A configuration optimization design method of a high-temperature and high-pressure steam pipeline and related equipment

By decomposing a single bend in a high-temperature, high-pressure steam pipeline into multiple sub-bends, the fluid flow path is optimized, the stress concentration problem is solved, and safe and reliable pipeline operation and cost savings are achieved.

CN122413627APending Publication Date: 2026-07-17XIAN THERMAL POWER RES INST CO LTD +2

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
XIAN THERMAL POWER RES INST CO LTD
Filing Date
2026-02-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Complex eddies and impacts caused by abrupt changes in fluid flow direction in high-temperature and high-pressure steam pipelines lead to localized stress concentrations, especially at bends where fatigue cracks or creep damage are prone to occur. Existing technologies, through material upgrades or local structural reinforcement, have failed to fundamentally optimize the fluid turning process and stress distribution.

Method used

The traditional large-angle single bend is equivalently decomposed into a combined bend segment composed of multiple continuous sub-bends. The steam flow path is optimized through fluid dynamics and stress analysis to reduce local peak stress and avoid material consumption.

Benefits of technology

It effectively reduces local peak stress in pipelines, ensures safe and reliable operation, reduces material costs, and extends pipeline life. It is suitable for newly built or renovated high-parameter units.

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Abstract

本发明公开了一种高温高压蒸汽管道的构型优化设计方法及相关设备,先识别目标管道系统中应力最集中的目标弯头区域,依据其原始弯曲角度,用多个等弧度分割形成的连续子弯头构成的组合弯管段等效替换目标弯头;接着改变组合弯管段中子弯头数量,生成多个新管道三维几何模型;然后对每个模型进行流体动力学与应力分析,获取管道应力分布结果;最后将结果与预设许用应力条件比对,选出满足条件且子弯头数量最少的方案作为最终优化构型。本发明从根本上优化流体在管道弯头处的转向与应力分布,降低局部峰值应力,避免疲劳裂纹或蠕变损伤,保障机组长期安全运行,还能避免直接增加管径及壁厚,降低管道材料成本。
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