Production line of liquid medicament
Through the combination of a liquid level meter and a drug discharge valve, automatic filling of liquid agent production lines is realized, solving the problem of frequent filling lines debugging in the existing technology, and improving the production efficiency of chemicals with different packaging specifications.
Patent Information
- Application Number
- CN202420992623.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-05-09
AI Technical Summary
When the existing liquid chemical production lines are compatible with the filling of chemicals of different capacity, they need to be repeatedly debugged, resulting in insufficient applicability for different products and low production efficiency.
A liquid agent production line is designed, including multiple drug outlet tubes, liquid level meters and drug outlet valves. The drug outlet valve is controlled to open and close by detecting the liquid level output signal of the drug outlet through the liquid level meter to realize automatic filling and pass through the flow meter. And display terminals to monitor filling volume and progress, suitable for potency bottles of different capacity.
There is no need to adjust the filling line for different packaging specifications, which improves the filling production efficiency of liquid agents with different packaging specifications and simplifies the production process.
Smart Images

Figure CN222138662U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid medicine production, in particular to a liquid medicine production line. Background Art
[0002] The production of veterinary drugs and water treatment agents usually includes different specifications, and each specification needs to be filled in packaging bottles of different capacities. The existing production method needs to repeatedly debug the filling production line when it is compatible with the filling of medicines of different capacities. The debugging tasks include multiple parameters such as the filling spacing of the medicine bottles, the filling capacity, and the working height of the bottle screwing machine, resulting in insufficient applicability when filling different products.
[0003] Therefore, how to improve the filling production efficiency of liquid medicines with different packaging specifications is a technical problem that needs to be solved urgently. Utility Model Content
[0004] The utility model provides a liquid medicine production line, which can improve the filling production efficiency of liquid medicines with different packaging specifications.
[0005] The present utility model embodiment provides the following scheme:
[0006] The present invention provides a production line for liquid medicines, the production line comprising:
[0007] A first medicine storage tank, wherein the first medicine storage tank is provided with a plurality of medicine outlet pipes;
[0008] Multiple filling lines, each filling line's drug inlet pipe corresponds to each drug outlet pipe connected to the first drug storage tank, each filling line is provided with a hopper for storing drugs, and each filling line is used to fill the drugs to be filled in the first drug storage tank into drugs bottles of different capacities;
[0009] A plurality of first liquid level meters are respectively installed in the hopper of each filling line, the first liquid level meter is used to measure the liquid level of the corresponding hopper, and the first liquid level meter outputs a first target signal when the liquid level is less than a first preset value;
[0010] Multiple first medicine outlet valves are installed on each medicine outlet pipe respectively, and each first medicine outlet valve is connected to each first liquid level meter. The first medicine outlet valve is converted from an initial closed state to an open state when receiving a first target signal, and is converted from an open state to a closed state when the first target signal disappears.
[0011] Furthermore, the production line also includes:
[0012] Multiple flow meters are installed on each medicine outlet pipe to measure the total filling volume of the corresponding filling line in a single filling task.
[0013] Furthermore, the production line also includes:
[0014] The display terminal is provided with a plurality of signal input ports, each of which is connected to each flow meter.
[0015] Furthermore, the production line also includes:
[0016] A main pipeline, wherein a drug inlet of the main pipeline is connected to a drug outlet at the bottom of the first drug storage tank;
[0017] The branch pipe has a drug inlet connected to the drug outlet of the main pipe. The branch pipe is provided with a plurality of drug outlets, each of which is connected to each drug outlet pipe.
[0018] Furthermore, the production line also includes:
[0019] At least one reducer is installed between the branch pipe and the medicine outlet pipe.
[0020] Furthermore, the production line also includes:
[0021] The second medicine storage tank is provided with a medicine outlet pipe connected to at least one filling line.
[0022] Furthermore, the production line also includes:
[0023] A second liquid level meter is installed in a hopper of a filling line connected to the second medicine storage tank, the second liquid level meter is used to measure the liquid level in the installed hopper, and the second liquid level meter outputs a second target signal when the measured liquid level is less than a second preset value;
[0024] The second medicine outlet valve is installed on the medicine outlet pipe connected to the second medicine storage tank. The second medicine outlet valve is connected to the second liquid level meter. The second medicine outlet valve is converted from an initial closed state to an open state when receiving the second target signal, and is converted from an open state to a closed state when the second target signal disappears.
[0025] Specifically, the filling line includes:
[0026] A filling machine, connected to the medicine outlet pipe, is used to fill the medicine bottle with corresponding liquid medicine;
[0027] Bottle cap loader, the conveyor belt inlet of the bottle cap loader is close to the conveyor belt outlet of the filling machine, and the bottle cap loader is used to equip the filled pharmaceutical bottles with bottle caps;
[0028] Capping machine, the conveyor belt inlet of the capping machine is close to the conveyor belt outlet of the bottle cap feeder, and the capping machine is used to tighten the caps of the pharmaceutical bottles that have completed the cap configuration;
[0029] Aluminum foil capping machine, the conveyor belt inlet of the aluminum foil capping machine is close to the conveyor belt outlet of the capping machine. The aluminum foil capping machine is used to perform aluminum foil sealing on the pharmaceutical bottles after the bottle caps are tightened, and convey them to the packaging process.
[0030] Furthermore, the filling line also includes:
[0031] The filling controller connects the filling machine, bottle cap loader, capping machine and aluminum foil capping machine to perform interlocking control on the equipment of the filling line.
[0032] Furthermore, the production line also includes:
[0033] The liquid level gauge is installed on the first medicine storage tank.
[0034] Compared with the prior art, the liquid medicine production line of the utility model has the following advantages:
[0035] The production line of the utility model comprises a first medicine storage tank, a plurality of filling lines, a plurality of first liquid level gauges and a plurality of first medicine outlet valves. The first medicine storage tank is provided with a plurality of medicine outlet pipes. The medicine inlet pipe of each filling line corresponds to each medicine outlet pipe connected to the first medicine storage tank. A hopper for storing medicine is provided on each filling line. Each filling line is used to fill the medicine to be filled in the first medicine storage tank into medicine bottles of different capacities. A plurality of first liquid level gauges are respectively installed in the hopper of each filling line. The first liquid level gauge is used to measure the liquid level of the corresponding hopper. The first liquid level gauge outputs a first target signal when the liquid level is less than a first preset value. A plurality of first medicine outlet valves are respectively installed on each medicine outlet pipe. Each first medicine outlet valve is correspondingly connected to each first liquid level gauge. The first medicine outlet valve is converted from an initial closed state to an open state when receiving the first target signal, and is converted from an open state to a closed state when the first target signal disappears. This production line can produce liquid medicines with different packaging specifications. There is no need to adjust the filling line according to the production needs of different packaging specifications, thereby improving the filling production efficiency of liquid medicines with different packaging specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In order to more clearly illustrate the embodiments of this specification or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this specification. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0037] Figure 1 A schematic diagram of the structure of a production line for liquid medicine provided in the first embodiment of the utility model;
[0038] Figure 2 This is a schematic structural diagram of a liquid medicine production line provided in Example 2 of the utility model.
[0039] Description of the accompanying drawings: 1-first medicine storage tank, 2-filling line, 3-first liquid level meter, 4-first medicine outlet valve, 5-drug outlet pipe, 6-hopper, 7-flow meter, 8-display terminal, 9-main pipeline, 10-branch pipe, 11-second medicine storage tank, 12-second liquid level meter, 13-second medicine outlet valve, 14-liquid level scale;
[0040] 21- filling machine, 22- bottle cap loader, 23- capping machine, 24- aluminum foil capping machine, 25- packaging platform. DETAILED DESCRIPTION
[0041] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model belong to the scope of protection of the embodiments of the utility model.
[0042] Embodiment 1
[0043] See also Figure 1 , Figure 1 A schematic structural diagram of a production line for liquid medicine provided in Example 1 of the utility model, the production line includes a first medicine storage tank 1, multiple filling lines 2, multiple first liquid level gauges 3 and multiple first medicine outlet valves 4, the number of filling lines 2, first liquid level gauges 3 and first medicine outlet valves 4 is the same, as shown in the figure, the number is two, and the two filling lines are arranged in parallel.
[0044] The first medicine storage tank 1 can be made of suitable materials according to the medicine to be filled, and can be made of stainless steel or plastic. The first medicine storage tank 1 is provided with two medicine outlet pipes 5, and each medicine outlet pipe 5 is connected to the filling line 2 through the bottom of the first medicine storage tank 1. Each filling line 2 is provided with a hopper 6 for storing medicines, and each filling line 2 is used to fill the medicine to be filled in the first medicine storage tank 1 into a medicine bottle of corresponding capacity. The capacity filled by each filling line 2 is different, including specifications such as 500ml and 5L. A liquid level gauge 14 can be installed on the first medicine storage tank 1, and the volume of the remaining medicine in the first medicine storage tank 1 can be observed through the liquid level gauge 14.
[0045] Two first liquid level meters 3 are respectively installed in the hopper 6 of each filling line 2. The first liquid level meter 3 is used to measure the liquid level of the corresponding hopper 6. The first liquid level meter 3 outputs a first target signal when the liquid level is less than a first preset value. The first target signal is the signal output by the first liquid level meter 3 when the liquid level is less than the first preset value, which can be a level signal, such as a low level signal.
[0046] Two first medicine outlet valves 4 are respectively installed on each medicine outlet pipe 5, and each first medicine outlet valve 4 is connected to each first liquid level meter 3. The first medicine outlet valve 4 is converted from the initial closed state to the open state when receiving the first target signal, and is converted from the open state to the closed state when the first target signal disappears. The first medicine outlet valve 4 is a normally closed valve. When the liquid level in the hopper 6 is lower than the first preset value, it means that there is insufficient medicine when the filling line 2 is filling, and the first medicine outlet valve 4 is opened to transport the medicine in the first medicine storage tank 1 to the hopper 6.
[0047] Since different filling lines are filled with different quantities of products, the quantity of products filled by each filling line needs to be determined based on the production plan, which makes it cumbersome to count the production progress of each filling line. Furthermore, the production line also includes a flow meter 7 and a display terminal 8. The number of flow meters 7 is the same as the number of filling lines 2. Two flow meters 7 are respectively installed on two medicine outlet pipes 5 to measure the total filling amount of the corresponding filling line 2 in a single filling task. The display terminal 8 can be a liquid crystal screen device, and a plurality of signal input ports are provided on the display terminal 8, and each signal input port is connected to each flow meter 7.
[0048] The working process of the liquid medicine production line will be described in detail below. When it is necessary to produce medicines of different capacities, the medicines to be filled are prepared according to the production plan and placed in the first medicine storage tank 1. The first medicine outlet valve 4 and the first liquid level meter 3 are powered on. When the first liquid level meter 3 detects that there is no medicine in the hopper 6, it outputs the first target signal to the first medicine outlet valve 4. The first medicine outlet valve 4 is opened to transport the medicine in the first medicine storage tank 1 to the hopper 6. When the medicine reaches the first preset value, the first medicine outlet valve 4 is closed. Each filling line 2 is opened to fill medicine bottles of different capacities. The first liquid level meter 3 continues to detect the liquid level in the hopper 6 and controls the first medicine outlet valve 4 to keep the medicine in the silo full. The flow meter 7 on each medicine outlet pipe 5 measures the total filling volume of each filling line 2 and outputs it to the display terminal 8 for display. On-site personnel determine the production progress of products of different specifications based on the total filling volume of each filling line 2. After the filling line 2 completes the filling task of the corresponding capacity product, the first liquid level meter 3 and the first medicine outlet valve 4 of the filling line 2 are powered off, and the medicine is no longer transported to the hopper 6. The filling line 2 fills the remaining medicine in the hopper 6 and then stops.
[0049] Embodiment 2
[0050] In actual applications, due to the wide variety of veterinary drugs and water treatment agents, the formulas of various drugs are different. When producing each drug in small batches, it is necessary to complete the filling of one type of product before implementing drug preparation and filling, resulting in low filling production efficiency of liquid drugs.
[0051] In order to make the liquid medicine production line suitable for filling different types of products, the embodiment of the utility model provides another implementation scheme of the liquid medicine production line, please refer to Figure 2 , Figure 2 The schematic diagram of the structure of a production line of a liquid medicine provided in the second embodiment of the utility model. The production line includes a first medicine storage tank 1, multiple filling lines 2, multiple first liquid level gauges 3 and multiple first medicine outlet valves 4. In the second embodiment, there are two filling lines 2, two first liquid level gauges 3 and two first medicine outlet valves 4, which can realize the simultaneous filling of two products with different capacities.
[0052] Each filling line 2 includes a filling machine 21, a bottle cap feeder 22, a capping machine 23 and an aluminum foil capping machine 24. The filling machine 21 is connected to the medicine outlet pipe 5 of the first medicine storage tank 1, and the filling machine 21 is used to fill the medicine bottle with the corresponding liquid medicine. The conveyor belt inlet of the bottle cap feeder 22 is close to the conveyor belt outlet of the filling machine 21, and the bottle cap feeder 22 is used to configure the bottle caps for the medicine bottles that have been filled. The conveyor belt inlet of the capping machine 23 is close to the conveyor belt outlet of the bottle cap feeder 22, and the capping machine 23 is used to tighten the bottle caps for the medicine bottles that have been configured with the bottle caps. The conveyor belt inlet of the aluminum foil capping machine 24 is close to the conveyor belt outlet of the capping machine 23, and the aluminum foil capping machine 24 is used to perform aluminum foil sealing on the medicine bottles that have been tightened with the bottle caps, and transport them to the packaging process. A packaging platform 25 can be set at the end of the conveyor belt of the aluminum foil capping machine 24 to facilitate on-site personnel to package and organize the products that have been filled.
[0053] It can be understood that the filling machine 21, the bottle cap feeder 22, the capping machine 23 and the aluminum foil capping machine 24 are all transmitted through the output belt. In order to enable each filling line 2 to automatically control the production rhythm, the filling line 2 also includes a filling controller. The filling controller can be a PLC (Programmable Logic Controller) or an industrial computer. The filling controller is connected to the filling machine 21, the bottle cap feeder 22, the capping machine 23 and the aluminum foil capping machine 24, and can be connected to the control port of each device to collect the pulse signal of the encoder on the device and output the control signal of the motor running speed. The filling controller is used to interlock the equipment of the filling line 2. Interlocking control is a follow-up control implemented based on the running speed of each device. For example, when the filling beat of the filling machine 21 is reduced, the running efficiency of the conveyor belts of other equipment will be reduced accordingly.
[0054] Since the product capacities filled by different filling lines 2 are different, including 10L, 5L, 250ml, etc., filling machines 21 of different specifications can be configured accordingly. If the same caliber of the drug outlet pipe 5 is used, there is a problem of insufficient applicability. Based on this, the production line also includes a main pipeline 9, a branch pipe 10 and at least one reducer. The drug inlet of the main pipeline 9 is connected to the drug outlet at the bottom of the first drug storage tank 1; the drug inlet of the branch pipe 10 is connected to the drug outlet of the main pipeline 9, and the branch pipe 10 is provided with multiple drug outlets, each of which is connected to each drug outlet pipe 5. The reducer is installed between the branch pipe 10 and the drug outlet pipe 5. For filling machines 21 of different specifications, drug outlet pipes 5 of corresponding specifications can be selected. For example, a filling machine 21 of a large-sized product can be adapted to a large-caliber drug outlet pipe 5; conversely, a small-sized filling machine 21 is adapted to a small-caliber drug outlet pipe 5, and the branch pipe 10 and the drug outlet pipe 5 are connected through a reducer.
[0055] In order to make the production line suitable for filling different types of medicines, the production line also includes a second medicine storage tank 11, a second liquid level gauge 12 and a second medicine outlet valve 13. The second medicine storage tank 11 is provided with a medicine outlet pipe 5 connected to at least one filling line 2. The second medicine storage tank 11 is also equipped with a liquid level gauge 14. The caliber of the medicine outlet pipe 5 can be selected according to actual needs. Similarly, the second liquid level gauge 12 is installed in the hopper 6 of the filling line 2 connected to the second medicine storage tank 11. The second liquid level gauge 12 is used to measure the liquid level in the installed hopper 6. The second liquid level gauge 12 outputs a second target signal when the measured liquid level is less than the second preset value. The second medicine outlet valve 13 is installed on the medicine outlet pipe 5 connected to the second medicine storage tank 11. The second medicine outlet valve 13 is connected to the second liquid level gauge 12. The second medicine outlet valve 13 is converted from the initial closed state to the open state when receiving the second target signal, and is converted from the open state to the closed state when the second target signal disappears.
[0056] The production process of different types of medicines will be described below. When implementing large-scale multi-specification product filling, the medicine to be filled is prepared in the first medicine storage tank 1, and two filling lines 2 are opened to implement filling of different specifications. During the filling process, another type of medicine is prepared in the second medicine outlet tank. After the medicine in the first medicine storage tank 1 is filled, the first liquid level meter 3 and the first medicine outlet valve 4 are powered off, the filling machine 21 is cleaned with clean water, and the second liquid level meter 12 and the second medicine outlet valve 13 are powered on. The second liquid level meter 12 detects that the medicine in the hopper 6 is insufficient, outputs a second target signal, and controls the second medicine outlet valve 13 to open, so as to transport the medicine in the second medicine storage tank 11 to the corresponding hopper 6, and open the filling line 2 to implement filling until the medicine in the second medicine storage tank 11 is filled.
[0057] Although the preferred embodiments of the utility model have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the utility model.
[0058] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A production line for liquid medicines, It is characterized in that The production line comprises: A first medicine storage tank, wherein the first medicine storage tank is provided with a plurality of medicine outlet pipes; A plurality of filling lines, wherein the medicine inlet pipe of each filling line corresponds to each medicine outlet pipe connected to the first medicine storage tank, each filling line is provided with a hopper for storing medicine, and each filling line is used to fill the medicine to be filled in the first medicine storage tank into medicine bottles of different capacities; A plurality of first liquid level meters are respectively installed in the hopper of each filling line, the first liquid level meter is used to measure the liquid level of the corresponding hopper, and the first liquid level meter outputs a first target signal when the liquid level is less than a first preset value; A plurality of first medicine outlet valves are respectively installed on each of the medicine outlet pipes, each first medicine outlet valve is correspondingly connected to each first liquid level meter, and the first medicine outlet valve is converted from an initial closed state to an open state when receiving the first target signal, and is converted from the open state to the closed state when the first target signal disappears.
2. The production line of liquid medicine according to claim 1, It is characterized in that The production line also includes: A plurality of flow meters are respectively installed on each of the medicine outlet pipes and are used to measure the total filling amount of the corresponding filling line in a single filling task.
3. The production line of liquid medicine according to claim 2, It is characterized in that The production line also includes: The display terminal is provided with a plurality of signal input ports, and each signal input port is connected to each flow meter.
4. The liquid medicine production line according to claim 1, It is characterized in that The production line also includes: A main pipeline, wherein the drug inlet of the main pipeline is connected to the drug outlet at the bottom of the first drug storage tank; A branch pipe, the drug inlet of the branch pipe is connected to the drug outlet of the main pipe, and the branch pipe is provided with a plurality of drug outlets, each of which is respectively connected to each of the drug outlet pipes.
5. The production line of liquid medicine according to claim 4, It is characterized in that The production line also includes: At least one reducer is installed between the branch pipe and the medicine outlet pipe.
6. The production line of liquid medicine according to claim 1, It is characterized in that The production line also includes: A second medicine storage tank is provided with a medicine outlet pipe connected to at least one filling line.
7. The production line of liquid medicine according to claim 6, It is characterized in that The production line also includes: A second liquid level meter is installed in a hopper of a filling line connected to the second medicine storage tank, the second liquid level meter is used to measure the liquid level in the installed hopper, and the second liquid level meter outputs a second target signal when the measured liquid level is less than a second preset value; The second medicine outlet valve is installed on the medicine outlet pipe connected to the second medicine storage tank. The second medicine outlet valve is connected to the second liquid level meter. The second medicine outlet valve is converted from an initial closed state to an open state when the second target signal is received, and is converted from the open state to the closed state when the second target signal disappears.
8. The liquid medicine production line according to claim 1, It is characterized in that The filling line includes: A filling machine, connected to the medicine outlet pipe, and used for filling the medicine bottle with corresponding liquid medicine; A bottle cap loader, the conveyor belt inlet of the bottle cap loader is close to the conveyor belt outlet of the filling machine, and the bottle cap loader is used to arrange bottle caps for the filled medicine bottles; A capping machine, wherein the conveyor belt inlet of the capping machine is close to the conveyor belt outlet of the bottle cap feeding machine, and the capping machine is used to tighten the bottle caps of the pharmaceutical bottles after the bottle caps are configured; An aluminum foil capping machine, wherein the conveyor belt inlet of the aluminum foil capping machine is close to the conveyor belt outlet of the capping machine, and the aluminum foil capping machine is used to perform aluminum foil sealing on the medicine bottles whose bottle caps have been tightened, and convey them to the packaging process.
9. The production line of liquid medicine according to claim 8, It is characterized in that The filling line also includes: A filling controller is connected to the filling machine, the bottle cap feeder, the capping machine and the aluminum foil capping machine, and is used for interlocking control of the equipment of the filling line.
10. The liquid medicine production line according to claim 1, It is characterized in that The production line also includes: A liquid level gauge is installed on the first medicine storage tank.
