Overload detection method and device of safety switch, computer device and storage medium

By acquiring the output detection value and calibration feature point set of the safety switch, determining the target calibration interval and performing piecewise linear calibration, the accuracy problem of safety switch overload detection is solved, and the reliability of the detection results is improved without increasing hardware costs and computational burden.

CN122410291APending Publication Date: 2026-07-17SHENZHEN BAYTEST TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHENZHEN BAYTEST TECH CO LTD
Filing Date
2026-06-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, overload detection methods for safety switches are difficult to improve the detection accuracy of analog output parameters without increasing hardware costs and computational burden, leading to misjudgments or missed overload detections.

Method used

By acquiring the output detection value of the safety output terminal and the preset calibration feature point set, the target calibration interval is determined, and the calibration output parameter value is calculated based on the piecewise linear calibration method. The overload state is then determined in conjunction with the target output state.

Benefits of technology

It improves the accuracy and reliability of overload detection of safety switches, reduces the impact of sampling link nonlinearity and device errors, and is suitable for cost-sensitive and real-time-critical applications.

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Abstract

本发明公开了一种安全开关的过载检测方法、装置、计算机设备及存储介质,方法包括:获取目标安全输出端的输出检测值、目标输出状态以及预设的校准特征点集;根据输出检测值与多个校准特征点中的检测特征值之间的区间关系,确定输出检测值所在的目标校准区间;基于目标校准区间两端的检测特征值以及对应的标定参数值,对输出检测值进行分段线性校准,得到校准输出参数值;根据目标输出状态确定对应的基准输出参数值,基于校准输出参数值与基准输出参数值之间的偏差确定输出偏差值,并根据输出偏差值确定目标安全输出端是否处于过载状态。能够在不显著增加硬件成本和运算负担的情况下,提高安全输出端安全开关的过载检测的准确性和可靠性。
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