Extrusion roller for synthetic resin production

By designing an adjustable extrusion roller structure in the synthetic resin granulator and using hydraulic pushers and pressure sensors to adjust the extrusion force, the problem of insufficient extrusion force in traditional granulators causing loose resin particles is solved and production is improved. quality, and improves crushing and screening efficiency through buffering and filtering structures.

CN222372263UActive Publication Date: 2025-01-21NINGBO HEYI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420252716.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-01-21
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

The installation position of the extrusion roller in the traditional synthetic resin granulator cannot be adjusted, resulting in insufficient extrusion pressure when extruding different materials, resulting in loose resin particles and affecting production quality.

Method used

A synthetic resin production extrusion roller is designed, which adopts a structure including a fixed shell and a buffer assembly. The distance and pressure of the extrusion roller are adjusted through a hydraulic pusher and a pressure sensor to ensure an extrusion force suitable for different materials.

Benefits of technology

It is possible to adjust the distance and pressure of the extrusion roller according to material requirements, prevent resin particles from loosening, improve the production quality of the product, and further improve the efficiency of crushing and screening through structures such as buffer plates and filter plates.

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Abstract

The utility model discloses an extrusion roller for synthetic resin production. The extrusion roller comprises a fixed shell and a buffer assembly, a pelletizer is installed on the inner wall of the fixed shell, a control panel is installed on the right side surface of the pelletizer, a supporting plate is installed above the right side surface of the pelletizer, a hydraulic pusher is installed on the upper surface of the supporting plate, and a movable plate is installed at the output end of the hydraulic pusher; production can be carried out according to the requirements of materials, the production quality of products is guaranteed, equipment parameters are set through the control panel according to the requirements, then the hydraulic pusher is controlled to push the movable plate and the shaping roller to move along the inner wall of the sliding groove, and therefore the distance between the extrusion rollers is adjusted, and the production efficiency is improved. And the pressure sensor can be used for adjusting the pressure in advance according to the required pressure of the material, so that the extrusion roller can adjust the extrusion force on the material according to the material requirement before production, the problem that the produced material is easy to loosen is prevented, and the production quality of the product is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of extrusion rollers, in particular to an extrusion roller for producing synthetic resins. Background Art

[0002] Synthetic resin is a type of polymer material obtained by chemical synthesis. It has good physical properties and chemical stability and is widely used in various fields. Currently, the common synthetic resin granulator generally uses extrusion rollers to extrude the resin material into a concave shape on the roller surface, and then uses a grinder to crush the resin material extruded into a cake shape into granules to facilitate later process requirements.

[0003] The extrusion rollers in current technology are generally fixed inside the granulator. Since the installation position of the extrusion rollers in the traditional granulator cannot be moved and adjusted at will, when the extrusion rollers extrude different material resins, sometimes the pressure between the extrusion rollers is weak, resulting in the produced resin particles becoming loose.

[0004] Therefore, a synthetic resin production squeeze roller is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a synthetic resin production extrusion roller to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a synthetic resin production extrusion roller, comprising a fixed shell and a buffer assembly; a granulator is installed on the inner wall of the fixed shell, a control panel is installed on the right side surface of the granulator, a support plate is installed above the right side surface of the granulator, a hydraulic pusher is installed on the upper surface of the support plate, a movable plate is installed on the output end of the hydraulic pusher, two sliding grooves are provided on the right side surface of the granulator, a movable plate is slidably installed on the inner walls of the two sliding grooves, a rotating opening is provided on the front and rear side surfaces of the movable plate, a sliding opening is provided on the front side surface of the granulator, a rotating shaft is rotatably installed on the left and right sides of the inner wall of the granulator, and the shaft walls of the two rotating shafts are provided with extrusion assemblies, a crushing roller is installed below the inner wall of the granulator, a discharge port is provided below the front side of the outer wall of the granulator, and a lower hopper is installed on the upper surface of the granulator.

[0007] Preferably, the buffer assembly includes two limit cylinders and a buffer spring, the left ends of the two limit cylinders and the buffer springs are fixed to the right side surface of the granulator, the right ends of the two buffer springs are installed with moving blocks, the right ends of the two moving blocks are jointly installed with an extrusion plate, and the inner wall of the extrusion plate is installed with a pressure sensor.

[0008] Preferably, the extrusion assembly includes two shaping rollers, the inner walls of the two shaping rollers are respectively fixed to the shaft walls of the corresponding rotating shafts, the front ends of the two rotating shafts pass through the front side of the inner wall of the granulator and extend to the outside, the front ends of the two rotating shafts are threadedly installed with driving wheels through the first bolt, the rotating shafts on the right side are rotatably installed on the inner wall of the corresponding rotating port, the shaft wall of the rotating shaft on the right side is slidably installed on the inner wall of the sliding port, and the rear end of the rotating shaft on the left side is installed with a motor, and the front surface of the motor is fixed to the rear surface of the granulator.

[0009] Preferably, the two moving blocks are respectively slidably mounted on the inner walls of the corresponding limiting cylinders, and the right side surface of the pressure sensor is in contact with the right side of the inner wall of the moving plate.

[0010] Preferably, a buffer plate is provided on the lower surface of the pulverizing roller, and the outer wall of the buffer plate is fixed to the inner wall of the granulator.

[0011] Preferably, a filter plate is provided below the buffer plate, the outer wall of the filter plate is fixed to the inner wall of the granulator, a powder sieve opening is provided on the front surface of the granulator, and a collection box is installed on the inner wall of the powder sieve opening.

[0012] Preferably, a discharge plate is installed on the left side surface of the collecting box, and the collecting box and the discharge plate are interconnected.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model can produce according to the demand of materials to ensure the production quality of products. First, the parameters of the equipment are set according to the needs through the control panel, and then the movable plate and the shaping roller are pushed to move along the inner wall of the sliding groove by controlling the hydraulic pusher, so as to adjust the distance between the squeezing rollers, and the pressure sensor can be used to adjust the pressure in advance according to the material requirements, so that the squeezing roller can adjust the squeezing force on the material according to the material requirements before production, so as to prevent the material from being loose after production, thereby improving the production quality of the product.

[0015] 2. The device uses a buffer plate to block the crushed materials by the crushing roller, and the crushed materials fall through itself, so that the materials are crushed more thoroughly. Through the setting of the filter plate, the collection box and the discharge plate, qualified materials are screened, and unqualified materials are screened through the filter plate and collected in the collection box. Finally, they are taken out through the discharge plate and poured back into the equipment through the lower hopper for reprocessing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model in a top view;

[0018] Figure 3 for Figure 2 A in the enlarged view;

[0019] Figure 4 It is a schematic diagram of the internal cross-sectional structure of the utility model.

[0020] In the figure: 1. fixed shell; 2. granulator; 3. control panel; 4. support plate; 5. hydraulic pusher; 6. moving plate; 7. sliding groove; 8. rotating shaft; 9. shaping roller; 10. motor; 11. driving wheel; 12. sliding mouth; 13. rotating mouth; 14. limiting cylinder; 15. buffer spring; 16. moving block; 17. pressure sensor; 18. crushing roller; 19. lower hopper; 20. buffer plate; 21. filter plate; 22. collecting box; 23. discharge plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1: Please refer to Figure 1-4The utility model provides a technical solution: a synthetic resin production extrusion roller. The installation position of the extrusion roller in the traditional granulator cannot be moved and adjusted at will, resulting in the extrusion roller sometimes being prone to looseness due to the weak pressure between the extrusion rollers when extruding different material resins, including a fixed shell 1 and a buffer component; a granulator 2 is installed on the inner wall of the fixed shell 1, a control panel 3 is installed on the right side surface of the granulator 2, a support plate 4 is installed above the right side surface of the granulator 2, a hydraulic pusher 5 is installed on the upper surface of the support plate 4, a moving plate 6 is installed on the output end of the hydraulic pusher 5, two sliding grooves 7 are provided on the right side surface of the granulator 2, and a moving plate 6 is slidably installed on the inner walls of the two sliding grooves 7, and a rotating opening 13 is provided on the front and rear side surfaces of the moving plate 6, and a sliding opening 12 is provided on the front side surface of the granulator 2. A rotating shaft 8 is rotatably installed on both sides of the inner wall of the granulator 2, and the shaft walls of the two rotating shafts 8 are provided with extrusion components. A crushing roller 18 is installed below the inner wall of the granulator 2, and a discharge port is opened below the front side of the outer wall of the granulator 2. A lower hopper 19 is installed on the upper surface of the granulator 2. Production can be carried out according to material requirements to ensure the production quality of the product. First, the parameters of the equipment are set according to the needs through the control panel 3, and then the hydraulic pusher 5 is controlled to push the movable plate 6 and the shaping roller 9 to move along the inner wall of the sliding groove 7, so as to adjust the distance between the extrusion rollers, and the pressure sensor 17 can be used to adjust the pressure in advance according to the material requirements, so that the extrusion roller can adjust the extrusion force on the material according to the material requirements before production, so as to prevent the material from being loose after production, thereby improving the production quality of the product.

[0023] The working principle is as follows: the utility model can control the extrusion roller to process different materials according to the needs of production materials, and the operation is convenient. Before use, the parameters are set according to the material requirements through the control panel 3, and then the hydraulic pusher 5 is controlled to start working, and the moving plate 6 is pushed to move along the inner wall of the sliding groove 7, thereby driving one of the rotating shafts 8 and the shaping roller 9 to move with the moving plate 6. While moving, the pressure sensor 17 and the extrusion plate are squeezed by the moving plate 6, so as to push the moving block 16 to move along the inner wall of the limiting cylinder 14, and the buffer spring 15 is pushed to slowly contract along the inner wall of the limiting cylinder 14 while moving. At the same time, the set parameters are adjusted. When it moves to the specified position, the pressure sensor is used The device 17 obtains the force parameters at this time, so that it is convenient to set it directly on the control panel 3 according to the force parameters of this product when processing the same parameters next time. The equipment will automatically adjust to control the extrusion roller to automatically adjust to the appropriate position. At the same time, the bolts connected to the driving wheel 11 need to be removed before adjustment. After the adjustment, the corresponding driving wheel 11 is installed with bolts according to the actual adjustment situation for power transmission. After installation and debugging, the rotating shaft 8 and the shaping roller 9 are driven to rotate by controlling the motor 10, and the shaping rollers 9 on both sides are driven to rotate in the opposite direction by the driving wheel 11. The material is squeezed into a cake shape by the shaping roller 9, and then crushed by the crushing roller 18, and finally discharged through the discharge port.

[0024] Example 2: Figure 4 As shown, a buffer plate 20 is provided on the lower surface of the crushing roller 18, and the outer wall of the buffer plate 20 is fixed to the inner wall of the granulator 2. A filter plate 21 is provided below the buffer plate 20, and the outer wall of the filter plate 21 is fixed to the inner wall of the granulator 2. A powder sieve opening is provided on the front side surface of the granulator 2, and a collecting box 22 is installed on the inner wall of the powder sieve opening. A discharge plate 23 is installed on the left surface of the collecting box 22. The collecting box 22 and the discharge plate 23 are interconnected, and the crushed material of the crushing roller 18 is blocked by the buffer plate 20, and the crushed material falls through itself, so that the material is crushed more thoroughly. Through the setting of the filter plate 21, the collecting box 22 and the discharge plate 23, qualified materials are screened, and unqualified materials are screened into the collecting box 22 through the filter plate 21 for centralized collection, and finally taken out through the discharge plate 23, and then poured back into the equipment through the lower hopper 19 for reprocessing.

[0025] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A synthetic resin production extrusion roller, comprising a fixed shell (1) and a buffer assembly; characterized in that: A granulator (2) is installed on the inner wall of the fixed shell (1), a control panel (3) is installed on the right side surface of the granulator (2), a support plate (4) is installed above the right side surface of the granulator (2), a hydraulic pusher (5) is installed on the upper surface of the support plate (4), a movable plate (6) is installed at the output end of the hydraulic pusher (5), two sliding grooves (7) are provided on the right side surface of the granulator (2), and the movable plate (6) is slidably installed on the inner walls of the two sliding grooves (7) together. The front and rear surfaces of the movable plate (6) are provided with a rotating opening (13), the front surface of the granulator (2) is provided with a sliding opening (12), the left and right sides of the inner wall of the granulator (2) are provided with rotating shafts (8) rotatably mounted, the shaft walls of the two rotating shafts (8) are provided with extrusion components, a crushing roller (18) is mounted below the inner wall of the granulator (2), a discharge opening is mounted below the front side of the outer wall of the granulator (2), and a lower hopper (19) is mounted on the upper surface of the granulator (2).

2. A synthetic resin production extrusion roller according to claim 1, characterized in that: The buffer assembly comprises two limit cylinders (14) and a buffer spring (15), the left ends of the two limit cylinders (14) and the buffer spring (15) are fixed to the right side surface of the granulator (2), the right ends of the two buffer springs (15) are installed with moving blocks (16), the right ends of the two moving blocks (16) are jointly installed with an extrusion plate, and the inner wall of the extrusion plate is installed with a pressure sensor (17).

3. A synthetic resin production extrusion roller according to claim 1, characterized in that: The extrusion assembly comprises two shaping rollers (9), the inner walls of the two shaping rollers (9) are respectively fixed to the shaft walls of the corresponding rotating shafts (8), the front ends of the two rotating shafts (8) pass through the front side of the inner wall of the granulator (2) and extend to the outside, the front ends of the two rotating shafts (8) are threadedly mounted with a driving wheel (11) through a first bolt, the right rotating shaft (8) is rotatably mounted on the inner wall of the corresponding rotating port (13), the shaft wall of the right rotating shaft (8) is slidably mounted on the inner wall of the sliding port (12), and the rear end of the left rotating shaft (8) is installed with a motor (10), and the front side surface of the motor (10) is fixed to the rear side surface of the granulator (2).

4. A synthetic resin production extrusion roller according to claim 2, characterized in that: The two moving blocks (16) are respectively slidably mounted on the inner walls of the corresponding limiting cylinders (14), and the right side surface of the pressure sensor (17) is in contact with the right side of the inner wall of the moving plate (6).

5. A synthetic resin production extrusion roller according to claim 1, characterized in that: A buffer plate (20) is provided on the lower surface of the pulverizing roller (18), and the outer wall of the buffer plate (20) is fixed to the inner wall of the granulator (2).

6. A synthetic resin production extrusion roller according to claim 5, characterized in that: A filter plate (21) is arranged below the buffer plate (20), the outer wall of the filter plate (21) is fixed to the inner wall of the granulator (2), a powder sieve opening is provided on the front surface of the granulator (2), and a collection box (22) is installed on the inner wall of the powder sieve opening.

7. A synthetic resin production extrusion roller according to claim 6, characterized in that: A discharge plate (23) is installed on the left side surface of the collection box (22), and the collection box (22) and the discharge plate (23) are interconnected.