Accurate preparation equipment for textile size

Abstract

The utility model relates to the technical field of textile size, in particular to accurate preparation equipment for textile size, which comprises a stirring barrel for stirring and mixing, a viscosity monitoring component for monitoring the viscosity of the textile size and a controller, and a raw material vibration screening and feeding component is arranged on one side of the top of the stirring barrel. A stirring assembly is arranged in the stirring barrel, the stirring assembly comprises a driving assembly, stirring blades and a stirring rod, the stirring blades comprise a spiral blade and a fixed blade, the fixed blade is of an I-shaped structure, a first groove is formed in the outer wall of one side of one end of the fixed blade, and a viscosity monitoring assembly is located in the first groove; the viscosity of the textile size can be monitored in real time and adjusted in time, it is ensured that the viscosity is in an ideal state, the product quality is guaranteed, the production efficiency can be improved, the production cost can be reduced, and the product quality and competitiveness can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of textile slurry, in particular to a precise preparation device for textile slurry. Background Art

[0002] Textile sizing is a substance used in the textile industry. It is a mixture of various chemical substances that can enhance the physical and chemical properties of textiles and improve the quality and performance of fabrics. Commonly used textile sizings include polyacrylates, polyvinyl alcohol, vinyl acetate copolymers, polyurethanes, cellulose derivatives, etc.; the proportion of sizing in textile sizing is 70% starch, PVA sizing accounts for about 20%, and polyacrylic acid (ester) sizing accounts for 10%. The current main sizing is modified starch, which is used for textile sizing and has environmental advantages.

[0003] The textile slurry preparation equipment is a kind of equipment which can realize the precise control and optimization of the textile slurry formula.

[0004] The preparation steps of textile slurry are to first determine the type of slurry required according to the needs of textiles; then select the appropriate raw materials and determine the formula ratio; prepare the raw materials for weighing and mixing, add the raw materials one by one into a certain proportion of water and mix until they are completely dissolved and evenly dispersed; adjust the viscosity of the slurry according to needs to achieve the desired effect, and adjust it with diluents and thickeners; finally, test the prepared slurry and save it.

[0005] At present, in the slurry preparation process, it is required to control the slurry viscosity. If the slurry viscosity is too high or too low, it cannot meet the requirements of the coating process, resulting in excessive or too low coating surface density, affecting the quality of textiles. Therefore, in the slurry preparation process, the control of slurry viscosity is very important. Utility Model Content

[0006] The purpose of the utility model is to provide a precise preparation device for textile slurry to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A precise preparation device for textile slurry, comprising a stirring barrel for stirring and mixing, a viscosity monitoring component and a controller for monitoring the viscosity of the textile slurry, a raw material vibration screening feeding component is arranged on one side of the top of the stirring barrel, a stirring component is arranged inside the stirring barrel, the stirring component comprises a driving component, a stirring blade and a stirring rod, the stirring blade comprises a spiral blade and a fixed blade, the fixed blade is arranged in an I-shaped structure, a first groove is formed on the outer wall of one side of one end of the fixed blade, and the viscosity monitoring component is located inside the first groove;

[0009] The viscosity monitoring component includes a pressure sensor and a monitoring plate, wherein the pressure sensor is fixedly located inside the first groove, the monitoring plate is located on one side of the pressure sensor inside the first groove, the pressure sensor monitoring head is connected to the middle outer wall of the monitoring plate, sliding plates are provided in the middle of both sides of the monitoring plate, a sliding groove is provided on the inner wall of the first groove close to one side of the sliding plate, the sliding plate slides inside the sliding groove, a sealing slide is provided on the inner wall of the first groove close to one side of the sliding plate, and the sealing slide is in sliding contact with the monitoring plate.

[0010] As a preferred solution of the utility model, the spiral blades are distributed on the outer circumferential wall of the stirring rod, the fixed blades are fixed on the outer wall of the stirring rod at the top and bottom of the spiral blades, the ends of the spiral blades are connected to the fixed blades, and the stirring rod is perpendicular to the fixed blades.

[0011] As a preferred solution of the utility model, the driving assembly includes a forward and reverse motor, and the forward and reverse motor is located at the top of the mixing barrel. The top of the stirring rod passes through the top cover of the mixing barrel and is connected to the forward and reverse motor through a coupling.

[0012] As a preferred solution of the utility model, the controller is connected to a display control screen, the display control screen is embedded on the outer wall of the mixing barrel, and the controller is electrically connected to the forward and reverse motors through wires.

[0013] As a preferred solution of the present invention, the pressure sensor is connected to the controller via a wire.

[0014] As a preferred solution of the utility model, the raw material vibration screening feeding assembly includes a feeding hopper, one end of the feeding hopper is connected to the outer wall of one side of the top of the mixing barrel, a feeding screening plate is arranged in the middle part of the feeding hopper, one end of the feeding screening plate passes through the shell of one side of the feeding hopper and extends to the outside thereof, a vibration motor is arranged at the bottom of the feeding screening plate on the outer wall of the feeding hopper, and the vibration head of the vibration motor abuts against the bottom of the feeding screening plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] In view of the problems raised in the background technology, the present application stirs and mixes the textile slurry inside the stirring barrel by a stirring component, stirs and mixes the textile slurry inside the stirring barrel by forward rotation, and sets a reverse rotation viscosity monitoring component on the stirring fixed blade for reverse rotation viscosity monitoring of the textile slurry, so that the viscosity of the textile slurry can be monitored in real time to ensure that it is in an ideal state and the product quality is guaranteed, which can not only improve the production efficiency, but also reduce the production cost, and improve the product quality and competitiveness;

[0017] By setting a viscosity monitoring component on the counter-rotating blades, not only can the viscosity of the textile slurry be monitored in real time, but also problems can be discovered in time and measures can be taken to solve them, so as to ensure the quality of the textile slurry;

[0018] When the forward and reverse motors drive the spiral blades and fixed blades on the stirring rod to rotate forward to stir and mix the textile slurry inside the stirring barrel, when the viscosity of the textile slurry needs to be monitored after stirring for a certain period of time, the forward and reverse motors drive the spiral blades and fixed blades on the stirring rod to rotate reversely to stir the textile slurry inside the stirring barrel. At this time, the textile slurry squeezes the monitoring board located on the reverse rotating fixed blades, and the monitoring board squeezes the pressure sensor. The pressure sensor monitors the pressure and sends the data to the controller and displays it in real time on the display control screen. When the data of the pressure sensor received by the controller is greater than the threshold value, the viscosity is too high. When the data of the pressure sensor received by the controller is less than the threshold value, the viscosity is too low. The controller sends an alarm to remind the configuration personnel to ensure the accuracy of the textile slurry.

[0019] By setting up a monitoring board with a pressure sensor, real-time monitoring of the viscosity of the textile slurry can be achieved. When the viscosity is too high or too low, the controller will automatically issue an alarm to ensure safety during the production process. In addition, by displaying the data in real time on the display control screen, the operator can easily understand the production situation and make timely adjustments to ensure accurate preparation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the stirring assembly of the utility model;

[0022] Figure 3 This is a side view of the connection between the internal pressure sensor of the fixed blade and the monitoring board of the utility model;

[0023] Figure 4 This is a schematic diagram of the raw material vibration screening feeding component of the utility model.

[0024] In the figure: 1. stirring barrel; 2. raw material vibration screening feeding assembly; 21. feeding hopper; 22. feeding screening plate; 3. stirring assembly; 31. driving assembly; 311. forward and reverse motor; 331. forward and reverse motor; 32. stirring blade; 33. stirring rod; 331. spiral blade; 332. fixed blade; 3321. first groove; 3322. slide groove; 3323. sealing slide plate; 4. pressure sensor; 41. monitoring board; 411. sliding board; 5. display control screen. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the embodiments of the present invention.

[0026] Example

[0027] Each device in this application document adopts a conventional model in the prior art, and the control method is to control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which belongs to the common knowledge in this field, so this application document will not explain it in detail.

[0028] See also Figure 1-4 The utility model provides a technical solution: a precise preparation device for textile slurry, comprising a stirring barrel 1 for stirring and mixing, a viscosity monitoring component and a controller for monitoring the viscosity of the textile slurry, a raw material vibration screening feeding component 2 is arranged on one side of the top of the stirring barrel 1, a stirring component 3 is arranged inside the stirring barrel 1, the stirring component 3 includes a driving component 31, a stirring blade 32 and a stirring rod 33, the stirring blade 32 includes a spiral blade 331 and a fixed blade 332, the fixed blade 332 is arranged in an I-shaped structure, a first groove 3321 is formed on the outer wall of one side of one end of the fixed blade 332, and the viscosity monitoring component is located inside the first groove 3321;

[0029] The viscosity monitoring component includes a pressure sensor 4 and a monitoring plate 41. The pressure sensor 4 is fixed inside the first groove 3321. The monitoring plate 41 is located on one side of the pressure sensor 4 inside the first groove 3321. The monitoring head of the pressure sensor 4 is connected to the outer wall in the middle of the monitoring plate 41. Sliding plates 411 are arranged in the middle of both sides of the monitoring plate 41. A sliding groove 3322 is provided on the inner wall of the first groove 3321 close to one side of the sliding plate 411. The sliding plate 411 slides inside the sliding groove 3322. A sealing slide 3323 is arranged on the inner wall of the first groove 3321 close to one side of the sliding plate 411. The sealing slide 3323 slides against the monitoring plate 41.

[0030] It should be noted that, in this embodiment, by setting the monitoring board 41 in conjunction with the pressure sensor 4, real-time monitoring of the viscosity of the textile slurry can be achieved. When the viscosity is too high or too low, the controller will automatically issue an alarm to ensure safety during the production process. In addition, by displaying the data in real time on the display control screen 5, the operator can easily understand the production situation and make adjustments in time to ensure accurate preparation.

[0031] Furthermore, when the forward and reverse motor 311 drives the spiral blade 331 and the fixed blade 332 on the stirring rod 33 to rotate forward to stir and mix the textile slurry inside the stirring barrel 1, when the viscosity of the textile slurry needs to be monitored after stirring for a certain period of time, the forward and reverse motor 311 drives the spiral blade 331 and the fixed blade 332 on the stirring rod 33 to rotate reversely to stir the textile slurry inside the stirring barrel 1. At this time, the textile slurry squeezes the monitoring board 41 located on the reverse rotating fixed blade 332, and the monitoring board 41 squeezes the pressure sensor 4. The pressure sensor 4 monitors the pressure and sends the data to the controller and displays it in real time on the display control screen 5. When the data of the pressure sensor 4 received by the controller is greater than the threshold value, the viscosity is too high. When the data of the pressure sensor 4 received by the controller is less than the threshold value, the viscosity is too low. The controller issues an alarm to remind the configuration personnel to ensure the accuracy of the textile slurry.

[0032] Furthermore, a first groove 3321 is formed on the outer wall at one end of the fixed blade 332, the pressure sensor 4 is fixedly located inside the first groove 3321, the monitoring head of the pressure sensor 4 is connected to the outer wall in the middle of the monitoring plate 41, sliding plates 411 are provided in the middle of both sides of the monitoring plate 41, a sliding groove 3322 is provided on the inner wall of the first groove 3321 close to the sliding plate 411, the sliding plate 411 slides in the sliding groove 3322, a sealing slide plate 3323 is provided on the inner wall of the first groove 3321 close to the sliding plate 411, the sealing slide plate 3323 is slidably abutted against the monitoring plate 41, the monitoring plate 41 slides in the sliding groove 3322 through the sliding plates 411 on both sides, a sealing slide plate 3323 is provided on the side of the sliding plate 411 close to the outside, the bottom of the sealing slide plate 3323 is slidably abutted against the monitoring plate 41, and sliding sealing is performed by the sealing slide plate 3323 and the sliding plate 411 to prevent textile pulp from entering the first groove 3321 and affecting the monitoring of the pressure sensor 4.

[0033] See also Figure 1 and 2 The spiral blades 331 are distributed on the outer circumferential wall of the stirring rod 33, the fixed blades 332 are fixed on the outer wall of the stirring rod 33 at the top and bottom of the spiral blades 331, the ends of the spiral blades 331 are connected to the fixed blades 332, and the stirring rod 33 is perpendicular to the fixed blades 332; the driving assembly 31 includes a forward and reverse motor 311, the forward and reverse motor 311 is located at the top of the stirring barrel 1, the top of the stirring rod 33 penetrates the top cover of the stirring barrel 1 and is connected to the forward and reverse motor 311 through a coupling; the controller is connected to a display control screen 5, the display control screen 5 is embedded in the outer wall of the stirring barrel 1, and the controller is electrically connected to the forward and reverse motor 311 through a wire; the pressure sensor 4 is connected to the controller through a wire.

[0034] It should be noted that, in the present embodiment, the textile slurry in the stirring barrel 1 is stirred and mixed by the stirring component 3, and the textile slurry in the stirring barrel 1 is stirred and mixed by forward rotation. By arranging a reverse rotation viscosity monitoring component on the stirring fixed blade 332 for reverse rotation viscosity monitoring of the textile slurry, the viscosity of the textile slurry can be monitored in real time to ensure that it is in an ideal state and the product quality is guaranteed, which can not only improve the production efficiency, but also reduce the production cost, and improve the product quality and competitiveness.

[0035] Furthermore, by setting a viscosity monitoring component on the counter-rotating blades, not only can the viscosity of the textile slurry be monitored in real time, but problems can also be discovered in time and measures can be taken to solve them, so as to ensure the quality of the textile slurry;

[0036] Furthermore, the viscosity monitoring component is located on the outer wall of the reverse rotating surface of the stirring fixed blade 332. When the stirring fixed blade 332 rotates forward, the viscosity monitoring component does not monitor the viscosity of the slurry. When the stirring fixed blade 332 rotates reversely, the textile slurry is squeezed by the monitoring plate 41 located on the reverse rotating fixed blade 332. The monitoring plate 41 squeezes the pressure sensor 4. The pressure sensor 4 monitors the pressure and sends the data to the controller and displays it in real time on the display control screen 5. When the data received by the controller from the pressure sensor 4 is greater than the threshold value, the viscosity is too high. When the data received by the controller from the pressure sensor 4 is less than the threshold value, the viscosity is too low. The controller sends an alarm to remind the configuration personnel to ensure the accuracy of the textile slurry.

[0037] See also Figure 1 and 4 The raw material vibration screening feeding assembly 2 includes a feeding hopper 21, one end of which is connected to the outer wall of one side of the top of the mixing barrel 1, and a feeding screening plate 22 is arranged in the middle of the feeding hopper 21. One end of the feeding screening plate 22 passes through the shell of one side of the feeding hopper 21 and extends to the outside. A vibration motor is arranged at the bottom of the feeding screening plate 22 on the outer wall of the feeding hopper 21, and the vibration head of the vibration motor abuts against the bottom of the feeding screening plate 22.

[0038] It should be noted that, in this embodiment, the textile raw materials enter the mixing barrel 1 after being vibrated and screened by the feed screening plate 22 inside the feed hopper 21. The stirring component 3 inside the mixing barrel 1 drives the raw materials to mix and stir with the internal solution. The feed screening plate 22 screens large particles to ensure that the slurry is mixed evenly.

[0039] Example

[0040] First, the type of slurry required should be determined according to the demand for textiles, and then the appropriate raw materials should be selected, the formula ratio should be determined, and the raw materials should be prepared for weighing and mixing. The raw materials should be added one by one into a certain proportion of water through the raw material vibration screening feeding assembly for mixing. The vibration motor vibrates the feeding screening plate 22 to feed the vibration screening feeding. The forward and reverse motors 311 drive the stirring rod 33 to drive the stirring blades 32 to stir the slurry until it is completely dissolved and evenly dispersed. When the forward and reverse motors 311 drive the spiral blades 331 and the fixed blades 332 on the stirring rod 33 to rotate forward, the textile slurry inside the stirring barrel 1 is stirred and mixed. When the viscosity of the textile slurry needs to be monitored after stirring for a certain period of time, the forward and reverse motors 311 drive the spiral blades 331 and the fixed blades 332 on the stirring rod 33 to rotate forward. The blades 331 and the fixed blades 332 rotate in opposite directions to stir the textile slurry inside the mixing barrel 1. At this time, the textile slurry squeezes the monitoring board 41 located on the counter-rotating fixed blades 332. The monitoring board 41 squeezes the pressure sensor 4. The pressure sensor 4 monitors the pressure and sends the data to the controller and displays it in real time on the display control screen 5. When the data of the pressure sensor 4 received by the controller is greater than the threshold, the viscosity is too high. When the data of the pressure sensor 4 received by the controller is less than the threshold, the viscosity is too low. The controller sends an alarm to remind the configuration personnel to adjust the diluent and thickener to ensure the accuracy of the textile slurry. When the monitoring data of the pressure sensor 4 is within the threshold range, the stirring is stopped, the prepared slurry is tested, and then saved.

[0041] The utility model workflow:

[0042] When in use, first determine the type of slurry required according to the needs of textiles, then select appropriate raw materials, determine the formula ratio, prepare the raw materials for weighing and mixing, add the raw materials one by one into a certain proportion of water through the raw material vibration screening feeding assembly for mixing, the vibration motor vibrates the feeding screening plate 22 to vibrate the feeding, the forward and reverse motors 311 drive the stirring rod 33 to drive the stirring blades 32 to stir the slurry until it is completely dissolved and evenly dispersed, when the forward and reverse motors 311 drive the spiral blades 331 and the fixed blades 332 on the stirring rod 33 to rotate forward to stir and mix the textile slurry inside the stirring barrel 1, when the viscosity of the textile slurry needs to be monitored after stirring for a certain period of time, the forward and reverse motors 311 drive the stirring rod 33 on The spiral blade 331 and the fixed blade 332 rotate in opposite directions to stir the textile slurry inside the mixing barrel 1. At this time, the textile slurry squeezes the monitoring board 41 located on the counter-rotating fixed blade 332. The monitoring board 41 squeezes the pressure sensor 4. The pressure sensor 4 monitors the pressure and sends the data to the controller and displays it in real time on the display control screen 5. When the data of the pressure sensor 4 received by the controller is greater than the threshold, the viscosity is too high. When the data of the pressure sensor 4 received by the controller is less than the threshold, the viscosity is too low. The controller sends an alarm to remind the configuration personnel to adjust the diluent and thickener to ensure the accuracy of the textile slurry. When the monitoring data of the pressure sensor 4 is within the threshold range, the stirring is stopped, the prepared slurry is tested, and then saved.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A precise preparation device for textile slurry, comprising a stirring barrel (1) for stirring and mixing, a viscosity monitoring component for monitoring the viscosity of the textile slurry and a controller, Features: A raw material vibration screening feeding assembly (2) is arranged on one side of the top of the stirring barrel (1); a stirring assembly (3) is arranged inside the stirring barrel (1); the stirring assembly (3) comprises a driving assembly (31), a stirring blade (32) and a stirring rod (33); the stirring blade (32) comprises a spiral blade (331) and a fixed blade (332); the fixed blade (332) is arranged in an I-shaped structure; a first groove (3321) is formed on the outer wall of one side of one end of the fixed blade (332); and the viscosity monitoring assembly is located inside the first groove (3321); The viscosity monitoring component comprises a pressure sensor (4) and a monitoring plate (41); the pressure sensor (4) is fixedly located inside the first groove (3321); the monitoring plate (41) is located on one side of the pressure sensor (4) inside the first groove (3321); the monitoring head of the pressure sensor (4) is connected to the outer wall in the middle of the monitoring plate (41); sliding plates (411) are provided in the middle of both sides of the monitoring plate (41); a sliding groove (3322) is provided on the inner wall of the first groove (3321) close to one side of the sliding plate (411); the sliding plate (411) slides inside the sliding groove (3322); a sealing slide plate (3323) is provided on the inner wall of the first groove (3321) close to one side of the sliding plate (411); the sealing slide plate (3323) is in sliding contact with the monitoring plate (41).

2. A precise preparation device for textile slurry according to claim 1, Features: The spiral blade (331) is distributed on the outer circumferential wall of the stirring rod (33), and the fixed blade (332) is fixed on the outer wall of the stirring rod (33) at the top and bottom of the spiral blade (331). The end of the spiral blade (331) is connected to the fixed blade (332), and the stirring rod (33) is perpendicular to the fixed blade (332).

3. A precise preparation device for textile slurry according to claim 1, Features: The driving assembly (31) comprises a forward and reverse motor (311), and the forward and reverse motor (311) is located at the top of the stirring barrel (1). The top of the stirring rod (33) passes through the top cover of the stirring barrel (1) and is connected to the forward and reverse motor (311) via a coupling.

4. A precise preparation device for textile slurry according to claim 3, Features: The controller is connected to a display control screen (5), and the display control screen (5) is embedded on the outer wall of the mixing barrel (1). The controller is electrically connected to the forward and reverse motor (311) via a wire.

5. A precise preparation device for textile slurry according to claim 1, Features: The pressure sensor (4) is connected to the controller via a wire.

6. A precise preparation device for textile slurry according to claim 1, Features: The raw material vibration screening feeding assembly (2) comprises a feeding hopper (21), one end of the feeding hopper (21) is connected to the outer wall of one side of the top of the mixing barrel (1), a feeding screening plate (22) is arranged in the middle of the feeding hopper (21), one end of the feeding screening plate (22) passes through the shell of one side of the feeding hopper (21) and extends to the outside thereof, a vibration motor is arranged at the bottom of the feeding screening plate (22) on the outer wall of the feeding hopper (21), and the vibration head of the vibration motor abuts against the bottom of the feeding screening plate (22).

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