热风时通过烧结料层的单位烧结矿的实际有效风量V1;计算风量赤字ΔVdeficit=V0‑V1;在保证最大化节能效益的条件下,根据预设的基准转换效率η计算所需的第二热风添加量Vh2;若ΔVdeficit>0,则计算在保证燃烧充分的条件下所需的第一热风添加量Vh1,根据Vh1和Vh2确定最终热风添加量。本发明确保了燃烧过程的充分性(即避免CO不完全燃烧损失)和热风利用的高效性(即以量化效率替代燃料),在保证烧结矿产质量稳定的前提下,最大化节能效益。
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