A stress corrosion crack initiation simulation device and method based on an oxide scale-primer-coating debonding interface controllable structure

By constructing a simulation device with a controllable structure of the debonding interface between the oxide scale, primer, and coating, the problems of the coating effect and uncontrollable interface in the existing technology were solved, and controllable simulation and repeatable experiments of stress corrosion crack initiation were realized.

CN122409347APending Publication Date: 2026-07-17INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
INST OF METAL RESEARCH - CHINESE ACAD OF SCI
Filing Date
2026-06-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing stress corrosion testing methods fail to consider the influence of external coatings on corrosion of metallic materials, making it difficult to construct localized interfacial corrosion environments, resulting in uncontrollable interfacial structures and poor test repeatability.

Method used

A simulation device based on a controllable structure of the debonding interface of oxide scale-primer-coating is designed, including a loading module, a micro-corrosion environment control module, and an interface structure simulation module. By constructing a preset debonding cavity and adjustable oxide scale and primer layers, combined with micro-corrosion environment control, the initiation of stress corrosion cracks can be simulated in a controllable manner.

Benefits of technology

It enables controllable simulation of stress corrosion crack initiation, improves the repeatability and comparability of experiments, reflects the actual service environment, and is applicable to specimens of different materials and sizes.

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Abstract

本发明涉及金属材料服役行为模拟与腐蚀测试技术领域,具体为一种基于氧化皮‑底漆‑涂层脱粘界面可控结构的应力腐蚀裂纹萌生模拟装置及方法,包括加载模块、微区腐蚀环境控制模块、界面结构模拟模块及控制模块;金属基体的两端夹持在加载模块上,加载模块用于对金属基体施加恒应变速率拉伸载荷或循环载荷,并记录金属基体在加载过程中的力学响应数据;微区腐蚀环境控制模块与界面结构模拟模块连接,用于向界面结构模拟模块内施加腐蚀介质模拟腐蚀过程并进行电化学监测,金属基体上设有声发射装置,界面结构模拟模块外侧设有图像采集模块,加载模块、微区腐蚀环境控制模块、声发射装置、图像采集模块与控制模块电连接。
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