Track cleaning and dust collecting device for coking coal charging car
By combining the purge and suction functions of the air compressor and vacuum fan, the problems of high labor intensity and dust spillage in the track cleaning of coking coal loading trucks are solved, and efficient, economical and environmentally friendly dust cleaning effect is achieved to ensure that the dust is thoroughly Absorb into coal tank.
Patent Information
- Application Number
- CN202420350078.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-02-26
AI Technical Summary
The prior art has problems such as high labor intensity, poor cleaning effect, low efficiency and dust spillage when cleaning the tracks of coking coal loading trucks, and it is easy to cause environmental pollution.
A coking coal loading truck track cleaning and vacuum cleaner device including an air compressor, a vacuum fan, a vacuum cover, a track suction part and a track foundation suction part is designed. Through the combination of purge and suction, it can be thoroughly Clean the dust at the track and the bottom of the foundation, and ensure that the dust does not overflow through flexible protective strips and lifting drive mechanisms, and absorb it into the coal tank for recycling.
It achieves an efficient, economical and environmentally friendly cleaning effect, avoids dust spillage, improves overall cleaning efficiency, and reduces safety hazards to sweepers.
Smart Images

Figure CN222183203U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of dust removal devices, and in particular relates to a track cleaning and dust collection device for a coking coal loading car. Background Art
[0002] During the coking process in the coke oven, a large amount of coal powder, coke powder and dust are often scattered on the coking coal loading car tracks due to various reasons such as the coal loading gate not being closed tightly, insufficient negative pressure in the dust removal pipeline, and untimely coal leveling. If they are not cleaned in time, it is easy to cause dust flying, dust accumulation and other serious environmental pollution. Therefore, the coking plant needs to clean the coking coal loading car tracks regularly.
[0003] At present, when cleaning and dusting the coking coal loading car track, most coking plants use manual cleaning due to the irregular structure of the coking coal loading car track and the special location of the coking coal loading car track. However, this cleaning method has problems such as high labor intensity, poor cleaning effect, low efficiency, and is likely to bring great safety hazards to the cleaning workers.
[0004] In addition, some coking plants will install a purge device on the coal loading car to clean the furnace roof track. For example, Chinese patent CN216837812U once provided a coke oven door and coking machinery vehicle track purge device used on a coal loading car. However, since the purge device provided by it only has a blowing function, it not only cannot effectively clean the track and the root of the track foundation during actual application, but also easily causes powder overflow, thereby causing the entire cleaning environment to become worse. Utility Model Content
[0005] The technical problem solved by the utility model is to provide a coking coal loading car track cleaning and dust collection device which can thoroughly blow up the coke powder inside the coking coal loading car track and at the bottom of the foundation and absorb it into the coal box for recycling and reuse, and makes the entire cleaning process both economical and environmentally friendly.
[0006] In order to solve the above technical problems, the technical solution provided by the utility model is: a coking coal loading car track cleaning and dust collection device, which includes an air compressor that can be installed on the coal loading car, and the output end of the air compressor is connected to a left blowing pipe and a right blowing pipe through a purge pipeline; it also includes a dust suction fan that can be installed on the coal loading car, and the input end of the dust suction fan is connected to a dust suction hood through a dust suction pipeline, and the left and right sides of the dust suction hood are sequentially provided with a track suction part and a track foundation suction part from the inside to the outside, and a suction channel 1 is provided inside the track foundation suction part, and a suction channel One is connected to the dust suction pipeline; a track foundation suction port is provided on one side and / or the bottom of the track foundation suction part facing the track foundation, and the track foundation suction port is connected to suction channel one; a suction channel two is provided inside the track suction part, and a track suction port is provided at the bottom of the suction channel two; the left blowing pipe is arranged between the track foundation suction part and the track suction part on the left side of the dust hood, and the right blowing pipe is arranged between the track foundation suction part and the track suction part on the right side of the dust hood, and both the left blowing pipe and the right blowing pipe have a lower blowing port and a track foundation table blowing port. At this time, when the utility model is used to clean the coking coal loading car track, the utility model can wrap the coking coal loading car track and the track foundation through the dust hood, and under the combined action of blowing and suction, the purpose of blowing without overflow and timely sucking away dust is achieved, thereby improving the overall cleaning effect and making the entire cleaning process both economical and environmentally friendly.
[0007] Furthermore, the rail suction port is arranged to be inclined inwardly so as to absorb coal powder and the like accumulated at the web position of the rail of the coking coal charging car.
[0008] Furthermore, the air blowing port of the track foundation table is arranged to be inclined downward, and in actual application, it is higher than the table of the track foundation to ensure that the coal powder and the like dropped from above the track foundation can be blown up.
[0009] Furthermore, a flexible protective strip is provided at the bottom of the rail foundation suction part so that the dust hood can fit tightly against the coking coal loading car rail and the rail foundation part, so that the compressed air generated by the air compressor can fully blow up the dust in the gap. At the same time, due to the effective sealing of the flexible protective strip, the dust is difficult to overflow, thereby ensuring that it can be fully absorbed into the coal box for recycling and reuse.
[0010] Furthermore, the coking coal loading car track cleaning and dust collection device also includes a lifting drive mechanism that can be installed on the coal loading car, and a connecting frame is installed at the power output end of the lifting drive mechanism. The connecting frame and the dust hood are installed together through fasteners. At this time, the utility model can drive the dust hood to move up and down through the lifting drive mechanism to separate the dust hood from the coking coal loading car track.
[0011] Furthermore, the dust suction pipeline is a soft pipe to ensure that the dust suction hood can move up and down.
[0012] Furthermore, the coking coal loading car track cleaning and dust collection device also includes a sensor that can be installed on the coal loading car and a sensing probe that can be installed on the coking coal loading car track. The sensing probe and the sensor are connected in communication, so that when the coal loading car moves to a specified position, the sensor is connected in communication with the sensing probe installed on the coking coal loading car track, and can receive signals to control the lifting drive mechanism to perform corresponding actions to separate the dust collection hood from the coking coal loading car track. In addition, it should be noted that the inductive coordination between the sensing probe and the sensor, as well as the receiving of signals by the sensor and the control of the lifting drive mechanism to perform corresponding direction actions are both relatively mature sensor technologies on the market. The utility model here directly applies the existing technology and does not involve its modification.
[0013] Furthermore, the output end of the dust suction fan is connected to a filter separator through a pipeline, a scraper is provided below the output end of the filter separator, and a coal box is provided at the output end of the scraper. At this time, the powder such as coke powder sucked by the dust suction fan can be first transported to the filter separator through a pipeline, and then the powder discharged after cyclone separation in the filter separator can directly fall into the scraper, and under the action of the scraper, it can be transported to the coal box for recovery.
[0014] It can be seen from the above technical scheme that the utility model has the following advantages: First, when the utility model is used to clean the coking coal loading car track, the utility model can wrap the coking coal loading car track and the track foundation through the dust hood, and under the combined action of blowing and suction, the purpose of blowing without overflow and timely sucking away dust can be achieved, thereby improving the overall cleaning effect and making the entire cleaning process economical and environmentally friendly; secondly, the utility model can also lift the dust hood in time when the coal loading car walks to the specified position, so as to avoid the problem of incorrect coal weight on the coal loading car. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model;
[0017] Figure 2 It is a schematic diagram of the structure when the dust hood in the utility model is arranged on the outer side of the coking coal charging car track (the solid arrow in the figure indicates the suction direction, and the hollow arrow indicates the purge direction).
[0018] In the figure: 1. air compressor; 2. purge pipeline; 3. induction probe; 4. dust suction pipeline; 5. sensor; 6. lifting drive mechanism; 7. dust suction fan; 8. filter separator; 9. scraper; 10. coal box; 11. dust hood; 12. track suction part; 13. left blowing pipe; 14. right blowing pipe; 15. track foundation suction part; 16. flexible protective strip; 17. track foundation table top air outlet; 18. lower air outlet. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] like Figure 1 , Figure 2 As shown, the utility model provides a coking coal loading car track cleaning and dust collection device, which includes an air compressor 1 that can be installed on the coal loading car, a dust collection fan 7, a filter separator 8, a scraper 9 and a coal box 10, wherein the output end of the dust collection fan 7 is connected to the input end of the filter separator 8 through a pipeline, the input end of the scraper 9 is arranged below the output end of the filter separator 8, and the output end of the scraper 9 is arranged above the coal box 10.
[0021] The input end of the dust suction fan 7 is connected to the dust suction hood 11 through the dust suction pipeline 4, and the left and right sides of the dust suction hood 11 are provided with a track suction part 12 and a track foundation suction part 15 in sequence from the inside to the outside. Among them, the track foundation suction part 15 is provided with a suction channel 1 inside, and the suction channel 1 is connected with the dust suction pipeline 4; the track foundation suction part 15 is provided with a track foundation suction port on one side and / or the bottom facing the track foundation, and the track foundation suction port is connected with the suction channel 1. The track suction part 12 is provided with a suction channel 2 inside, and a track suction port is provided at the bottom of the suction channel 2. The track suction port is arranged obliquely inward and can be arranged relative to the web position of the coking coal loading car track.
[0022] The output end of the air compressor 1 is connected to a left blowing pipe 13 and a right blowing pipe 14 through a purge pipe 2. The left blowing pipe 13 is arranged between the track base suction part 15 and the track suction part 12 on the left side of the dust hood 11, and it can be directly installed on the dust hood 11 or the coal loading car through fasteners; the right blowing pipe 14 is arranged between the track base suction part 15 and the track suction part 12 on the right side of the dust hood 11, and it can be directly installed on the dust hood 11 or the coal loading car through fasteners. At the same time, the left blowing pipe 13 and the right blowing pipe 14 are also provided with a lower blowing port 18 and a track base table blowing port 17, and the lower blowing port 18 can blow air to the bottom of the track base, and the track base table blowing port 17 can blow air at an angle to the position of the track base table, so as to ensure that the dust accumulated at the bottom of the track base, the track base table and the dust accumulated at the bottom of the track can be blown up.
[0023] In this way, when the utility model is used to clean the coking coal loading car track, on the one hand, the dust accumulated on the coking coal loading car track can be blown up by the air compressor 1, and on the other hand, the dust flying at the bottom and side of the track foundation can be sucked by the track foundation suction part 15 under the action of the dust suction fan 7, and the coal powder and other powder flying at the web position of the coking coal loading car track can be sucked by the track suction part 12. And in the whole cleaning process, under the combined action of blowing and sucking, the utility model can achieve the purpose of blowing without overflow and sucking away dust in time, thereby improving the overall cleaning effect and making the whole cleaning process both economical and environmentally friendly.
[0024] In addition, in order to further improve the cleaning effect, the utility model is also provided with a flexible protective strip 16 at the bottom of the rail foundation suction part 15, so that the dust hood 11 can fit tightly with the coking coal loading car rail and the rail foundation part, so that the compressed air generated by the air compressor 1 can fully blow up the dust in the gap. At the same time, due to the effective sealing of the flexible protective strip 16, the dust is difficult to overflow, thereby ensuring that it can be fully absorbed into the coal box 10 for recycling and reuse.
[0025] In order to avoid the problem of incorrect coal weight on the coal loading car, the utility model also adopts a soft pipe for the dust suction pipeline 4 and a liftable installation structure for the dust hood 11, that is, the utility model also includes a lifting drive mechanism 6 that can be installed on the coal loading car. The lifting drive mechanism 6 preferably adopts a cylinder structure, and a connecting frame is installed at the power output end of the lifting drive mechanism 6. The connecting frame and the dust hood 11 are installed together by fasteners. At this time, the utility model can drive the dust hood 11 to move up and down through the lifting drive mechanism 6 to separate the dust hood 11 from the coking coal loading car track.
[0026] In addition, as a further preference, the utility model also includes a sensor 5 that can be installed on a coal loading car and an induction probe 3 that can be installed on a coking coal loading car track, and the induction probe 3 and the sensor 5 are in communication connection, so that when the coal loading car moves to a specified position, the sensor 5 is in communication connection with the induction probe 3 installed on the coking coal loading car track, and can receive signals to control the lifting drive mechanism 6 to perform corresponding actions to separate the dust hood 11 from the coking coal loading car track. However, it should be noted that the induction coordination between the induction probe 3 and the sensor 5, and the receiving of signals by the sensor 5 and the control of the lifting drive mechanism 6 to perform corresponding direction actions are both relatively mature sensor 5 technologies on the market. The utility model here directly applies the existing technology and does not involve its modification.
[0027] The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions.
[0028] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A coking coal loading car track cleaning and dust collection device, comprising an air compressor that can be installed on the coal loading car, the output end of the air compressor is connected to a left blowing pipeline and a right blowing pipeline through a purge pipeline; characterized in that: It also includes a dust suction fan that can be installed on a coal loading car, the input end of the dust suction fan is connected to a dust suction hood through a dust suction pipeline, and the left and right sides of the dust suction hood are sequentially provided with a track suction part and a track foundation suction part from the inside to the outside, a suction channel one is provided inside the track foundation suction part, and the suction channel one is connected with the dust suction pipeline; a track foundation suction port is provided on one side and / or the bottom of the track foundation suction part facing the track foundation, and the track foundation suction port is connected with the suction channel one; a suction channel two is provided inside the track suction part, and a track suction port is provided at the bottom of the suction channel two; a left blowing pipe is provided between the track foundation suction part and the track suction part on the left side of the dust suction hood, and a right blowing pipe is provided between the track foundation suction part and the track suction part on the right side of the dust suction hood, and both the left blowing pipe and the right blowing pipe have a lower blowing port and a track foundation table blowing port.
2. The track cleaning and dust collection device for a coking coal loading car according to claim 1, characterized in that: The track suction port is arranged to be inclined inwards.
3. The track cleaning and dust collection device for a coking coal loading car according to claim 1, characterized in that: The air outlet of the track base table is arranged to be inclined downward.
4. The track cleaning and dust collection device for a coking coal loading car according to claim 1, characterized in that: A flexible protective strip is provided at the bottom of the rail foundation suction part.
5. The track cleaning and dust collection device for a coking coal charging car according to any one of claims 1 to 4, characterized in that: The track cleaning and dust collection device for a coking coal loading car also includes a lifting drive mechanism that can be installed on the coal loading car. A connecting frame is installed at the power output end of the lifting drive mechanism. The connecting frame and the dust collection hood are installed together through fasteners.
6. The track cleaning and dust collection device for a coking coal charging car according to claim 5, characterized in that: The cleaning and dust collecting device for the track of the coking coal loading car also includes a sensor which can be installed on the coal loading car and a sensing probe which can be installed on the track of the coking coal loading car. The sensing probe is communicatively connected with the sensor.
7. The track cleaning and dust collection device for a coking coal loading car according to claim 5, characterized in that: The dust suction pipeline is a soft pipe.
8. The track cleaning and dust collection device for a coking coal charging car according to any one of claims 1 to 4, characterized in that: The output end of the dust suction fan is connected with a filter separator through a pipeline, a scraper is arranged below the output end of the filter separator, and a coal box is arranged at the output end of the scraper.
