Device for detecting machining thickness of workpiece in real time

Abstract

The utility model discloses a device for detecting the processing thickness of a workpiece in real time, which relates to the technical field of machining, and comprises a base and a second distance measuring sensor, the second distance measuring sensor is arranged on the upper surface of the base, and the second distance measuring sensor is used for measuring the distance from the second distance measuring sensor to the lower surface of the workpiece; and the supporting frame is fixed to the base, a movable plate is installed on the supporting frame in the vertical direction in a sliding mode, a first distance measuring sensor is installed on the movable plate, and the first distance measuring sensor is used for measuring the distance between the first distance measuring sensor and the upper surface of the workpiece. When the distance between the first distance measuring sensor and the second distance measuring sensor is fixed, the distance between the upper surface of the workpiece and the first distance measuring sensor is measured through the first distance measuring sensor, the distance between the lower surface of the workpiece and the second distance measuring sensor is measured through the second distance measuring sensor, then thickness detection of all positions of the workpiece can be achieved, and the detection result is low in error and more accurate.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a device for real-time detection of workpiece processing thickness. Background Art

[0002] During the production and processing of mechanical parts, in order to ensure the accuracy of the parts processing, the thickness of the workpiece needs to be detected. At present, the thickness of the workpiece is usually measured by clamping the two ends of the part with a fixed surface and a movable fixed surface, and then measuring the distance between the two fixed surfaces with a fixed scale to achieve the effect of part thickness measurement. However, this is often done by manual reading, and the error is large. Therefore, a Chinese patent with announcement number CN115773722A discloses a workpiece thickness detection device. The device uses laser detection to enable our products to perform thickness detection in real time, overcoming the disadvantage that the traditional part thickness detection device needs to read the scale during detection. The detection is more accurate and the detection error is greatly reduced.

[0003] However, the traditional detection method only uses a laser rangefinder. When the flatness of the contact surface between the workpiece and the load-bearing platform is low or the load-bearing surface is uneven, the error of the measured result will be amplified, resulting in reduced accuracy of the detection result. Utility Model Content

[0004] The utility model provides a device for real-time detection of workpiece processing thickness to solve the problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for real-time detection of workpiece processing thickness, comprising a base, and also comprising a second ranging sensor, the second ranging sensor being mounted on the upper surface of the base, and the second ranging sensor being used to measure the distance from the base to the lower surface of the workpiece; a support frame, the support frame being fixed on the base, and a movable plate being mounted on the support frame along a vertical sliding direction, the movable plate being mounted with a first ranging sensor, and the first ranging sensor being used to measure the distance from the base to the upper surface of the workpiece; a moving component, the moving component being arranged between the base and the movable plate, and being used for lateral movement of the workpiece to cross the gap between the first ranging sensor and the second ranging sensor.

[0006] As a preferred technical solution of the utility model, the moving component includes a beam fixed on a support frame, the beam is located between the moving plate and the base, and a first motor is fixed to one end of the beam, a transverse screw rod is installed at the output end of the first motor, a slider is slidably installed in the beam, the slider is threadedly connected to the transverse screw rod, and a bracket is fixed to one end of the slider, and suction cups are installed at equal intervals on one side of the bracket.

[0007] As a preferred technical solution of the utility model, it also includes an adjustment component, which is arranged in the support frame and is used to adjust the distance from the movable plate to the base; the adjustment component includes a second motor fixed inside the support frame, and a longitudinal screw rod is installed at the output end of the second motor, and one end of the movable plate extends into the interior of the support frame and is threadedly connected to the longitudinal screw rod.

[0008] As a preferred technical solution of the utility model, a top plate is fixed on the upper end of the support frame, a guide rod is installed between the top plate and the base, and sliding holes adapted to the guide rod are symmetrically opened on the movable plate.

[0009] As a preferred technical solution of the utility model, the first distance measuring sensor and the second distance measuring sensor are both laser displacement sensors, and a microprocessor electrically connected to the signal output ends of the first distance measuring sensor and the second distance measuring sensor is installed on the base.

[0010] As a preferred technical solution of the utility model, the base and the support frame are perpendicular to each other, and the base and the support frame are fixed by welding.

[0011] Compared with the prior art, the utility model provides a device for real-time detection of workpiece thickness, which has the following beneficial effects:

[0012] 1. The device for real-time detection of workpiece processing thickness, when the distance between the first distance measuring sensor and the second distance measuring sensor is fixed, measures the distance from the upper surface of the workpiece to it by setting the first distance measuring sensor, and measures the distance from the lower surface of the workpiece to it by using the second distance measuring sensor, thereby realizing thickness detection at all positions of the workpiece, and the detection result has low error and is more accurate.

[0013] 2. The device for real-time detection of workpiece processing thickness fixes one side of the workpiece through the setting of the moving component, and pushes the workpiece horizontally across the first distance measuring sensor and the second distance measuring sensor, thereby facilitating the vacancy of the upper and lower surfaces of the workpiece and preventing the flatness of the contact part between the workpiece and the workbench from affecting the detection result. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the utility model from another perspective;

[0016] Figure 3 This is a schematic diagram of the installation structure of the movable plate in the utility model;

[0017] Figure 4 It is a schematic diagram of the installation structure of the bracket in the utility model.

[0018] In the figure: 1. base; 2. support frame; 3. top plate; 4. guide rod; 5. longitudinal screw rod; 6. movable plate; 7. sliding hole; 8. first distance measuring sensor; 9. second distance measuring sensor; 10. crossbeam; 11. slider; 12. bracket; 13. first motor; 14. transverse screw rod; 15. suction cup; 16. second motor. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 4 The utility model discloses a device for real-time detection of workpiece processing thickness, comprising a base 1, and also comprising a second distance measuring sensor 9, the second distance measuring sensor 9 is installed on the upper surface of the base 1, and the second distance measuring sensor 9 is used to measure the distance from the lower surface of the workpiece; a support frame 2, the support frame 2 is fixed on the base 1, and a moving plate 6 is installed on the support frame 2 along the vertical sliding, and a first distance measuring sensor 8 is installed on the moving plate 6, and the first distance measuring sensor 8 is used to measure the distance from the upper surface of the workpiece;

[0021] In this embodiment, when the distance between the first distance measuring sensor 8 and the second distance measuring sensor 9 is fixed, the first distance measuring sensor 8 is set to measure the distance from the upper surface of the workpiece to it, and the second distance measuring sensor 9 is used to measure the distance from the lower surface of the workpiece to it, and then the thickness detection at all positions of the workpiece can be achieved, and the detection result has low error and is more accurate.

[0022] In addition, in order to facilitate the movement of the workpiece between the first distance measuring sensor 8 and the second distance measuring sensor 9, the present embodiment also includes a moving component, which is arranged between the base 1 and the moving plate 6, and is used for the lateral movement of the workpiece to cross the gap between the first distance measuring sensor 8 and the second distance measuring sensor 9, thereby facilitating the vacancy of the upper and lower surfaces of the workpiece and preventing the flatness of the contact part between the workpiece and the workbench from affecting the detection results.

[0023] like Figure 1 , Figure 2 and Figure 4 As shown, the above-mentioned moving component includes a beam 10 fixed on the support frame 2, the beam 10 is located between the moving plate 6 and the base 1, and a first motor 13 is fixed at one end of the beam 10, a transverse screw rod 14 is installed at the output end of the first motor 13, a slider 11 is slidably installed in the beam 10, the slider 11 is threadedly connected to the transverse screw rod 14, and a bracket 12 is fixed at one end of the slider 11, and suction cups 15 are installed at equal intervals on one side of the bracket 12.

[0024] In this embodiment, one side of the workpiece is fixed by the suction cup 15, and the first motor 13 is started to rotate the transverse screw rod 14. The thread force generated by the threaded connection between the transverse screw rod 14 and the slider 11 causes the slider 11 to slide inside the crossbeam 10, and the bracket 12 further drives the workpiece to move, so that the workpiece can cross the gap between the first distance measuring sensor 8 and the second distance measuring sensor 9, so as to avoid unstable measurement results caused by manually holding the workpiece, and it is beneficial for the upper and lower surfaces of the workpiece to be vacated, so as to avoid the flatness of the contact part between the workpiece and the workbench affecting the detection results.

[0025] like Figure 1 , Figure 2 and Figure 3 As shown, the device for real-time detection of workpiece processing thickness provided in this embodiment also includes an adjustment component, which is arranged in the support frame 2 and is used to adjust the distance from the movable plate 6 to the base 1 so as to cope with workpieces of different thicknesses.

[0026] Furthermore, the adjustment component includes a second motor 16 fixed inside the support frame 2, a longitudinal screw rod 5 is installed at the output end of the second motor 16, and one end of the movable plate 6 extends into the support frame 2 and is threadedly connected to the longitudinal screw rod 5.

[0027] In order to improve the stability of the movable plate 6 when it is lifted or lowered, a top plate 3 is fixed to the upper end of the support frame 2, a guide rod 4 is installed between the top plate 3 and the base 1, and sliding holes 7 adapted to the guide rod 4 are symmetrically opened on the movable plate 6.

[0028] In this embodiment, the second motor 16 is started to rotate the longitudinal screw rod 5, and the movable plate 6 is pulled through the sliding connection between the sliding hole 7 and the guide rod 4. The thread force generated by the threaded connection between the longitudinal screw rod 5 and the movable plate 6 causes the movable plate 6 to move on the support frame 2, thereby adjusting the distance from the movable plate 6 to the base 1, and further adjusting the distance between the first distance measuring sensor 8 and the second distance measuring sensor 9 to facilitate the use of workpieces of different thicknesses.

[0029] like Figure 1 and Figure 2 As shown, in order to facilitate the measurement of the workpiece thickness, the first ranging sensor 8 and the second ranging sensor 9 provided in this embodiment are both laser displacement sensors. In addition, a microprocessor electrically connected to the signal output ends of the first ranging sensor 8 and the second ranging sensor 9 is installed on the base 1. The microprocessor is used to analyze and process the ranging information of the first ranging sensor 8 and the second ranging sensor 9. Preferably, a display screen is also installed on the base 1. The display screen is electrically connected to the microprocessor for displaying the data processed and analyzed by the microprocessor, so that the staff can observe the thickness of the workpiece more intuitively.

[0030] like Figure 1and Figure 2 As shown, the base 1 and the support frame 2 are perpendicular to each other, and the base 1 and the support frame 2 are fixed by welding.

[0031] The working principle and use process of the utility model are as follows: when in use, the second motor 16 is started to rotate the longitudinal screw rod 5, and the movable plate 6 is pulled through the sliding connection between the slide hole 7 and the guide rod 4. The thread force generated by the threaded connection between the longitudinal screw rod 5 and the movable plate 6 makes the movable plate 6 move on the support frame 2, thereby adjusting the distance between the movable plate 6 and the base 1, and further adjusting the distance between the first distance measuring sensor 8 and the second distance measuring sensor 9, so as to cope with workpieces of different thicknesses. One side of the workpiece is fixed by the suction cup 15, and the first motor 13 is started to rotate the transverse screw rod 14. The thread force generated by the threaded connection between the transverse screw rod 14 and the slider 11 , so that the slider 11 slides inside the crossbeam 10, and further the bracket 12 drives the workpiece to move, so that the workpiece can cross the gap between the first distance measuring sensor 8 and the second distance measuring sensor 9, so as to avoid the unstable measurement result caused by manually holding the workpiece, and it is beneficial to the upper and lower surfaces of the workpiece to be vacated, so as to avoid the flatness of the contact part between the workpiece and the workbench affecting the detection result. When the distance between the first distance measuring sensor 8 and the second distance measuring sensor 9 is fixed, the first distance measuring sensor 8 is set to measure the distance from the upper surface of the workpiece to it, and the second distance measuring sensor 9 is used to measure the distance from the lower surface of the workpiece to it, and then the thickness detection of the workpiece at all positions can be realized, and the detection result has low error and is more accurate.

[0032] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for real-time detection of workpiece processing thickness, comprising a base (1), characterized in that: Also includes: A second distance measuring sensor (9), the second distance measuring sensor (9) being mounted on the upper surface of the base (1), and the second distance measuring sensor (9) being used to measure the distance from the second distance measuring sensor to the lower surface of the workpiece; A support frame (2), the support frame (2) being fixed on the base (1), and a movable plate (6) being mounted on the support frame (2) for vertical sliding movement, a first distance measuring sensor (8) being mounted on the movable plate (6), the first distance measuring sensor (8) being used to measure the distance from the first distance measuring sensor to the upper surface of the workpiece; A moving component is provided between the base (1) and the moving plate (6) and is used for the workpiece to move laterally so as to cross the gap between the first distance measuring sensor (8) and the second distance measuring sensor (9).

2. The device for real-time detection of workpiece thickness according to claim 1, characterized in that: The moving assembly comprises a crossbeam (10) fixed on a support frame (2), the crossbeam (10) being located between the moving plate (6) and the base (1), and a first motor (13) being fixed to one end of the crossbeam (10), a transverse screw rod (14) being installed at the output end of the first motor (13), a slider (11) being slidably installed in the crossbeam (10), the slider (11) being threadedly connected to the transverse screw rod (14), and a bracket (12) being fixed to one end of the slider (11), and suction cups (15) being installed at equal intervals on one side of the bracket (12).

3. The device for real-time detection of workpiece processing thickness according to claim 2, characterized in that: It also includes an adjustment component, which is arranged in the support frame (2) and is used to adjust the distance between the movable plate (6) and the base (1); The adjustment assembly comprises a second motor (16) fixed inside the support frame (2), a longitudinal screw rod (5) being mounted on the output end of the second motor (16), and one end of the movable plate (6) extending into the interior of the support frame (2) and being threadedly connected to the longitudinal screw rod (5).

4. The device for real-time detection of workpiece processing thickness according to claim 3 is characterized in that: A top plate (3) is fixed to the upper end of the support frame (2), a guide rod (4) is installed between the top plate (3) and the base (1), and sliding holes (7) adapted to the guide rod (4) are symmetrically provided on the movable plate (6).

5. A device for real-time detection of workpiece processing thickness according to any one of claims 1 to 4, characterized in that: The first distance measuring sensor (8) and the second distance measuring sensor (9) are both laser displacement sensors, and a microprocessor electrically connected to the signal output ends of the first distance measuring sensor (8) and the second distance measuring sensor (9) is mounted on the base (1).

6. The device for real-time detection of workpiece thickness according to claim 5, characterized in that: The base (1) and the support frame (2) are perpendicular to each other, and the base (1) and the support frame (2) are fixed by welding.

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