Tipping bucket material shaking device of garbage truck

By designing a garbage truck dump device with a buffer mechanism and a reciprocating mechanism, effective waste dumping in the trash can be achieved, solving the problem of material dumping caused by adhesion of the inner wall of the trash can and ice in winter, and improving the efficiency of garbage disposal.

CN222158550UActive Publication Date: 2024-12-13襄鼎汽车有限公司
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Patent Information

Application Number
CN202420972188.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2024-12-13
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing garbage truck dumper device is prone to sticking to the inner wall of the garbage bin and ice in winter when pouring materials, resulting in difficulty in dumping materials, resulting in residual garbage in the garbage bin.

Method used

A garbage truck dumping device including a hopper, a dump cylinder, a buffer mechanism, a motor, a drive plate and a reciprocating mechanism is designed. The reciprocating mechanism is driven by the motor to turn the guide bucket to a horizontal state, and the buffer mechanism is used to realize repeated jitter. Use gravity and inertia to remove the sticky garbage from the bin.

Benefits of technology

It effectively solves the problem of residual garbage in the trash can, improves the efficiency of dumping materials into the garbage truck, and can also be smoothly dumped when the trash can is frozen in winter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a garbage truck tipping bucket material shaking device which comprises a shell, a guide hopper is arranged in the shell, a buffer mechanism is arranged on the outer wall of the guide hopper and connected with a piston rod of a tipping bucket air cylinder, a driving motor, a driving disc and a reciprocating mechanism are arranged on the outer side of the shell, and the driving motor drives the reciprocating mechanism to ascend and descend through the driving disc. When the tipping bucket cylinder pushes the guide hopper to turn over to a horizontal state, the reciprocating mechanism is clamped with a connecting ring mounted on the guide hopper, the reciprocating mechanism is separated from the connecting ring after descending by a section, and the guide hopper is driven by the buffer mechanism to return to the horizontal state; and the repeated lifting shaking of the two ends of the guide hopper is realized, so that the adhered garbage is separated from the garbage can under the action of gravity and inertia, and the unloading process is accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of special vehicles, in particular to a dump bucket material shaking device for a garbage truck. Background Art

[0002] The garbage generated in daily life is usually thrown into the garbage bin of the community by residents, and then transported to the treatment station by garbage trucks. There are many kinds of domestic garbage, among which kitchen waste accounts for a large proportion. After the kitchen waste is corrupted, it is easy to stick to the inner wall of the garbage bin, resulting in residue when the garbage bin is tipped into the garbage truck. In addition, it is more difficult to pour the garbage in the garbage bin into the garbage truck after freezing in winter, and manual assistance is required. Therefore, a shaking device is proposed to improve the effect of tipping the garbage bin into the garbage truck. Utility Model Content

[0003] The purpose of the utility model is to overcome the above technical deficiencies, propose a garbage truck dump bucket shaking device, solve the technical problem of the existing technology of dumping garbage into the garbage truck residual material

[0004] In order to achieve the above-mentioned technical objectives, the technical solution of the utility model provides a garbage truck bucket shaking device, comprising: an outer shell, a guide bucket and a bucket cylinder are arranged inside the outer shell, the upper part of the guide bucket is hinged to the top of the outer shell, the cylinder body of the bucket cylinder is hinged to the outer shell, the outer wall of the guide bucket is provided with a buffer mechanism, the buffer mechanism is rotatably connected to the guide bucket, the piston rod of the bucket cylinder is connected to the buffer mechanism, the outer side of the outer shell is provided with a motor, a drive disk and a reciprocating mechanism, the motor is connected to the drive disk by a belt, a connecting rod is arranged between the drive disk and the reciprocating mechanism, one end of the connecting rod is rotatably connected to the disk surface of the drive disk, and the other end is hinged to the reciprocating mechanism, a connecting ring is arranged on the upper end of the guide bucket, and the reciprocating mechanism engages with the connecting ring when the bucket cylinder pushes the guide bucket to flip to a horizontal state.

[0005] Furthermore, the buffer mechanism includes a buffer seat, which is rotatably connected to the outer wall of the guide hopper, and a buffer groove is provided on the buffer seat. A connecting column, a top block and a buffer spring are provided in the buffer groove. The connecting column is rotatably connected to the piston rod of the bucket cylinder, and the top block is provided between the connecting column and the buffer spring, and the top block is kept free to slide in the buffer groove.

[0006] Furthermore, the reciprocating mechanism includes a slide rail, trapezoidal blocks are provided on both sides of the slide rail, the slider of the slide rail is hinged to the connecting rod, and two hooks are mirror-arranged thereon, the outer side of the head end of the hook is an inclined surface inclined toward the other hook, the middle part of the hook is rotatably connected to the slider of the slide rail, the tail of the hook extends to the outside of the slide rail, a reset groove is provided between the two hooks, a reset spring is provided in the reset groove, telescopic columns are provided at both ends of the reset spring, one end of the telescopic column is connected to the reset spring, and the other end is tightly pressed against the hook.

[0007] Furthermore, a stabilizing frame is provided between the reciprocating mechanism and the connecting rod, a telescopic rod is slidably provided on the stabilizing frame, one end of the telescopic rod is hinged to the connecting rod, and the other end is connected to the reciprocating mechanism.

[0008] Furthermore, a limit strip is arranged on the inner wall of the guide hopper, a position sensor is arranged on the outer shell, and a baffle matched with the position sensor is arranged on the guide hopper.

[0009] Compared with the prior art, the beneficial effects of the utility model include:

[0010] The utility model has a buffer mechanism on the outer wall of the guide hopper, the buffer mechanism is connected with the piston rod of the bucket tipping cylinder, and a driving motor, a driving disk and a reciprocating mechanism are arranged on the outer side of the shell. The driving motor drives the reciprocating mechanism to rise and fall through the driving disk, and when the bucket tipping cylinder pushes the guide hopper to flip to a horizontal state, the reciprocating mechanism is engaged with a connecting ring installed on the guide hopper, and the reciprocating mechanism is separated from the connecting ring after descending for a period of time, and the guide hopper is reset to a horizontal state under the drive of the buffer mechanism; in this way, the reciprocating movement realizes the repeated lifting and lowering shaking of the two ends of the guide hopper, so that the adhered garbage is separated from the garbage bin under the action of gravity and inertia, thereby accelerating the unloading process. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a front view schematic diagram of a dump bucket material shaking device for a garbage truck provided by the utility model;

[0012] Figure 2 It is a rear view schematic diagram of a dump bucket material shaking device for a garbage truck provided by the utility model;

[0013] Figure 3 It is an enlarged view of point A of the front view schematic diagram of a dump bucket material shaking device for a garbage truck provided by the utility model;

[0014] Figure 4 It is an enlarged view of point B of a rear view schematic diagram of a dump bucket material shaking device for a garbage truck provided by the utility model.

[0015] In the figure: housing 1, position sensor 101, guide hopper 2, limit bar 201, baffle 202, connecting ring 203, buffer seat 204, buffer groove 205, top block 206, connecting column 207, buffer spring 208, tipping bucket cylinder 4, motor 5, drive disk 6, reciprocating mechanism 7, slide rail 701, trapezoidal baffle 702, telescopic rod 704, stabilizing frame 703, hook 705, reset slide groove 706, reset spring 707, telescopic column 708, connecting rod 8. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0017] Reference Figure 1 The utility model provides a garbage truck bucket shaking device, including a shell 1. When in use, the shell 1 is fixedly installed on the garbage truck. A guide hopper 2 and a bucket cylinder 4 are installed inside the shell 1. The upper part of the guide hopper 2 is hinged to the top of the shell 1. A limit strip 201 is installed on the inner wall of the guide hopper 2. When the garbage bin 3 is pushed into the guide hopper 2, it is at the lowering of the limit strip 201. A position sensor 101 is installed on the shell 1. A baffle 202 matching the position sensor 101 is installed on the guide hopper 2. In actual application, the position sensor 101 can adopt an infrared beam or a Hall sensor. The cylinder body of the bucket cylinder 4 is hinged to the shell 1. A buffer mechanism is installed on the outer wall of the guide hopper 2. The piston rod of the bucket cylinder 4 is connected with the buffer mechanism, thereby pushing the guide hopper 2 to flip on the shell 1. When the guide hopper 2 flips, the garbage bin 3 remains stable inside it under the action of the limit strip 201.

[0018] Reference Figure 2 A motor 5, a driving disc 6 and a reciprocating mechanism 7 are installed on the back of the housing 1. The motor 5 is connected to the driving disc 6 by a belt. A connecting rod 8 is provided between the driving disc 6 and the reciprocating mechanism 7. One end of the connecting rod 8 is rotatably connected to the disc surface of the driving disc 6, and the other end is hinged to the reciprocating mechanism 7. A connecting ring 203 is installed on the upper end of the guide hopper 2;

[0019] During operation, when the bucket cylinder 4 pushes the guide hopper 2 to flip to a horizontal state, the reciprocating mechanism 7 engages with the connecting ring 203, and then the upper end of the guide hopper 2 is tilted downward under the drive of the motor 5. The reciprocating mechanism 7 moves downward to a set point and then disengages from the connecting ring 203, and the guide hopper 2 is reset to a horizontal state under the drive of the buffer mechanism; the reciprocating mechanism 7 repeatedly engages and disengages with the connecting ring 203 under the drive of the motor 5, thereby realizing repeated shaking of the guide hopper 2.

[0020] Reference Figure 3The buffer mechanism includes a buffer seat 204, which is rotatably connected to the outer wall of the guide hopper 2. The buffer seat 204 is provided with a buffer groove 205, in which a connecting column 207, a top block 206 and a buffer spring 208 are installed. The connecting column 207 is rotatably connected to the piston rod of the bucket cylinder 4, and the top block 206 is kept free to slide in the buffer groove 205. The top block 206 is installed between the connecting column 207 and the buffer spring 208; when the reciprocating mechanism 7 drives the upper end of the guide hopper 2 to tilt downward through the connecting ring 203, since the piston rod of the bucket cylinder 4 is no longer extended, the connecting column 207 drives the top block 206 to compress the buffer spring 208; when the reciprocating mechanism 7 is separated from the connecting ring 203, the guide hopper 2 returns to a horizontal position under the action of the buffer spring 208.

[0021] Reference Figure 4 The reciprocating mechanism 7 includes a slide rail 701, a trapezoidal stopper 702 is installed on the housing 1 on both sides of the slide rail 701, a stabilizing frame 703 is provided between the slide rail 701 and the connecting rod 8, a telescopic rod 704 is slidably installed on the stabilizing frame 703, one end of the telescopic rod 704 is hinged to the connecting rod 8, and the other end is connected to the slider of the slide rail 701;

[0022] Two hooks 705 are installed in a mirror-like manner on the slider of the slide rail 701. The middle part of the hook 705 is rotatably connected to the slider of the slide rail 701, and the tail part of the hook 705 extends to the outside of the slide rail 701. A reset groove 706 is installed on the slider between the two hooks 705. A reset spring 707 is installed in the reset groove 706. Telescopic columns 708 are installed at both ends of the reset spring 707. One end of the telescopic column 708 is connected to the reset spring 707, and the other end is tightly pressed against the hook 705. The position where the telescopic column 708 contacts the hook 705 is between the tail end of the hook 705 and the connection between it and the slide rail 701. The outer side of the head end of the hook 705 is an inclined surface inclined toward the other hook.

[0023] The reset spring 707 is always in a compressed state. Under its action, the head ends of the two hooks 705 are pressed against each other. When the head end of the hook 705 contacts the connecting ring 203, the connecting ring 203 slides along the outer inclined surface of the head end of the hook 705 to separate the two hooks 705. The connecting ring 203 enters between the two and then closes again to achieve the engagement between the reciprocating mechanism 7 and the connecting ring 203. During the downward movement of the slider of the slide rail 701 driven by the motor 5, the tail end of the hook 705 contacts and slides with the inclined surface of the trapezoidal stopper 702, so that the tail ends of the two hooks 705 are close to each other and the head ends are separated to achieve the separation of the reciprocating mechanism 7 and the connecting ring 203.

[0024] The specific implementation methods of the utility model described above do not constitute a limitation on the protection scope of the utility model. Any other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the claims of the utility model.

Claims

1. A dump bucket shaking device for a garbage truck, comprising a shell, a guide bucket and a dump bucket cylinder are arranged inside the shell, the upper part of the guide bucket is hinged to the top of the shell, and the cylinder body of the dump bucket cylinder is hinged to the shell, Features: The outer wall of the guide hopper is provided with a buffer mechanism, which is rotatably connected to the guide hopper, and the piston rod of the bucket cylinder is connected to the buffer mechanism. A motor, a drive disk and a reciprocating mechanism are provided on the outer side of the shell, and the motor is connected to the drive disk through a belt. A connecting rod is provided between the drive disk and the reciprocating mechanism, one end of the connecting rod is rotatably connected to the disk surface of the drive disk, and the other end is hinged to the reciprocating mechanism. A connecting ring is provided at the upper end of the guide hopper, and the reciprocating mechanism engages with the connecting ring when the bucket cylinder pushes the guide hopper to flip to a horizontal state.

2. A garbage truck bucket shaking device according to claim 1, Features: The buffer mechanism includes a buffer seat, which is rotatably connected to the outer wall of the guide hopper. The buffer seat is provided with a buffer groove, and the buffer groove is provided with a connecting column, a top block and a buffer spring. The connecting column is rotatably connected to the piston rod of the bucket cylinder, and the top block is arranged between the connecting column and the buffer spring. The top block is kept in the buffer groove to slide freely.

3. A garbage truck bucket shaking device according to claim 2, Features: The reciprocating mechanism includes a slide rail, trapezoidal blocks are arranged on both sides of the slide rail, the slider of the slide rail is hinged to the connecting rod, and two hooks are arranged thereon in a mirror image, the outer side of the head end of the hook is an inclined surface inclined toward the other hook, the middle part of the hook is rotatably connected to the slider of the slide rail, and the tail part of the hook extends to the outer side of the slide rail, a reset groove is arranged between the two hooks, a reset spring is arranged in the reset groove, and telescopic columns are arranged at both ends of the reset spring, one end of the telescopic column is connected to the reset spring, and the other end is tightly pressed against the hook.

4. A garbage truck bucket shaking device according to claim 2 or 3, Features: A stabilizing frame is arranged between the reciprocating mechanism and the connecting rod, a telescopic rod is slidably arranged on the stabilizing frame, one end of the telescopic rod is hinged to the connecting rod, and the other end is connected to the reciprocating mechanism.

5. A garbage truck bucket shaking device according to claim 4, Features: A limit strip is arranged on the inner wall of the guide hopper, a position sensor is arranged on the outer shell, and a baffle matched with the position sensor is arranged on the guide hopper.