Quick press-fitting mechanism for whole sponge mat and batch buckles

Abstract

The utility model provides a quick press-fitting mechanism for a whole sponge mat and batch buckles, which comprises a vibration tool and a press-fitting tool, the vibration tool is detachably connected with the press-fitting tool, the vibration tool is provided with a plurality of vibration buckle holes, the lower ends of the buckles penetrate through the vibration buckle holes, and the press-fitting tool is detachably connected with the vibration buckle holes. The top of a buckle is clamped at the upper end of the vibration buckle hole, the press-fitting tool is correspondingly provided with a plurality of press-fitting buckle holes, the diameter of each press-fitting buckle hole is larger than that of the largest part of the buckle, the press-fitting tool is provided with a plurality of supporting columns, the supporting columns are correspondingly arranged at the lower ends of the press-fitting buckle holes, and the supporting columns are arranged on the press-fitting tool. The press fitting tool is further provided with a floating assembly, and the floating assembly enables the supporting column to float up and down relative to the press fitting buckle hole. According to the automatic press-fitting device, the whole sponge mat and batch buckles can be quickly press-fitted, the percent of pass of products and the production efficiency are improved, meanwhile, the labor intensity of workers is reduced, the hands of operators are prevented from being injured, and tool damage cannot be caused.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to a mechanism for quickly pressing and assembling a whole sponge pad and batch buckles. Background Art

[0002] A buckle is a commonly used automotive interior connector. CN209818476U discloses a buckle, including a buckle body, a connecting rod is fixedly connected to the upper outer surface of the buckle body, a mounting knob is fixedly connected to the upper outer surface of the connecting rod, a sponge pad is provided on the lower outer surface of the buckle body, and a main rod is provided on the lower outer surface of the sponge pad.

[0003] At present, sponge pads and batch clips are still pressed manually. If the pressing amount is too much, it is easy to cause defective products during pressing, and the production efficiency is low. Moreover, with the increase of product output, the output of manual pressing can no longer meet the production capacity demand, and the labor intensity of manual pressing also increases, which is further easy to cause hand injuries to operators. Utility Model Content

[0004] The purpose of the utility model is to provide a mechanism for quickly pressing a whole sponge pad and batch buckles to solve the technical problems raised in the above-mentioned background technology in view of the deficiencies in the prior art.

[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is implemented as follows: a mechanism for quickly pressing a whole sponge pad and a batch of clips, comprising a vibration tooling and a pressing tooling, the vibration tooling being detachably connected to the pressing tooling, the vibration tooling being provided with a plurality of vibration clip holes, the lower end of the clip passing through the vibration clip hole, the top of the clip being clamped at the upper end of the vibration clip hole, the pressing tooling being correspondingly provided with a plurality of pressing clip holes, so that when the vibration tooling is connected to the pressing tooling, the axis of the vibration clip hole coincides with the axis of the corresponding pressing clip hole, the diameter of the pressing clip hole is larger than the diameter of the largest part of the clip, the pressing tooling being provided with a plurality of support columns, the support columns being correspondingly arranged at the lower ends of the pressing clip holes, the pressing tooling being also provided with a floating component, the floating component causing the support columns to float up and down relative to the pressing clip holes.

[0006] The vibration tooling includes a vibration plate, a pressure plate, and a guide sleeve. The vibration plate is fixed on the pressure plate. Through holes are provided at the four corners of the vibration plate and the pressure plate. The guide sleeve enters the through hole from the lower end of the vibration plate and passes through the upper end of the pressure plate. The guide sleeve is fixedly connected to the bottom of the vibration plate. The vibration buckle hole includes a vibration plate buckle hole and a pressure plate buckle hole. The vibration plate buckle hole is provided on the vibration plate. The pressure plate buckle holes are correspondingly provided on the pressure plate. The axis of the vibration plate buckle hole coincides with the axis of the corresponding pressure plate buckle hole. The diameter of the vibration plate buckle hole is smaller than the diameter of the pressure plate buckle hole. The diameter of the vibration plate buckle hole is smaller than the diameter of the largest part of the buckle. The diameter of the pressure plate buckle hole is equal to the diameter of the press-fit buckle hole.

[0007] The press-fitting tooling includes a base plate and a floating plate. The floating plate is arranged above the base plate and is floatingly connected to the base plate through the floating assembly. The press-fitting buckle hole is arranged on the floating plate. The support column is arranged on the base plate. Handles are arranged at both ends of the base plate in the width direction. Positioning rods are arranged at the four corners of the base plate. The floating plate is arranged between the positioning rods arranged along the length direction of the base plate, and the positioning rods correspond to the positions of the guide sleeves, so that when the press-fitting tooling is connected to the vibration tooling, the positioning rod passes through the guide sleeve.

[0008] Baffles are provided at both ends of the floating plate in the long direction, and the distance between the two baffles is greater than the width of the vibration tooling.

[0009] The floating assembly includes guide columns and springs. There are four guide columns. Guide holes are set at the four corners of the floating plate. The guide columns are correspondingly set on the bottom plate below the guide holes. The guide columns pass through the corresponding guide holes and move up and down relative to the guide holes. There are multiple springs. One end of the spring is fixed in the groove hole above the bottom plate, and the other end is abutted against the lower end of the floating plate.

[0010] The above technical solution provides a mechanism for quick press-fitting of a whole sponge pad and batch buckles, and its beneficial effects are:

[0011] The whole sponge pad and batches of clips can be quickly pressed and installed, which improves the product qualification rate and production efficiency, while reducing the labor intensity of manual labor, avoiding hand injuries of operators and causing no damage to tooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the mechanism for quick press-fitting of a whole sponge pad and batch buckles of the utility model;

[0013] Figure 2This is a schematic diagram of the structure of the vibration tooling of the utility model;

[0014] Figure 3 It is a structural schematic diagram of the press-fitting tooling of the utility model;

[0015] Figure 4 It is a schematic diagram of the connection structure between the vibration tooling and the press-fitting tooling when the buckle is moved from the vibration tooling to the press-fitting tooling in the utility model;

[0016] Figure 5 The utility model is a schematic diagram of the connection structure of the vibration tool and the pressing tool when the sponge pad and the buckle are pressed.

[0017] In the figure, 1, vibration tooling; 2, press-fitting tooling; 3, buckle; 4, sponge pad; 11, vibration plate; 12, pressure plate; 13, guide sleeve; 14, vibration buckle hole; 14a, vibration plate buckle hole; 14b, pressure plate buckle hole; 21, bottom plate; 21a, support column; 21b, handle; 21c, positioning rod; 22, floating plate; 22a, press-fit buckle hole; 22b, baffle; 23, floating assembly; 23a, guide column; 23b, spring. DETAILED DESCRIPTION

[0018] The utility model is described in detail below in conjunction with the accompanying drawings.

[0019] like Figure 1 As shown, a mechanism for quickly pressing a whole sponge pad and a batch of clips, comprising a vibrating tool 1 and a pressing tool 2, wherein the vibrating tool 1 is detachably connected to the pressing tool 2, wherein a plurality of vibrating clip holes 14 are arranged on the vibrating tool 1, wherein the lower end of the clip 3 passes through the vibrating clip hole 14, and the top of the clip 3 is clamped on the upper end of the vibrating clip hole 14, and a plurality of pressing clip holes 22a are correspondingly arranged on the pressing tool 2, so that when the vibrating tool 1 is connected to the pressing tool 2, the axis of the vibrating clip hole 14 and the corresponding pressing hole 14 are aligned with each other. The axes of the press-fit buckle holes 22a coincide with each other, and the diameter of the press-fit buckle holes 22a is larger than the diameter of the largest part of the buckle 3. A plurality of support columns 21a are arranged on the press-fitting tool 2, and the support columns 21a are arranged correspondingly at the lower ends of the press-fit buckle holes 22a. A floating component 23 is also arranged on the press-fitting tool 2, and the floating component 23 enables the support columns 21a to float up and down relative to the press-fit buckle holes 22a. When the support columns 21a move upward, the buckle 3 placed in the press-fit buckle holes 22a is pushed upward.

[0020] like Figure 2As shown, the vibration tooling 1 includes a vibration plate 11, a pressing plate 12, and a guide sleeve 13. The vibration plate 11 is fixed on the pressing plate 12. The four corners of the vibration plate 11 and the pressing plate 12 are provided with through holes. The guide sleeve 13 enters the through holes from the lower end of the vibration plate 11 and passes through the upper end of the pressing plate 12. The guide sleeve 13 is fixedly connected to the bottom of the vibration plate 11. The vibration buckle hole 14 includes a vibration plate buckle hole 14a and a pressing plate buckle hole 14b. The snap hole 14a is arranged on the vibration plate 11, and the pressure plate snap hole 14b is correspondingly arranged on the pressure plate 12, the axis of the vibration plate snap hole 14a coincides with the axis of the corresponding pressure plate snap hole 14b, and the diameter of the vibration plate snap hole 14a is smaller than the diameter of the pressure plate snap hole 14b, the diameter of the vibration plate snap hole 14a is smaller than the diameter of the largest part of the snap 3, and the diameter of the pressure plate snap hole 14b is equal to the diameter of the press-fit snap hole 22a.

[0021] like Figure 3 As shown, the press-fitting tool 2 includes a base plate 21 and a floating plate 22. The floating plate 22 is arranged above the base plate 21 and is floatingly connected to the base plate 21 through the floating component 23. The press-fitting buckle hole 22a is arranged on the floating plate 22. The support column 21a is arranged on the base plate 21. Handles 21b are arranged at both ends of the base plate 21 in the width direction. Positioning rods 21c are arranged at the four corners of the base plate 21. The floating plate 22 is arranged between the positioning rods 21c arranged along the length direction of the base plate 21, and the positioning rods 21c correspond to the positions of the guide sleeves 13, so that when the press-fitting tool 2 is connected to the vibration tool 1, the positioning rod 21c passes through the guide sleeve 13.

[0022] Baffles 22 b are provided at both ends of the floating plate 22 in the long direction, and the distance between the two baffles 22 b is greater than the width of the vibration tooling 1 .

[0023] The floating assembly 23 includes a guide column 23a and a spring 23b. There are four guide columns 23a. The four corners of the floating plate 22 are provided with guide holes. The guide columns 23a are correspondingly arranged on the bottom plate 21 below the guide holes. The guide columns 23a pass through the corresponding guide holes and move up and down relative to the guide holes. There are multiple springs 23b. One end of the spring 23b is fixed in the groove hole above the bottom plate 21, and the other end is connected to the lower end of the floating plate 22. When the floating plate 22 is not subjected to force, the spring 23b is in a natural state, and there is a gap between the floating plate 22 and the baffle plate 21. At this time, the support column 21a is at the lower end of the press-fit buckle hole 22a. When the floating plate 22 is subjected to force, the spring 23b is compressed and the floating plate 22 moves downward. When there is no gap between the floating plate 22 and the bottom plate 21, the spring 23b is completely pressed into the groove hole. At this time, the support column 21a passes through the press-fit buckle hole 22a and pushes the buckle 3 placed in the press-fit buckle hole 22a upward.

[0024] When in use, first place the vibration tool 1 on the vibration table, scatter a number of buckles 3 on the vibration tool 1, wait for the buckles 3 to vibrate evenly and fall into the corresponding vibration buckle holes 11 on the vibration plate 11, then remove the vibration tool 1 from the vibration table. Figure 4 As shown, the press-fitting tool 2 is flipped 180 degrees, the positioning rod 21c on the press-fitting tool 2 is inserted into the guide sleeve 13 corresponding to the vibration tool 1, and the vibration tool 1 and the press-fitting tool 2 are pressed together so that the vibration plate 11 of the vibration tool 1 and the floating plate 22 of the press-fitting tool 2 are in complete contact with each other without any gap. The pressed vibration tool 1 and the press-fitting tool 2 are then flipped 180 degrees as a whole, and the vibration tool 1 on the upper side is removed. At this time, all the buckles 3 fall into the corresponding press-fit buckle holes 22a on the floating plate 23 of the press-fitting tool 2.

[0025] The holes on the sponge pad 4 are passed through the buckles 3 and placed on the floating plate 23 of the press-fitting tool 2, so that the buckles 3 correspond to the holes on the sponge pad 4 one by one. Figure 5 As shown, the vibration tooling 1 is placed on the pressing tooling 2, and the two sets of tools are put into the press together for pressing. The vibration tooling 1 moves downward, and at the same time, the floating plate 23 of the pressing tooling 2 moves downward along the guide column 23a, and the spring 23b is also compressed. At this time, the support column 21a lifts the buckle 3, and the buckle 3 enters the pressing plate buckle hole 14b from the pressing buckle hole 22a. At this time, the tip of the buckle 3 enters the vibration plate buckle hole 14a, and the largest part of the buckle 3 brings up the part of the sponge pad 4 that needs to be pressed, and is stuck on the top of the pressing plate buckle hole 14b, and the sponge pad 4 is pressed onto the buckle 3, and the remaining part of the sponge pad 4 is left as waste between the vibration tooling 1 and the pressing tooling 2.

[0026] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the utility model. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the utility model and fall within the protection scope of the utility model.

[0027] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0028] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

Claims

1. A mechanism for quickly pressing a whole sponge pad and a batch of clips, comprising a vibration tool (1) and a pressing tool (2), characterized in that: The vibration tooling (1) is detachably connected to the press tooling (2); a plurality of vibration buckle holes (14) are provided on the vibration tooling (1); the lower end of the buckle (3) passes through the vibration buckle hole (14); the top of the buckle (3) is clamped on the upper end of the vibration buckle hole (14); and a plurality of press buckle holes (22a) are correspondingly provided on the press tooling (2), so that when the vibration tooling (1) is connected to the press tooling (2), the axis of the vibration buckle hole (14) and its corresponding press buckle hole (22a) are aligned with each other. The axes of the press-fit buckle holes (22a) coincide with each other, the diameter of the press-fit buckle holes (22a) is larger than the diameter of the largest part of the buckle (3), a plurality of support columns (21a) are arranged on the press-fit tool (2), the support columns (21a) are arranged correspondingly at the lower ends of the press-fit buckle holes (22a), and a floating component (23) is also arranged on the press-fit tool (2), and the floating component (23) enables the support columns (21a) to float up and down relative to the press-fit buckle holes (22a).

2. The mechanism for quick press-fitting of a whole sponge pad and batch buckles according to claim 1, characterized in that: The vibration tooling (1) comprises a vibration plate (11), a pressure plate (12), and a guide sleeve (13); the vibration plate (11) is fixed on the pressure plate (12); through holes are provided at four corners of the vibration plate (11) and the pressure plate (12); the guide sleeve (13) enters the through holes from the lower end of the vibration plate (11) and passes through the upper end of the pressure plate (12); the guide sleeve (13) is fixedly connected to the bottom of the vibration plate (11); the vibration buckle hole (14) comprises a vibration plate buckle hole (14a) and a pressure plate buckle hole (14b); The vibration plate snap hole (14a) is arranged on the vibration plate (11), and the pressure plate snap hole (14b) is correspondingly arranged on the pressure plate (12); the axis of the vibration plate snap hole (14a) coincides with the axis of its corresponding pressure plate snap hole (14b); the diameter of the vibration plate snap hole (14a) is smaller than the diameter of the pressure plate snap hole (14b); the diameter of the vibration plate snap hole (14a) is smaller than the diameter of the largest part of the snap (3); and the diameter of the pressure plate snap hole (14b) is equal to the diameter of the press-fit snap hole (22a).

3. The mechanism for quick press-fitting of a whole sponge pad and batch buckles according to claim 2, characterized in that: The press-fitting tool (2) comprises a base plate (21) and a floating plate (22); the floating plate (22) is arranged above the base plate (21) and is floatingly connected to the base plate (21) through the floating assembly (23); the press-fitting buckle hole (22a) is arranged on the floating plate (22); the support column (21a) is arranged on the base plate (21); handles (21b) are arranged at both ends of the base plate (21) in a width direction; positioning rods (21c) are arranged at four corners of the base plate (21); the floating plate (22) is arranged between the positioning rods (21c) arranged along the length direction of the base plate (21); and the positioning rods (21c) correspond to the positions of the guide sleeve (13), so that when the press-fitting tool (2) is connected to the vibration tool (1), the positioning rod (21c) passes through the guide sleeve (13).

4. The mechanism for quick press-fitting of a whole sponge pad and batch buckles according to claim 3 is characterized in that: Baffles (22b) are provided at both ends of the floating plate (22) in the long direction, and the distance between the two baffles (22b) is greater than the width of the vibration tooling (1).

5. The mechanism for quick press-fitting of a whole sponge pad and batch buckles according to claim 3, characterized in that: The floating assembly (23) comprises a guide column (23a) and a spring (23b). There are four guide columns (23a). The four corners of the floating plate (22) are provided with guide holes. The guide columns (23a) are correspondingly arranged on the bottom plate (21) below the guide holes. The guide columns (23a) pass through the corresponding guide holes and move up and down relative to the guide holes. There are multiple springs (23b). One end of the spring (23b) is fixed in a groove hole above the bottom plate (21), and the other end is in contact with the lower end of the floating plate (22).

Images