A crimp-free straight-plug wiring terminal and connector

By decoupling the functions of the terminal body, insulating guide tube and clamping spring, the problem of elastic element failure and contact uncertainty in the long-term use of existing crimp-free direct-insertion terminals is solved, achieving stable clamping and simplified operation, and is suitable for applications such as photovoltaic power generation, energy storage and electric vehicle charging.

CN122418366APending Publication Date: 2026-07-17

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Filing Date
2026-06-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing crimp-free plug-in terminals suffer from long-term problems such as failure of elastic elements, uncertainty of contact impedance, and short circuit and electric shock risks caused by the scattering of multiple conductors. In addition, they are complicated to operate and cannot meet the reliability and convenience requirements of applications such as photovoltaic power generation, energy storage and electric vehicle charging.

Method used

The terminal body, insulating guide tube, and clamping spring are functionally decoupled. Through the staggered clamping layout of the biting hooks and the pressing part, combined with the formed port of the insulating guide tube and the stop ring surface, the stable clamping and electrical connection of multi-strand core wires are achieved, avoiding direct contact between the elastic element and the terminal body and simplifying the operation process.

Benefits of technology

It improves the reliability and stability of wiring, reduces contact resistance and short-circuit risk, simplifies the wiring process, adapts to long-term reliability in outdoor exposed conditions, and reduces manufacturing costs and operational complexity.

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Abstract

本发明涉及电连接器技术领域,具体涉及一种免压接直插式接线端子及连接器。所述接线端子包括端子本体、绝缘导向管和夹持弹片;端子本体的导线端形成有上侧开口U型的夹持框,夹持框的底面向上凸设有咬合倒勾;绝缘导向管套接于端子本体的夹持框外侧,绝缘导向管设有相互连通的收纳腔和收束入口;夹持弹片活动夹设于收纳腔内部上侧,其包括依次连接的平贴板部、弯曲段和抵压部,抵压部与平贴板部之间形成锐角的折弯夹角,电缆导体芯线束由收束入口引导收束并插设于夹持框内。本发明实现了无需压接或焊接导体与端子,实现导电、弹性夹紧、绝缘保持的功能,具有电连接可靠、防铜丝散开、防线缆脱出、高保持力、装配稳定的优点。
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