An industrial equipment fault early warning method and system based on multi-modal data fusion

By using a multimodal data fusion method, combining voltage signals, acoustic signals, and historical data, multiple node sets are constructed, which solves the problem of insufficient accuracy of single signal early warning methods, realizes accurate and timely early warning of partial discharge of industrial equipment, and improves the accuracy and anti-interference capability of equipment status monitoring.

CN122410230APending Publication Date: 2026-07-17深圳天朴科技有限公司
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Patent Information

Application Number
CN202610605481.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-05-06
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, partial discharge early warning methods based on a single signal are easily affected by noise and operating condition fluctuations, resulting in insufficient identification accuracy and making it difficult to achieve accurate and timely early warning of partial discharge in industrial equipment.

Method used

By combining voltage signals, acoustic signals, and historical operating data from industrial equipment, and using multimodal data fusion methods, a set of discharge activity nodes, an acoustic anomaly node set, and a healthy baseline node set are constructed to obtain multiple basic early warning values, thereby enabling early identification and quantitative early warning of partial discharge anomalies.

Benefits of technology

It improves the accuracy and anti-interference capability of industrial equipment operation status monitoring, enhances the timeliness of fault early warning, and ensures the safe and stable operation of equipment.

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Abstract

本发明涉及故障预警技术领域,尤其涉及一种基于多模态数据融合的工业设备故障预警方法及系统,包括:接收故障检测指令,基于故障检测指令确认故障检测环境,基于故障检测环境获取工业设备的电压信号及声学信号,对电压信号及声学信号进行模数转换并去噪,并构建放电活动节点集及声学异常节点集,根据导入后的历史运行数据,构建健康基线节点集,基于放电活动节点集、声学异常节点集及健康基线节点集获取多个基础预警值并发送至上位机获取故障预警结果。本发明通过对工业设备电压信号、声学信号及历史运行数据的联合处理,实现对局部放电异常及故障风险的提前识别和量化预警,提高工业设备运行状态监测的准确性、抗干扰能力及故障预警及时性。
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