Water quenching slag device capable of controlling slag flushing

The water quenching device with dual slurry pumps and adjustable splash guards addresses pressure control issues in slag flushing, ensuring safe and efficient slag handling by preventing blockages and explosions.

CN222160212UActive Publication Date: 2024-12-13INNER MONGOLIA WANGYUAN IND CO LTD
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Patent Information

Application Number
CN202323412898.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-14
Publication Date
2024-12-13
Estimated Expiration
2033-12-14

AI Technical Summary

Technical Problem

Existing water quenching methods for slag from electric arc furnaces face challenges in controlling slag flushing pressure, leading to equipment clogging, fine slag production, and potential explosions due to temperature differences, posing safety risks and operational inefficiencies.

Method used

A water quenching device with controllable slag flushing mechanisms, featuring dual slurry pumps and adjustable splash guards, to manage water flow pressure and prevent blockages while minimizing explosion hazards.

Benefits of technology

The device effectively controls slag flushing pressure, preventing equipment blockages and explosions, enhancing operational safety and efficiency by adjusting water flow and splash guard angles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a slag-flushing-controllable slag water quenching device which comprises a water quenching tank, splash-proof mechanisms are arranged on the two sides of the water quenching tank close to the upper portion, slag flushing mechanisms are arranged on the inner side and the outer side of the water quenching tank, a slag outlet is formed in the upper side of the water quenching tank, and three sets of supporting legs are arranged at the lower end of the water quenching tank. And the slag flushing mechanism comprises a blind plate fixedly arranged at the rear end of the water quenching tank, the rear end of the blind plate is fixedly connected with a connecting water tank, and two sets of first slurry pumps are fixedly installed at the rear end of the connecting water tank. According to the slag water quenching device capable of controlling slag flushing disclosed by the utility model, the pressure used by slag flushing water flow is controlled through the two groups of first slag slurry pumps, so that a plurality of groups of slag flushing ports connected with the two groups of second slag slurry pumps are used for flushing soaked slag possibly generated at the bottom of the water quenching tank in time, and the pressure of the water flow for flushing the slag is better controlled; and blockage of the inner side of the water quenching tank caused by dross due to improper water flow pressure is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag water quenching, in particular to a slag water quenching device with controllable slag flushing. Background Art

[0002] Water-quenched slag is the abbreviation of water-quenched basic iron furnace slag. It is a granular slag with a rough and porous surface, light and brittle texture, and easy to break. In 1972, Nanhui paved a 500-meter-long wet-rolled water-quenched slag test road (instead of cement concrete) on the Shanghai-Nan Highway. The quality of use was good, but due to the shortage of water-quenched slag materials, it was not further promoted. Water-quenched slag is a method for treating slag from an ore-heating furnace. This method quenches the molten slag of the ore-heating furnace with water to obtain water slag. At present, when using the water quenching method to treat the slag of the electric arc furnace, the slag flushing pressure is difficult to control. If the pressure is too low, a large amount of foaming slag will be produced, which will clog the connectors, distributors and other equipment, and even explode in severe cases. If the pressure is too high, the water slag particle size is small, and it is easy to produce fine slag and cotton slag, causing part of it to clog the filter screen and reduce the drum filtering capacity, and part of it will pass through the filter screen and enter the hot water pool, thereby wearing out the slag flushing pump, hot water pump, underflow pump, pipelines and other equipment. In addition, when water quenching is performed, the water quenching aqueous solution and the molten slag liquid are easily exposed to the explosion and splashing effect due to the excessive temperature difference at the moment of contact, causing equipment damage and personal injury, and the operating environment is poor. Utility Model Content

[0003] The main purpose of the utility model is to provide a water quenching slag device with controllable slag flushing, which can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A slag-flushing controllable water-quenching device comprises a water quenching tank, splash-proof mechanisms are arranged on both sides of the water quenching tank near the upper position, slag-flushing mechanisms are arranged inside and outside the water quenching tank, a slag outlet is arranged on the upper side of the water quenching tank, and three groups of legs are arranged at the lower end of the water quenching tank. The slag-flushing mechanism comprises a blind plate fixedly arranged at the rear end of the water quenching tank, a connecting water tank is fixedly connected to the rear end of the blind plate, two groups of first slag slurry pumps are fixedly installed at the rear end of the connecting water tank, two groups of connecting pipes are fixedly connected on both sides of the water quenching tank, second slurry pumps are fixedly installed at the rear ends of the two groups of connecting pipes, a plurality of slag flushing outlets are fixedly arranged on the opposite sides of the two groups of connecting pipes, and a plurality of arc grooves are opened on the inner side of the water quenching tank near the lower side.

[0006] Preferably, both sides of the water quenching tank are arranged obliquely, the front and rear sides of the water quenching tank are at different heights, and the two groups of splash-proof mechanisms are arranged symmetrically.

[0007] Preferably, several groups of the slag flushing openings penetrate both sides of the water quenching tank, and several groups of the arc-shaped grooves are located at the lower inner side of the water quenching tank.

[0008] Preferably, the splash-proof mechanism includes a splash-proof plate movably arranged at the upper side of the water quenching tank, a connecting plate is fixedly connected to the upper side of one end of the splash-proof plate, a sleeve is movably arranged at the lower end of the connecting plate, a connecting rod is movably arranged on the inner side of the sleeve, a fixed block is movably connected to the lower side of the sleeve, and a fixed plate is movably connected to the lower side of the connecting rod.

[0009] Preferably, the splash plate is L-shaped, and the connecting rod is limited and movable on the inner side of the sleeve.

[0010] Preferably, the fixing block and the sleeve are threadedly connected, the fixing block and the connecting rod are fitted together, and the fixing plate and the water quenching tank are fixedly connected.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] Through the use of two groups of first slurry pumps in conjunction with the water tank, the pressure of the blind plate's slag flushing water flow is controlled. Through the use of two groups of second slurry pumps, several groups of slag flushing ports connected to the two groups of second slurry pumps can promptly flush the foaming slag that may be produced at the bottom of the water quenching tank, thereby achieving better control of the water flow pressure for slag flushing and avoiding blockage of the inside of the water quenching tank caused by slag due to improper water flow pressure.

[0013] By rotating the splash guard, the connecting plate connected to it presses down the sleeve, and then the connecting rod is retracted into the inner side of the sleeve. The sleeve, connecting rod, and fixed block cooperate with the fixed plate to support the splash guard, so that the angles of the two sets of splash guards can be flexibly adjusted according to usage requirements, avoiding equipment damage and personal injury caused by explosion splashes, and improving the operating environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of a water quenching slag device with controllable slag flushing according to the utility model;

[0015] Figure 2 It is a schematic diagram of the cross-section structure of a water quenching slag device with controllable slag flushing according to the utility model;

[0016] Figure 3 It is a schematic cross-sectional structure diagram of a splash-proof mechanism of a water-quenching slag device with controllable slag flushing according to the utility model;

[0017] Figure 4 It is a schematic diagram of the enlarged structure of part A of a water quenching slag device with controllable slag flushing according to the utility model.

[0018] In the figure: 1. water quenching tank; 2. splash-proof mechanism; 21. splash-proof plate; 22. connecting plate; 23. sleeve; 24. connecting rod; 25. fixing block; 26. fixing plate; 3. slag flushing mechanism; 31. blind plate; 32. connecting water tank; 33. first slag slurry pump; 34. connecting pipe; 35. second slag slurry pump; 36. slag flushing port; 37. arc groove; 4. slag outlet; 5. support foot. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] like Figure 1-4 As shown, a water-quenching slag device with controllable slag flushing comprises a water quenching tank 1, splash-proof mechanisms 2 are arranged on both sides of the water quenching tank 1 near the upper position, slag flushing mechanisms 3 are arranged on the inner and outer sides of the water quenching tank 1, a slag outlet 4 is arranged on the upper side of the water quenching tank 1, and three groups of supporting legs 5 are arranged at the lower end of the water quenching tank 1. The slag flushing mechanism 3 comprises a blind plate 31 fixedly arranged at the rear end of the water quenching tank 1, a connecting water tank 32 is fixedly connected to the rear end of the blind plate 31, and two groups of first slag slurry pumps 33 are fixedly installed at the rear end of the connecting water tank 32, two groups of connecting pipes 34 are fixedly connected to both sides of the water quenching tank 1, and second slurry pumps 35 are fixedly installed at the rear ends of the two groups of connecting pipes 34, and a plurality of groups of slag flushing outlets 36 are fixedly arranged on the opposite sides of the two groups of connecting pipes 34, and a plurality of groups of arc grooves 37 are opened on the inner side of the water quenching tank 1 near the lower side.

[0021] In this embodiment, the two sides of the water quenching tank 1 are inclined, the front and rear sides of the water quenching tank 1 are at different heights, the two groups of splash-proof mechanisms 2 are symmetrically arranged, several groups of slag flushing ports 36 pass through the two sides of the water quenching tank 1, and several groups of arc grooves 37 are located at the lower inner side of the water quenching tank 1.

[0022] Specifically, first, two groups of first slurry pumps 33 are used in conjunction with the water tank 32 to control the pressure of the slag flushing water flow used by the blind plate 31. Two groups of second slurry pumps 35 are used to enable several groups of slag flushing ports 36 connected to the two groups of second slurry pumps 35 to timely flush the foaming slag that may be generated at the bottom of the water quenching tank 1, and cooperate with several groups of arc grooves 37 to discharge the foaming slag from the inside of the water quenching tank 1, thereby achieving better control of the water flow pressure for slag flushing, avoiding blockage of the inside of the water quenching tank 1 caused by slag due to improper water flow pressure, as well as wear and even explosion of subsequent equipment, which affects normal production.

[0023] In this embodiment, the splash-proof mechanism 2 includes a splash-proof plate 21 movably arranged at the upper side of the water quenching tank 1, a connecting plate 22 is fixedly connected to the upper side of one end of the splash-proof plate 21, a sleeve 23 is movably arranged at the lower end of the connecting plate 22, a connecting rod 24 is movably arranged on the inner side of the sleeve 23, a fixed block 25 is movably connected to the lower side of the sleeve 23, and a fixed plate 26 is movably connected to the lower side of the connecting rod 24. The splash-proof plate 21 is L-shaped, the connecting rod 24 is limited and movable on the inner side of the sleeve 23, the fixed block 25 is threadedly connected to the sleeve 23, the fixed block 25 and the connecting rod 24 are fitted, and the fixed plate 26 is fixedly connected to the water quenching tank 1.

[0024] Specifically, the fixing block 25 is rotated to release the restriction on the connecting rod 24, and the splash guard 21 is rotated so that the connecting plate 22 connected to it presses down the sleeve 23, thereby retracting the connecting rod 24 into the inner side of the sleeve 23, and then the fixing block 25 is rotated to fix the connecting rod 24, so that the sleeve 23, the connecting rod 24, and the fixing block 25 cooperate with the fixing plate 26 to support the splash guard 21, so that the angles of the two sets of splash guards 21 can be flexibly adjusted according to usage requirements, thereby avoiding equipment damage and personal injury caused by explosion splashes, and improving the operating environment.

[0025] Working principle:

[0026] When in use, firstly, two groups of first slag pumps 33 are used in conjunction with the water tank 32 to control the pressure of the blind plate 31 for slag flushing water flow, and two groups of second slag pumps 35 are used to enable a plurality of groups of slag flushing ports 36 connected to the two groups of second slag pumps 35 to timely flush the foaming slag that may be generated at the bottom of the water quenching tank 1, and cooperate with a plurality of groups of arc grooves 37 to discharge the foaming slag from the inside of the water quenching tank 1, thereby achieving better control of the water flow pressure for slag flushing, avoiding the blockage of the inside of the water quenching tank 1 caused by slag due to improper water flow pressure, and the wear of subsequent devices and even explosion. , affecting the normal production. In addition, by rotating the fixing block 25 to loosen the restriction on the connecting rod 24, the splash guard 21 is rotated so that the connecting plate 22 connected to it presses down the sleeve 23, so that the connecting rod 24 is retracted into the inner side of the sleeve 23, and then the fixing block 25 is rotated to fix the connecting rod 24, so that the sleeve 23, the connecting rod 24, and the fixing block 25 cooperate with the fixing plate 26 to support the splash guard 21, so that the angles of the two groups of splash guards 21 can be flexibly adjusted according to the use requirements, so as to avoid equipment damage and personnel injuries caused by explosion splashes, and improve the operating environment.

[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A slag quenching device with controllable slag flushing, comprising a water quenching tank (1), characterized in that: Anti-splash mechanisms (2) are provided on both sides of the water quenching tank (1) near the upper position, slag flushing mechanisms (3) are provided inside and outside the water quenching tank (1), a slag outlet (4) is provided on the upper side of the water quenching tank (1), and three groups of legs (5) are provided at the lower end of the water quenching tank (1). The slag flushing mechanism (3) comprises a blind plate (31) fixedly provided at the rear end of the water quenching tank (1), a connecting water tank (32) is fixedly connected to the rear end of the blind plate (31), and two groups of first slag pumps (33) are fixedly installed at the rear end of the connecting water tank (32), two groups of connecting pipes (34) are fixedly connected to both sides of the water quenching tank (1), and second slag pumps (35) are fixedly installed at the rear ends of the two groups of connecting pipes (34), and a plurality of groups of slag flushing outlets (36) are fixedly provided on opposite sides of the two groups of connecting pipes (34), and a plurality of groups of arc grooves (37) are provided on the inner side of the water quenching tank (1) near the lower side.

2. The water quenching slag device with controllable slag flushing according to claim 1, characterized in that: The two sides of the water quenching tank (1) are arranged obliquely, the front and rear sides of the water quenching tank (1) have different heights, and the two sets of anti-splash mechanisms (2) are arranged symmetrically.

3. The water quenching slag device with controllable slag flushing according to claim 1, characterized in that: A plurality of groups of slag flushing ports (36) penetrate through both sides of the water quenching tank (1), and a plurality of groups of arc-shaped grooves (37) are located at a lower position inside the water quenching tank (1).

4. The water quenching slag device with controllable slag flushing according to claim 1, characterized in that: The splash-proof mechanism (2) comprises a splash-proof plate (21) movably arranged at an upper position of the water quenching tank (1); a connecting plate (22) is fixedly connected to the upper side of one end of the splash-proof plate (21); a sleeve (23) is movably arranged at the lower end of the connecting plate (22); a connecting rod (24) is movably arranged inside the sleeve (23); a fixing block (25) is movably connected to the lower side of the sleeve (23); and a fixing plate (26) is movably connected to the lower side of the connecting rod (24).

5. The water quenching slag device with controllable slag flushing according to claim 4, characterized in that: The splash plate (21) is L-shaped, and the connecting rod (24) is limited and movable inside the sleeve (23).

6. The water quenching slag device with controllable slag flushing according to claim 4, characterized in that: The fixing block (25) and the sleeve (23) are threadedly connected, the fixing block (25) and the connecting rod (24) are fitted together, and the fixing plate (26) and the water quenching tank (1) are fixedly connected.