Automatic winding device for flax textile production
By designing automatic winding devices in linen textile production, and using guide mechanisms and sensors to achieve automatic adjustment of yarn tension and path, the problems of yarn thickness and path complexity in traditional winding process are solved, and production efficiency is improved Consistency in product quality.
Patent Information
- Application Number
- CN202421160230.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the traditional winding process, the thickness of the yarn affects the winding tension and speed, and requires frequent manual adjustments to increase operational complexity. The tension control is important and the winding path is complex, and it depends on manpower, resulting in operational difficulty and quality problems.
An automatic winding device for linen textile production is designed, including a guide mechanism, displacement sensor and motor system. By monitoring and adjusting the distance between the winding roller and the guide roller in real time, the tension and path of the yarn are automatically adjusted to adapt to different thicknesses. Yarn, achieves precise control and automated adjustment.
Accurate control and automated adjustment of the winding process are achieved, reducing operational difficulty and manual intervention needs, improving the consistency of production efficiency and product quality, adapting to a variety of yarn specifications, and reducing production costs.
Smart Images

Figure CN222249546U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of textile equipment, and in particular relates to an automatic winding device for flax textile production. Background Art
[0002] In the traditional winding process, the thickness of the yarn will directly affect the tension and winding speed required in the winding process. For thicker yarns, greater tension and slower winding speeds may be required to ensure that the yarn can be stably wound on the roller; while for thinner yarns, smaller tension and faster winding speeds are required. This change requires the operator to make frequent manual adjustments according to the thickness of the yarn, which increases the complexity of the operation.
[0003] Secondly, tension control is a key link in the winding process. Appropriate tension can ensure that the yarn maintains a stable shape and density during the winding process to avoid looseness or tightness. The operator needs to constantly observe and adjust the tension to ensure the quality of the yarn winding;
[0004] Finally, the complexity of the winding path is also a problem in the traditional winding process. Due to the changes in the position and angle of the winding roller and the guide roller, the yarn needs to be wound along a specific path, which leads to a high reliance on manpower. Utility Model Content
[0005] The utility model provides an automatic winding device for linen textile production, aiming to solve the problems in the traditional winding process that the thickness of the yarn affects the winding tension and speed, the thickness change requires frequent manual adjustment, which increases the difficulty of operation, the tension control is very important, and continuous observation and adjustment are required to ensure the quality, and at the same time, the winding path is complex and changeable, and it is highly dependent on manpower.
[0006] The utility model is implemented as follows: an automatic winding device for flax textile production, comprising a machine base, wherein an assembly groove is provided in the machine base; a guide mechanism arranged in the assembly groove; the guide mechanism comprises: a mounting frame arranged in the assembly groove, wherein the mounting frame is consistent with the width direction of the machine base; a connecting block arranged in the mounting frame; a receiving plate arranged on the connecting block; a side plate arranged on the receiving plate; a guide seat arranged on the outer side of the side plate, wherein a plurality of reserved holes are penetrated through the side wall of the guide seat; and a group of guide rollers arranged beside the guide seat, wherein the middle position of the guide roller is provided with an arc guide groove.
[0007] Preferably, a screw rod is rotatably mounted inside the mounting frame, a first motor is provided at the end side of the mounting frame, an output end of the first motor is fixedly connected to an end key of the screw rod, the screw rod is threadedly mounted on a connecting block, guide rods are provided on both sides of the screw rod, and the connecting block is slidably mounted on the two guide rods.
[0008] Preferably, a rotating shaft is rotatably engaged on the outer side of the machine base, a winding roller is sleeved on the rotating shaft, and a threaded limit block is engaged on the side of the rotating shaft away from the machine base.
[0009] Preferably, a second motor is arranged in the base, and an output end of the second motor is fixedly connected to an end key of the rotating shaft.
[0010] Preferably, a displacement sensor is disposed on the outer side of the side plate, a control screen is disposed on the outer side of the base, and the control screen is electrically connected to the displacement sensor and the guide mechanism.
[0011] Preferably, the apertures of the plurality of reserved holes are gradually increased from top to bottom.
[0012] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0013] First, the device realizes precise control and automatic adjustment of the winding process. The displacement sensor can monitor the distance change between the winding roller and the guide roller in real time. This real-time and precise feedback mechanism ensures that the device can respond quickly to any possible deviation. Once it detects that the distance change exceeds the preset range, the device will immediately start the adjustment mechanism to ensure that the yarn can be stably and evenly wound on the winding roller by accurately adjusting the relative distance between the connecting block and the winding roller. This automatic adjustment not only avoids quality problems caused by position offset or uneven tension, but also greatly reduces the difficulty of operation and the need for manual intervention. The operator does not need to frequently adjust the device manually. The device itself can automatically adjust according to real-time feedback, making the entire winding process smoother, more efficient and reliable.
[0014] Second: The reserved holes of this device have different sizes, which makes it easy to cope with yarns of different thicknesses. This high flexibility and versatility not only improves production efficiency, but also reduces production costs, because the same device can adapt to the production of yarns of various specifications. In addition, the yarn guide and winding path ensure that the yarn can maintain a stable path and appropriate tension during the winding process, further improving the quality and consistency of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 3 It is a schematic diagram of the connection structure of the screw rod, the guide rod and the connection block of the utility model;
[0018] Figure 4This is a schematic diagram of the connection structure between the second motor and the rotating shaft of the utility model;
[0019] In the figure: 1. machine base; 2. assembly groove; 3. mounting frame; 4. connecting block; 5. receiving plate; 6. side plate; 7. guide seat; 8. reserved hole; 9. guide roller; 10. guide groove; 11. screw rod; 12. first motor; 13. guide rod; 14. rotating shaft; 15. winding roller; 16. limit block; 17. second motor; 18. displacement sensor; 19. control panel. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0022] The utility model provides an automatic winding device for flax textile production, such as Figure 1-4 As shown, it includes a machine base 1, in which an assembly groove 2 is opened; a guide mechanism is arranged in the assembly groove 2; the guide mechanism includes: a mounting frame 3 arranged in the assembly groove 2, and the mounting frame 3 is consistent with the width direction of the machine base 1; a connecting block 4 is arranged in the mounting frame 3; a receiving plate 5 is arranged on the connecting block 4; a side plate 6 is arranged on the receiving plate 5; a guide seat 7 is arranged on the outer side of the side plate 6, and a plurality of reserved holes 8 are opened through the side wall of the guide seat 7; a group of guide rollers 9 are arranged beside the guide seat 7, and an arc guide groove 10 is provided in the middle position of the guide rollers 9.
[0023] It should be noted that in the traditional winding process, the thickness of the yarn affects the winding tension and speed, and the change in thickness requires frequent manual adjustment, which increases the difficulty of operation. Tension control is very important and requires continuous observation and adjustment to ensure quality. At the same time, the winding path is complex and changeable, and it relies heavily on manpower. The present solution has a high degree of automation and flexible adaptability. It can not only monitor and automatically adjust the offset during the winding process in real time through the displacement sensor 18 to ensure stable and uniform winding of the yarn, thereby avoiding quality problems caused by position offset or uneven tension, and reducing the difficulty of operation and the need for manual intervention; and the reserved hole 8 design enables the device to adapt to yarns of different thicknesses, improves production efficiency and reduces production costs. This combination of automation and flexibility makes the entire winding process smoother and more efficient, while ensuring the high quality and consistency of the product.
[0024] Specifically, in this embodiment, the scheme mainly includes a machine base 1, and the assembly groove 2 is located inside the machine base 1, and its main function is to accommodate and firmly support the guide mechanism, which is the core part of the entire device, and is responsible for accurately guiding and controlling the direction of the yarn and maintaining the appropriate tension of the yarn during the winding process;
[0025] In actual work, the linen yarn first needs to select the appropriate reserved hole 8 according to its thickness. The design of the reserved hole 8 enables the device to adapt to yarns of different thicknesses, improving the versatility and flexibility of the device. The yarn is introduced from one end of the guide seat 7 and then wound according to a preset path. During this process, the yarn will first be wound to the bottom side of the first guide roller 9, and then to the top of the second guide roller 9 until it is wound on the winding roller 15. The arc guide groove 10 on the guide roller 9 can ensure that the yarn maintains a stable path and tension during the winding process.
[0026] At the same time, the connecting block 4 can move longitudinally and horizontally along the mounting frame 3. This real-time adjustment function ensures that the yarn can be accurately and stably wound around the predetermined target object. Both the position and tension of the yarn can be fine-tuned by moving the connecting block 4 to avoid yarn entanglement and knotting, so as to meet the precise requirements of winding.
[0027] In a further preferred embodiment of the present invention, Figure 1-3 As shown, a screw rod 11 is rotatably engaged inside the mounting frame 3, a first motor 12 is provided at the end side of the mounting frame 3, an output end of the first motor 12 is fixedly connected with an end key of the screw rod 11, the screw rod 11 is threadedly engaged with the connecting block 4, guide rods 13 are provided at both sides of the screw rod 11, and the connecting block 4 is slidably engaged with the two guide rods 13.
[0028] In this embodiment, the first motor 12 drives the screw rod 11 to rotate. Due to the threaded fit between the screw rod 11 and the connecting block 4, the rotation of the screw rod 11 will drive the connecting block 4 to move linearly along the direction of the screw rod 11. The presence of the guide rod 13 prevents the connecting block 4 from offsetting or shaking during the movement, thereby further improving the quality and accuracy of the winding. As the connecting block 4 moves, it drives the receiving plate 5, the side plate 6 and the guide seat 7 to move together, thereby ensuring that the yarn is always accurately wound around the predetermined target object to avoid knotting or misalignment. This automatic adjustment function not only improves the efficiency of winding, but also greatly reduces the difficulty of operation, making the entire winding process smoother and more reliable.
[0029] In a further preferred embodiment of the present invention, Figure 1-4 As shown, a rotating shaft 14 is rotatably engaged with the outer side of the machine base 1 , a winding roller 15 is sleeved on the rotating shaft 14 , and a limiting block 16 is threadedly engaged with the side of the rotating shaft 14 away from the machine base 1 .
[0030] In this embodiment, the winding roller 15 is installed with the rotating shaft 14. The winding roller 15 is used to carry and collect the wound yarn. When the rotating shaft 14 rotates, the winding roller 15 also rotates, so that the yarn can be wound on the winding roller 15 in an orderly manner. The main function of the limit block 16 is to prevent the winding roller 15 from excessive movement or falling off during rotation.
[0031] In a further preferred embodiment of the present invention, Figure 4 As shown, a second motor 17 is disposed in the base 1 , and an output end of the second motor 17 is fixedly connected to an end key of the rotating shaft 14 .
[0032] In this embodiment, the second motor 17 can directly drive the rotating shaft 14 to rotate. This design enables the winding roller 15 to rotate along with the rotation of the rotating shaft 14, thereby performing the yarn winding operation.
[0033] In a further preferred embodiment of the present invention, Figure 1-2 As shown, a displacement sensor 18 is disposed on the outer side of the side plate 6, and a control panel 19 is disposed on the outer side of the base 1. The control panel 19 is electrically connected to the displacement sensor 18 and the guide mechanism.
[0034] In this embodiment, the displacement sensor 18 (GFL-F100) can accurately measure the distance changes between the winding roller 15 and the guide roller 9, and convert these changes into electrical signal output. After receiving the signal from the displacement sensor 18, the control panel 19 will quickly analyze and process it. If the detected distance change exceeds the preset range, the control panel 19 will immediately issue an instruction to accurately adjust the movement of the connecting block 4 by adjusting the speed or direction of the first motor 12, thereby correcting the distance between the winding roller 15 and the guide roller 9, ensuring that the yarn can be stably and evenly wound on the winding roller 15.
[0035] In a further preferred embodiment of the present invention, Figure 1-2 As shown, the diameters of the plurality of reserved holes 8 are gradually increased from top to bottom.
[0036] In this embodiment, the aperture design of different sizes can flexibly adapt to the yarn guiding process of different thicknesses. Such a design enables the device or equipment to select the appropriate aperture according to the actual thickness of the yarn, ensuring that the yarn can pass smoothly during the guiding process, reducing friction and resistance, and improving production efficiency.
[0037] Working principle: The assembly slot 2 of the device is used to accommodate and firmly support the guide mechanism; the guide mechanism is responsible for guiding and controlling the direction of the yarn, while ensuring that the yarn maintains appropriate tension during the winding process;
[0038] In actual operation, the diversity of the reserved holes 8 enables the device to easily cope with yarns of different thicknesses, greatly improving the versatility and flexibility of the device; the yarn is introduced from one end of the guide seat 7, and then wound according to a pre-set path; in this process, the yarn will first be wound around the bottom side of the first guide roller 9, and then around the top of the second guide roller 9, and finally completed on the winding roller 15; the arc-shaped guide groove 10 on the guide roller 9 can ensure that the yarn always maintains a stable path and tension during the winding process; the function of the second motor 17 is to directly drive the rotating shaft 14 to rotate; this design enables the winding roller 15 to rotate synchronously with the rotation of the rotating shaft 14, so as to efficiently carry out the yarn winding work;
[0039] The first motor 12 is responsible for driving the screw rod 11 to rotate; since the screw rod 11 and the connecting block 4 are threaded, the rotation of the screw rod 11 will drive the connecting block 4 to move accurately in a straight line along the direction of the screw rod 11; the existence of the guide rod 13 effectively prevents the connecting block 4 from deflecting or shaking during the movement, further improving the quality and accuracy of the winding;
[0040] As the connecting block 4 moves, it drives the receiving plate 5, the side plate 6 and the guide seat 7 to move together, thereby ensuring that the yarn can always be accurately wound around the predetermined target object, avoiding the occurrence of problems such as knotting or misalignment; this automatic adjustment function not only improves the efficiency of winding, but also greatly reduces the difficulty of operation, making the entire winding process smoother and more reliable;
[0041] At the same time, the connecting block 4 has the ability to move longitudinally and horizontally along the mounting frame 3; this real-time adjustment function ensures that the yarn can be accurately and stably wound around the predetermined target object; both the position and tension of the yarn can be fine-tuned by adjusting the movement of the connecting block 4, thereby effectively avoiding the phenomenon of yarn entanglement and knotting, and meeting the precise requirements of winding;
[0042] In addition, the displacement sensor 18 can accurately measure the distance changes between the winding roller 15 and the guide roller 9 during the winding process, and convert these changes into electrical signal output; after the control panel 19 receives the signal from the displacement sensor 18, it will immediately analyze and process it; if the detected distance change exceeds the preset range, the control panel 19 will quickly issue an instruction to accurately adjust the movement of the connecting block 4 by adjusting the speed or direction of the first motor 12, thereby correcting the distance between the winding roller 15 and the guide roller 9, ensuring that the yarn can be stably and evenly wound on the winding roller 15.
[0043] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.
[0044] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0045] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0046] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. An automatic winding device for linen textile production, characterized in that: include: A machine base, wherein a mounting groove is provided in the machine base; A guide mechanism disposed in the assembly groove; The guiding mechanism comprises: A mounting frame arranged in the assembly groove, wherein the mounting frame is consistent with the width direction of the machine base; A connecting block disposed in the mounting frame; A receiving plate provided on the connecting block; A side plate provided on the receiving plate; A guide seat is arranged outside the side plate, and a plurality of reserved holes are formed through the side wall of the guide seat; A group of guide rollers are arranged beside the guide seat, and arc-shaped guide grooves are arranged in the middle of the guide rollers.
2. An automatic winding device for linen textile production as claimed in claim 1, characterized in that: A screw rod is rotatably mounted inside the mounting frame, a first motor is arranged at the end side of the mounting frame, an output end of the first motor is fixedly connected to an end key of the screw rod, the screw rod is threadedly mounted on a connecting block, guide rods are arranged on both sides of the screw rod, and the connecting block is slidably mounted on the two guide rods.
3. The automatic winding device for linen textile production according to claim 1, characterized in that: The outer side of the machine base is rotatably matched with a rotating shaft, a winding roller is sleeved on the rotating shaft, and a side of the rotating shaft away from the machine base is threadedly matched with a limiting block.
4. An automatic winding device for linen textile production as claimed in claim 3, characterized in that: A second motor is arranged in the base, and an output end of the second motor is fixedly connected with an end key of the rotating shaft.
5. An automatic winding device for linen textile production as claimed in claim 4, characterized in that: A displacement sensor is arranged on the outer side of the side plate, a control screen is arranged on the outer side of the machine base, and the control screen is electrically connected to the displacement sensor and the guide mechanism.
6. The automatic winding device for linen textile production according to claim 1, characterized in that: The apertures of the plurality of reserved holes are gradually increased from top to bottom.
