Turnover device for production and processing of nursing mattresses
By designing the supporting structure and conveying mechanism, the mattress is flipped and transmitted by clamping cylinders, the problem of excessive volume of the flip device in the prior art is solved, and a smaller device volume and efficient mattress flip is achieved.
Patent Information
- Application Number
- CN202420843074.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing nursing mattress flip device needs to clamp the entire mattress, which leads to the large size and the floor area, which is also very large, making it impossible to effectively save space.
A flip device including a support structure, a conveying mechanism and a clamping assembly is designed. Through the cooperation of the first conveying mechanism and the second conveying mechanism, the flip and transmission of the mattress is achieved by using the support assembly and the clamping cylinder, thereby avoiding the need for a large number of flip space.
It realizes a smaller device volume and footprint, and can efficiently complete the mattress flip work, solving the problem of large space occupancy in the prior art.
Smart Images

Figure CN222248944U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of nursing mattress production, and particularly relates to a turning device for production and processing of nursing mattresses. Background Art
[0002] The nursing mattress is a mattress with a high-quality non-woven surface, which is wear-resistant, soft, comfortable, absorbent and breathable. It is mainly used for long-term bedridden patients, incontinent people, postpartum women, bed-wetting children, etc.
[0003] Nursing mattresses need to be turned over and cleaned during the production process. The existing mattress turning device consists of a circular guide rail and a rotating mechanism. The rotating mechanism is slidably set in the circular guide rail, and the rotating mechanism itself has a clamping and rotating function. Since such a device clamps the entire mattress, sufficient turning space needs to be reserved for smooth turning of the upper and lower ends. This makes the turning device too large and requires a very large floor space. Utility Model Content
[0004] The utility model provides a turning device for producing and processing a nursing mattress, which solves the problems in the prior art.
[0005] The technical solution of the utility model is achieved in this way:
[0006] A turning device for producing and processing a nursing mattress comprises a supporting structure, wherein two opposite ends of the supporting structure are movably connected to a first conveying mechanism and a second conveying mechanism, a supporting assembly is further arranged between the first conveying mechanism and the second conveying mechanism, and a clamping assembly is further arranged in the middle of the second conveying mechanism;
[0007] The ends of the first conveying mechanism and the second conveying mechanism are respectively provided with power devices. When the mattress is turned over, the power device connected to the first conveying mechanism rotates it downward, so that the mattress moves to the supporting assembly, and then the power device arranged on the second conveying mechanism rotates it downward, and the mattress is rotated toward the second conveying mechanism by relying on the supporting assembly so that it is against the second conveying mechanism that is rotating downward, and finally the mattress is clamped by the clamping assembly, and the second conveying mechanism is reset and the mattress is transported.
[0008] Furthermore, the support structure includes a bracket, and a first support frame and a second support frame connected to the upper end of the bracket, and one end of the first conveying mechanism and the second conveying mechanism are movably mounted on the upper ends of the first support frame and the second support frame respectively.
[0009] Furthermore, the power device is a second cylinder and a first cylinder which are movably connected to the other ends of the first conveying mechanism and the second conveying mechanism respectively.
[0010] Furthermore, the support assembly includes a connecting piece fixedly mounted on the bracket, one end of the connecting piece is movably connected to a support plate, and a driving cylinder is arranged on the back of the support plate for driving the support plate to move left and right along a connection point at one end of the connecting piece to help the mattress deviate toward the second conveying mechanism.
[0011] Furthermore, the support plate is integrally formed with extension plates at both ends, and a connecting seat is installed on the back of the extension plate for active connection of the output shaft of the driving cylinder.
[0012] Furthermore, a plurality of groups of rollers are arranged at the upper end of the connecting member to facilitate the movement of the mattress along the direction of the rollers.
[0013] Furthermore, when the mattress is transferred to the support plate by the first conveying mechanism, an angle is formed between the mattress and the axis of the slide rail, and the angle is equal to 90 degrees.
[0014] Furthermore, the clamping assembly is a clamping cylinder.
[0015] Furthermore, the clamping cylinder includes a cylinder body fixedly mounted on a side wall of the second conveying mechanism, and a clamping rod for clamping the mattress.
[0016] Furthermore, the mattress can be clamped when the clamping rod is parallel to the conveyor belt of the second conveying mechanism.
[0017] After adopting the above technical solution, the beneficial effects of the utility model are:
[0018] 1. In the utility model, a first conveying mechanism and a second conveying mechanism are provided, and the mattress can be turned over by the cooperation of the two conveying mechanisms. A supporting assembly is also provided between the first conveying mechanism and the second conveying mechanism, which supports the mattress and helps the mattress to move during the turning process. The device does not need to leave enough turning space above and below, so it is smaller in size than the turning device in the prior art and requires less floor space. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 This is a schematic diagram of the overall structure of a turning device for producing and processing a nursing mattress according to the utility model;
[0021] Figure 2 for Figure 1A schematic diagram of the local enlarged structure at point A in the middle;
[0022] Figure 3 This is a schematic diagram of the front view structure of a turning device for producing and processing nursing mattresses according to the utility model;
[0023] Figure 4 It is a schematic diagram of the overall structure of the support component.
[0024] In the picture
[0025] 10. Bracket; 20. First conveying mechanism; 30. Second conveying mechanism; 40. Clamping cylinder; 401. Cylinder body; 402. Clamping rod; 50. Support assembly; 501. Connector; 502. Slide roller; 503. Support plate; 504. Extension plate; 505. Rotating seat; 506. Driving cylinder; 60. First cylinder; 70. Second cylinder; 80. First support frame; 90. Second support frame. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Embodiment: A turning device for producing and processing a nursing mattress comprises a bracket 10, a first conveying mechanism 20 and a second conveying mechanism 30 arranged at the upper end of the bracket 10, the mattress is conveyed by the first conveying mechanism 20 along the direction of its conveyor belt, and after turning over, it is received by the second conveying mechanism 30 to complete the turning;
[0028] like Figure 1 As shown, a first support frame 80 and a second support frame 90 are fixedly arranged at the upper end of the bracket 10 corresponding to the first conveying mechanism 20 and the second conveying mechanism 30, for supporting one end of the first conveying mechanism 20 and the second conveying mechanism 30, and a first cylinder 60 and a second cylinder 70 are also installed along the bracket 10 for supporting the other end of the second conveying mechanism 30 and the first conveying mechanism 20. Figure 1 It can be seen that the head ends of the first cylinder 60 and the second cylinder 70 are movably connected to the second conveying mechanism 30 and the first conveying mechanism 20 respectively, and the tail ends are movably arranged on the bracket 10, so that the first conveying mechanism 20 and the second conveying mechanism 30 can be rotated along the connection point of the first support frame 80 and the second support frame 90 through the first cylinder 60 and the second cylinder 70;
[0029] Therefore, the mattress is first placed on the first conveying mechanism 20, and the power device connected to the first conveying mechanism 20 is started to convey the mattress forward until the mattress is at the same position as the end of the first conveying mechanism 20, and then the second cylinder 70 is started to make the first conveying mechanism 20 rotate downward along the connection point with the first support frame 80, and the mattress will not slide downward due to the friction resistance with the conveyor belt on the first conveying mechanism 20;
[0030] At this time, if Figure 1 and 3 As shown, a support assembly 50 is further provided between the first conveying mechanism 20 and the second conveying mechanism 30. When the mattress rotates to be parallel to the support assembly 50, the first conveying mechanism 20 is continued to be started to convey the mattress downward, and the support assembly 50 supports the lower part of the mattress;
[0031] like Figure 3-4 As shown, the support assembly 50 includes a connecting member 501 fixedly installed in the middle of the bracket 10, and one end of the connecting member 501 is movably connected to a support plate 503. When the support plate 503 supports the mattress, the support plate 503 should be perpendicular or approximately perpendicular to the connecting member 501. Because a sliding roller 502 is also arranged on the connecting member 501, if the mattress is tilted at an angle that is too large, it is easy to slide along the sliding roller 502. Therefore, an extension plate 504 is integrally formed at the front and rear ends of the support plate 503, and a driving cylinder 506 is correspondingly provided with the extension plate 504, and a rotating seat 505 is provided on the back of the extension plate 504. The head and tail ends of the driving cylinder 506 are movably connected to the rotating seat 505 and the bracket 10 respectively. By starting the driving cylinder 506, the support plate 503 is moved along the connection point with the connecting member 501 to change the angle of the support plate 503.
[0032] When the first conveying mechanism 20 conveys the mattress to the support plate 503, the angle between the first conveying mechanism 20 and the connecting member 501 can be adjusted to be approximately vertical to ensure that the mattress does not slide;
[0033] Then, the second conveying mechanism 30 is also rotated downward by the first cylinder 60. At this time, the mattress is moved toward the conveying belt surface of the second conveying mechanism 30 by the support plate 503. The mattress falls to the conveying belt surface of the second conveying mechanism 30. At this time, the belt surface will connect with the mattress. Figure 1-2 As shown, a clamping cylinder 40 is also fixedly installed before and after the second conveying mechanism 30. Figure 3 The clamping cylinder 40 shown includes a cylinder body 401 and a clamping rod 402, and the mattress is clamped on the conveyor belt surface by the clamping rod 402;
[0034] Finally, the first cylinder 60 drives the second conveying mechanism 30 to return to its original state, the clamping cylinder 40 is opened, and the motor connected to the second conveying mechanism 30 is started to convey the mattress out, thus completing the mattress flipping and conveying work.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A turning device for the production and processing of nursing mattresses, characterized in that: It comprises a support structure, wherein the first conveying mechanism and the second conveying mechanism are movably connected at opposite ends of the support structure, a support component is further arranged between the first conveying mechanism and the second conveying mechanism, and a clamping component is further arranged at the middle position of the second conveying mechanism; The ends of the first conveying mechanism and the second conveying mechanism are respectively provided with power devices. When the mattress is turned over, the power device connected to the first conveying mechanism rotates it downward, so that the mattress moves to the supporting assembly, and then the power device arranged on the second conveying mechanism rotates it downward, and the mattress is rotated toward the second conveying mechanism by relying on the supporting assembly so that it is against the second conveying mechanism that is rotating downward, and finally the mattress is clamped by the clamping assembly, and the second conveying mechanism is reset and the mattress is transported.
2. The turning device for producing and processing a nursing mattress according to claim 1 is characterized in that: The support structure includes a bracket, and a first support frame and a second support frame connected to the upper end of the bracket, and one end of the first conveying mechanism and the second conveying mechanism are movably mounted on the upper ends of the first support frame and the second support frame respectively.
3. The turning device for producing and processing a nursing mattress according to claim 2 is characterized in that: The power device is a second cylinder and a first cylinder which are movably connected to the other ends of the first conveying mechanism and the second conveying mechanism respectively.
4. The turning device for producing and processing a nursing mattress according to claim 1, characterized in that: The support assembly includes a connecting piece fixedly arranged on a bracket, one end of which is movably connected to a support plate, and a driving cylinder is arranged on the back of the support plate for driving the support plate to move left and right along a connection point at one end of the connecting piece to help the mattress deviate toward the second conveying mechanism.
5. The turning device for producing and processing a nursing mattress according to claim 4, characterized in that: The support plate is also integrally formed with extension plates at both ends, and a connecting seat is installed on the back of the extension plate for active connection of the output shaft of the driving cylinder.
6. The turning device for producing and processing a nursing mattress according to claim 4, characterized in that: A plurality of groups of sliding rollers are arranged at the upper end of the connecting piece to facilitate the movement of the mattress along the direction of the sliding rollers.
7. The turning device for producing and processing a nursing mattress according to claim 6, characterized in that: When the mattress is transferred to the support plate by the first conveying mechanism, an angle is formed between the mattress and the axis of the slide rail, and the angle is equal to 90 degrees.
8. The turning device for producing and processing a nursing mattress according to claim 1, characterized in that: The clamping assembly is a clamping cylinder.
9. The turning device for producing and processing a nursing mattress according to claim 8, characterized in that: The clamping cylinder comprises a cylinder body fixedly mounted on the side wall of the second conveying mechanism, and a clamping rod for clamping the mattress.
10. The turning device for producing and processing a nursing mattress according to claim 9, characterized in that: The mattress can be clamped when the clamping rod is parallel to the conveyor belt of the second conveying mechanism.
