Yarn arranging device

By using liquid spray heads in the yarn wire handler to cool down and eliminate static electricity, and optimizing the twisting process in combination with servo motors and gear systems, the yarn temperature increase and static electricity problems are solved, and the stability and production quality of the yarn are improved.

CN222249530UActive Publication Date: 2024-12-27JIANGSU HAIBO FIBER TECH CO LTD
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Patent Information

Application Number
CN202420789755.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-27
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing yarn wire handlers cause the yarn temperature to rise during twisting, shorten their service life, and generate static electricity to cause the yarn to absorb dust and impurities, affecting the cleanliness and appearance of artificial turf.

Method used

A yarn wire handler was designed, using a liquid spray head to spray liquid to cool down and eliminate static electricity, optimize the yarn twisting process through servo motor and gear system, reduce friction, and improve yarn transport through spherical seats and ball structures Fluency.

Benefits of technology

It effectively reduces the yarn temperature, prevents static electricity, extends the service life of the yarn, and improves the production quality and cleanliness of yarns for artificial turf.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of production of yarns for artificial turfs, and particularly relates to a yarn arranging device which comprises a base, a fixing disc, a fixing ring and a yarn collecting barrel are fixedly arranged at the top end of the base through fixing frames respectively, and a rotary disc is rotatably arranged on the circumferential face of the inner wall of the fixing ring through a bearing. A plurality of sets of threading through holes are formed in the rotating disc and the fixed disc in an annular array mode, a hollow ring is fixedly arranged at the end, close to the rotating disc, of the line concentration barrel, and a plurality of sets of spraying heads are arranged on the inner diameter circumferential face of the hollow ring in an annular array penetrating mode. A water storage tank is fixedly arranged on one side of the top end of the base, a water pump is fixedly arranged on one side of the top end of the base through a fixing frame, a water outlet of the water pump is fixedly connected with the hollow ring through a water conveying pipe in a penetrating mode, and through cooperation of the water storage tank, the water pump, the hollow ring and a spraying head, liquid is sprayed on twisted yarn; and the production of static electricity is effectively prevented while the cooling is performed, so that the production quality is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of yarn production for artificial turf, in particular to a yarn organizer. Background Art

[0002] Artificial turf is a synthetic material that imitates natural turf. It consists of three layers: a grass fiber layer, an adhesive layer and a base fabric layer. It is widely used in sports venues and leisure places. It has the advantages of wear resistance, easy cleaning and environmental protection. The grass fiber layer is made of synthetic fibers such as polypropylene or polyethylene, and a cable manager is needed to twist it for subsequent weaving.

[0003] The existing yarn organizer is mainly composed of the following parts: a rotating drum, a clamp, a winding frame, etc. The working principle is to transfer the original single yarn to the rotating drum through the winding frame to form the initial yarn. The yarn is fixed on the rotating drum through the clamp and rotates with the rotation of the drum, thereby twisting and forming.

[0004] The yarn organizer in the current prior art has the following disadvantages: the friction of the grass fiber raw materials during twisting generates heat, which causes the temperature of the yarn to rise. The high temperature may change the structure of the yarn, thereby affecting its performance and stability, accelerating the aging process of the yarn, and reducing its service life. At the same time, static electricity is generated, causing the yarn to absorb dust and impurities, affecting the cleanliness and appearance of the artificial turf. Therefore, a yarn organizer is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the shortcomings of existing yarn organizers, a yarn organizer is proposed to solve the problem that the friction of grass silk fiber raw materials during twisting will generate heat, causing the yarn temperature to rise. High temperature may change the structure of the yarn, thereby affecting its performance and stability, accelerating the aging process of the yarn, and reducing its service life. At the same time, static electricity will be generated, causing the yarn to absorb dust and impurities, affecting the cleanliness and appearance of the artificial turf.

[0006] The technical solution adopted by the utility model to solve its technical problems is: a yarn wire organizer described in the utility model comprises a base, the top of the base is respectively fixedly provided with a fixed disk, a fixed ring, and a wire collection drum through a fixed frame, a rotating disk is rotatably provided on the inner wall circumference of the fixed ring through a bearing, and the rotating disk and the fixed disk are both provided with a plurality of threading holes in an annular array, and the number of threading holes on the two is the same, a hollow ring is fixedly provided at one end of the wire collection drum close to the rotating disk, and a plurality of spray heads are provided in an annular array on the inner diameter circumference of the hollow ring;

[0007] A water storage tank is fixedly arranged on one side of the top of the base, and a water pump is fixedly arranged on one side of the top of the base through a fixing frame. The water suction port of the water pump is fixedly connected with the water storage tank through a water suction pipe, and the water outlet of the water pump is fixedly connected with the hollow ring through a water delivery pipe. Through the cooperation of the water storage tank, the water pump, the hollow ring and the spray head, liquid is sprayed on the twisting yarn to cool it down while effectively preventing the generation of static electricity, thereby improving the production quality.

[0008] Preferably, the threading holes opened on the rotating disk and the fixed disk are both provided with an array of spherical seats fixedly arranged in a circular array, and the spherical seats are provided with rolling balls rotatably arranged on one side facing the central axis of the threading holes, and the cooperation between the spherical seats and the rolling balls makes the yarn smoother during transportation and reduces its friction.

[0009] Preferably, a gear ring is fixedly provided on the circumferential surface of the turntable, a servo motor is fixedly provided on one side of the top end of the base through a fixing frame, a rotating shaft is fixedly provided on the output end of the servo motor through a coupling, a gear is fixedly provided on one end of the rotating shaft, and the teeth of the gear are meshed with the teeth of the gear ring. Through the cooperation of the servo motor, the gear and the gear ring, the turntable drives the yarn to rotate to complete the twisting process.

[0010] Preferably, the central axes of the fixed disk, the wire collection drum and the rotating disk are consistent, and the production quality of the yarn twisting is guaranteed through the cooperation of the above-mentioned settings.

[0011] Preferably, both ends of the wire collection drum are arranged in a funnel shape, and the cooperation of the wire collection drum makes the yarn conveying process smoother.

[0012] Preferably, a rubber pad is fixedly provided at the bottom end of the base, and the stability of the base is ensured by the cooperation of the rubber pad.

[0013] Beneficial effects of the utility model:

[0014] The utility model provides a yarn wire organizer. In order to prevent the grass fiber raw materials from generating heat due to friction during twisting, which causes the temperature of the yarn to rise and reduces its service life, and at the same time prevents the generation of static electricity which causes the yarn to absorb dust and impurities and affect the cleanliness and appearance of the artificial turf, before production and processing, the staff needs to add water to the water storage tank, then start the water pump, and transport the liquid to the hollow ring through the water suction pipe and the water delivery pipe, and then spray it out through an array of spray heads to evenly spray the surfaces of multiple strands of yarn. While cooling the yarn, it can eliminate the static electricity generated by the friction of the yarn, thereby improving the production quality of the yarn for artificial turf. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0016] Figure 1 It is a top-down stereogram of the whole;

[0017] Figure 2 It is a stereoscopic picture of the whole from above;

[0018] Figure 3 is a cross-sectional view of the hub;

[0019] Figure 4 It is a three-dimensional enlarged view of the structure inside the threading hole;

[0020] Legend:

[0021] 1. Base; 2. Fixed plate; 3. Fixed ring; 4. Wire collection barrel; 5. Turntable; 6. Threading hole; 7. Hollow ring; 8. Spray head; 9. Water storage tank; 10. Water pump; 11. Suction pipe; 12. Water delivery pipe; 13. Spherical seat; 14. Rolling ball; 15. Gear ring; 16. Servo motor; 17. Rotating shaft; 18. Gear; 19. Rubber pad. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Specific examples are given below.

[0024] See also Figure 1-Figure 4The utility model discloses a yarn cable organizer, comprising a base 1, a fixed disk 2, a fixed ring 3 and a wire collection drum 4 are fixedly arranged on the top of the base 1 through a fixed frame, a turntable 5 is rotatably arranged on the inner wall circumferential surface of the fixed ring 3 through a bearing, and the turntable 5 and the fixed disk 2 are both provided with a plurality of threading holes 6 in an annular array, and the number of threading holes 6 on the two is the same, a hollow ring 7 is fixedly arranged on one end of the wire collection drum 4 close to the turntable 5, and a plurality of spray heads 8 are arranged in an annular array on the inner diameter circumferential surface of the hollow ring 7; a water storage tank 9 is fixedly arranged on one side of the top of the base 1, a water pump 10 is fixedly arranged on one side of the top of the base 1 through a fixed frame, the water suction port position of the water pump 10 is fixedly connected with the water storage tank 9 through a water suction pipe 11, and the water outlet position of the water pump 10 is fixedly connected with the hollow ring 7 through a water supply pipe 12;

[0025] An array of spherical seats 13 are fixedly arranged in an annular array in the threading holes 6 opened on the turntable 5 and the fixed disk 2, and a rolling ball 14 is rotatably arranged on the side of the spherical seat 13 facing the central axis of the threading hole 6, and a gear ring 15 is fixedly arranged on the circumferential surface of the turntable 5, and a servo motor 16 is fixedly arranged on the top side of the base 1 through a fixed frame, and a rotating shaft 17 is fixedly arranged on the output end of the servo motor 16 through a coupling, and a gear 18 is fixedly arranged at one end of the rotating shaft 17, and the teeth of the gear 18 are meshed with the teeth of the gear ring 15. The central axes of the fixed disk 2, the wire collection drum 4 and the turntable 5 are consistent, and the two ends of the wire collection drum 4 are funnel-shaped, and a rubber pad 19 is fixedly arranged at the bottom end of the base 1. During operation, in order to prevent the grass silk fiber raw material from generating heat due to friction during twisting, which causes the temperature of the yarn to increase and reduces its service life, and at the same time prevent the generation of static electricity that causes the yarn to absorb dust and impurities and affect the cleanliness and appearance of the artificial turf, the staff first Multiple strands of yarn are sequentially drawn out from the periphery of the external yarn storage device, and sequentially pass through the threading through hole 6 on the fixed disk 2 and the threading through hole 6 on the rotating disk 5, and then the multiple strands of yarn are integrated into one strand, and passed through the wire collection drum 4, and finally the front end of the integrated strand of yarn is fixed on the external receiving wire roller; when arranging the wires, the motor on the external receiving wire roller is started to rotate the external receiving wire roller to collect the yarns, and the yarns can be drawn out from the external yarn storage device, and at the same time, the servo motor 16 is started, and the shaft 17 drives the gear 18 to rotate, The gear 18 drives the turntable 5 to rotate so that the moving yarn rotates, twisting multiple strands of yarn into one strand, completing the twisting and line-arranging work of the yarn. At the same time, before production and processing, the staff needs to add water to the water storage tank 9, and then start the water pump 10 to transport the liquid to the hollow ring 7 through the suction pipe 11 and the water delivery pipe 12, and then spray it out from the array spray head 8 to evenly spray the surface of the multiple strands of yarn. While cooling the yarn, it can eliminate the static electricity generated by the friction of the yarn, thereby improving the production quality of the yarn for artificial turf.

[0026] Working principle: In order to prevent the grass fiber raw materials from generating heat due to friction during twisting, which causes the temperature of the yarn to rise and reduces its service life, and at the same time prevent the generation of static electricity that causes the yarn to absorb dust and impurities, affecting the cleanliness and appearance of the artificial turf, the staff first draws out multiple strands of yarn from the periphery of the external yarn storage device in turn, passes through the threading through hole 6 on the fixed disk 2 and the threading through hole 6 on the rotating disk 5 in turn, and then integrates the multiple strands of yarn into one strand, passes it through the wire collection drum 4, and finally fixes the front end of the integrated strand of yarn on the external receiving wire roller; when arranging the wire, start the motor on the external receiving wire roller to rotate the external receiving wire roller to collect the yarn. , the yarn can be drawn out from the external yarn storage device, and the servo motor 16 is started at the same time. The shaft 17 drives the gear 18 to rotate, and the gear 18 drives the turntable 5 to rotate to rotate the moving yarn, twisting multiple strands of yarn into one strand, and completing the twisting and wiring of the yarn. At the same time, before production and processing, the staff needs to add water to the water storage tank 9, and then start the water pump 10 to transport the liquid to the hollow ring 7 through the water suction pipe 11 and the water delivery pipe 12, and then spray it out from the array spray head 8, and spray it evenly on the surface of the multiple strands of yarn. While cooling the yarn, it can eliminate the static electricity generated by the friction of the yarn, thereby improving the production quality of the yarn for artificial turf.

[0027] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A yarn organizer, characterized in that: The invention comprises a base (1), wherein a fixed disk (2), a fixed ring (3), and a wire collection barrel (4) are fixedly arranged on the top of the base (1) through a fixed frame, a rotating disk (5) is rotatably arranged on the inner wall circumference of the fixed ring (3) through a bearing, and the rotating disk (5) and the fixed disk (2) are both provided with a plurality of wire threading holes (6) in an annular array, and the number of the wire threading holes (6) on the two is the same, and a hollow ring (7) is fixedly arranged on one end of the wire collection barrel (4) close to the rotating disk (5), and a plurality of spray heads (8) are arranged in an annular array on the inner diameter circumference of the hollow ring (7); A water storage tank (9) is fixedly arranged on one side of the top of the base (1), and a water pump (10) is fixedly arranged on one side of the top of the base (1) via a fixing frame. The water suction port of the water pump (10) is fixedly connected to the water storage tank (9) via a water suction pipe (11), and the water outlet of the water pump (10) is fixedly connected to the hollow ring (7) via a water delivery pipe (12).

2. A yarn organizer according to claim 1, characterized in that: A plurality of spherical seats (13) are fixedly arranged in a circular array in the threading holes (6) provided on the rotating disk (5) and the fixed disk (2), and a rolling ball (14) is rotatably arranged on the side of the spherical seat (13) facing the central axis of the threading hole (6).

3. A yarn organizer according to claim 1, characterized in that: A gear ring (15) is fixedly arranged on the circumferential surface of the turntable (5); a servo motor (16) is fixedly arranged on one side of the top end of the base (1) via a fixing frame; a rotating shaft (17) is fixedly arranged on the output end of the servo motor (16) via a coupling; a gear (18) is fixedly arranged on one end of the rotating shaft (17); the teeth of the gear (18) are meshed with the teeth of the gear ring (15).

4. A yarn organizer according to claim 1, characterized in that: The central axes of the fixed disk (2), the wire collection drum (4) and the rotating disk (5) are consistent.

5. A yarn organizer according to claim 1, characterized in that: Both ends of the wire collection barrel (4) are arranged in a funnel shape.

6. A yarn organizer according to claim 1, characterized in that: A rubber pad (19) is fixedly arranged at the bottom end of the base (1).

Citation Information

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