A plating layer appearance defect detection method based on big data processing

By combining progressive deformable convolutional networks with pseudo-label expansion mechanisms, the problem of inaccurate defect identification in electroplating appearance inspection is solved, achieving efficient and accurate detection of electroplating defects, and is suitable for quality assessment of electroplating under complex conditions.

CN122415592APending Publication Date: 2026-07-17DONGGUAN LIHENG COATING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
DONGGUAN LIHENG COATING TECH CO LTD
Filing Date
2026-06-09
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing methods for inspecting the appearance of electroplated layers suffer from problems such as large subjective differences, high rates of missed detection of small defects, and low utilization of unlabeled samples. In particular, under conditions of complex reflective surfaces and local texture interference, it is difficult to accurately identify defects in electroplated layers.

Method used

A progressively deformable convolutional network structure and a pseudo-label expansion mechanism are adopted to perform hierarchical offset convolution calculation, confidence screening and iterative update on electroplating layer image samples to construct a continuously optimized defect recognition process. Pseudo-labels are generated using unlabeled samples to expand the training set, thereby realizing defect feature extraction and location determination.

Benefits of technology

It achieves sufficient extraction of electroplating layer defect features and accurate determination of defect location, making it suitable for electroplating inspection scenarios with limited sample annotation quantity. It outputs defect category, location, and area results, facilitating electroplating layer quality judgment and re-inspection positioning.

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Abstract

本发明公开了一种基于大数据处理的电镀层外观缺陷检测方法,具体包括:采集电镀层图像、工艺、环境数据完成对齐;去噪、灰度归一、区域切分形成候选块;划分标注块、未标注块;将标注块写入渐进式变形卷积网络,按前层、中层、后层递增变形幅值生成阶段特征图;将未标注块写入渐进式变形卷积网络,筛出预测结果生成伪标签扩充训练集;迭代训练得到缺陷识别模型;将待检图像分块检测、区域合并、面积计算,输出缺陷类别、位置、面积结果。本发明采用渐进式变形卷积与伪标签扩充,定位准确,样本利用充分。
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