Equipment for automatically detecting integrity of glass ball of sprinkler head
By designing an automatic detection device that includes an inlet imaging component, a heating component, a high-temperature imaging component, etc., the problem of low automation in the integrity test of glass ball sprinkler heads in the existing technology is solved, and rapid and accurate testing of the integrity of the glass ball sprinkler is achieved. Accurate detection and screening improves testing efficiency and safety.
Patent Information
- Application Number
- CN202421163610.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The lack of automated glass ball sprinkler nozzle integrity testing equipment in the prior art leads to low testing efficiency and relying on manual operation, which poses safety risks.
Design a kind of sprinkler sprayer glass ball intact automatic detection equipment, including entry imaging parts, heating components, high temperature imaging components, high temperature removal parts, air -cooled components, normal temperature imaging components, normal temperature removal components, feeding components, turntables, controllers, controllers And the servo motor to achieve automatic detection and screening of the intact of glass balls.
Through automated testing equipment, it can quickly, accurately screen qualified and unqualified sprinkler sprinkler, reduce artificial operation, improve test efficiency, and ensure the safety and reliability of the equipment.
Smart Images

Figure CN222385361U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, and specifically relates to an automatic detection device for the integrity of a glass ball of a sprinkler nozzle. Background Art
[0002] Most public places need to install glass ball sprinkler heads for fire fighting. The glass ball of the glass ball sprinkler head is filled with liquid, and there is a bubble in the liquid. When a fire occurs, when the temperature rises to the operating temperature of the glass ball, the glass ball breaks, the plug of the glass ball sprinkler head opens and sprays water to extinguish the fire. Therefore, the integrity of the glass ball is related to whether the glass ball sprinkler head can spray water to extinguish the fire in time when a fire occurs. However, there is no equipment in the current production process of glass balls to test the integrity of the glass ball. Sprinkler heads that have not been tested for integrity are directly put into use. If the glass ball of the sprinkler head is not intact, the sprinkler head will not be able to respond in time when a fire occurs or the glass ball will malfunction when there is no fire, which will seriously threaten people's lives and property safety.
[0003] In the prior art, for example, a Chinese patent for a glass ball sprinkler head glass ball integrity test device, with announcement number CN212308722U, effectively tests the integrity of the glass balls by arranging a heating box, an initial shooting device, an experimental shooting device, and a final shooting device on a transmission line. However, the test device has a low degree of automation and does not have a device for screening qualified and unqualified products. The test relies too much on manual labor, which reduces the test efficiency. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an automatic integrity detection device for a sprinkler glass ball, which can make the integrity test of the glass ball more time-saving and labor-saving.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic detection device for the integrity of glass balls of sprinkler nozzles, comprising a base and an entrance imaging component, a heating component, a high-temperature imaging part, a high-temperature rejection component, an air-cooling component, a normal temperature imaging component, a normal temperature rejection component, a turntable, a controller and a servo motor installed on the base, wherein the output end of the servo motor is connected to the turntable, and the entrance imaging component, the heating component, the high-temperature imaging part, the high-temperature rejection component, the air-cooling component, the normal temperature imaging component and the normal temperature rejection component are arranged in sequence in a counterclockwise direction around the axis of the turntable; the controller is circuit-connected with the entrance imaging component, the heating component, the high-temperature imaging part, the high-temperature rejection component, the air-cooling component, the normal temperature imaging component, the normal temperature rejection component and the servo motor.
[0006] Preferably, it also includes a material receiving component; the material receiving component is arranged between the inlet imaging component and the normal temperature rejection component; the material receiving component is connected to the controller through a circuit.
[0007] Preferably, the heating component is composed of a fan, a heater and an air duct; the fan, the heater and the air duct are all installed on a base, wherein the air duct at least partially overlaps with the turntable.
[0008] Preferably, the air duct is provided with an inlet and an outlet; the inlet and the outlet are located between the inlet imaging component and the high-temperature imaging part; and the portion between the inlet and the outlet in the air duct covers at least one third of the turntable.
[0009] Preferably, it also includes a display, which is arranged on the base and connected to the controller circuit.
[0010] Preferably, a plurality of slots are provided on the upper end of the turntable.
[0011] Preferably, the slot is a U-shaped slot opening outward.
[0012] Preferably, the plurality of slots are evenly distributed around the axis of the turntable.
[0013] Preferably, the high-temperature rejection component includes a mounting frame and a push rod cylinder, and the push rod cylinder is arranged on the upper side of the turntable through the mounting frame.
[0014] Preferably, the high temperature rejection component has the same structure as the normal temperature rejection component.
[0015] Compared with the prior art, the beneficial effect of the utility model is that by installing the inlet imaging component, heating component, high-temperature imaging component, high-temperature rejection component, air-cooling component, normal temperature imaging component, normal temperature rejection component, material receiving component, turntable, control box, display and servo motor and other components on the base, when the sprinkler nozzle is tested, the detection equipment can automatically screen unqualified and qualified sprinkler nozzles, thereby reducing labor effort and improving test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the detection equipment of the utility model;
[0017] Figure 2 It is a schematic diagram of the upper structure of the detection equipment of the utility model.
[0018] In the figure: 1 base, 2 entrance imaging component, 3 heating component, 4 high temperature imaging component, 5 high temperature rejection component, 6 air cooling component, 7 normal temperature imaging component, 8 normal temperature rejection component, 9 material receiving component, 10 turntable, 11 control box, 12 display, 31 entrance, 32 exit. DETAILED DESCRIPTION
[0019] The following describes the specific implementation of the utility model in detail in conjunction with the accompanying drawings so that those skilled in the art can more clearly understand how to practice the utility model. Although the utility model is described in conjunction with its preferred specific embodiments, these embodiments are only illustrative, rather than limiting the scope of the utility model.
[0020] Specific embodiment 1: Please refer to Figure 1-2 The invention discloses an automatic detection device for the integrity of a sprinkler glass ball, comprising: a base 1 and an inlet imaging component 2, a heating component 3, a high-temperature imaging component 4, a high-temperature rejection component 5, an air-cooling component 6, a normal-temperature imaging component 7, a normal-temperature rejection component 8, a material receiving component 9, a turntable 10, a control box 11, a display 12 and a servo motor installed on the base 1, wherein the output end of the servo motor is connected to the turntable 10, and the servo motor can drive the turntable 10 to rotate at a certain speed when working, and the inlet imaging component 2, the heating component 3, the high-temperature imaging component 4 , high temperature rejection component 5, air cooling component 6, normal temperature imaging component 7, normal temperature rejection component 8, and material receiving component 9 are arranged in sequence in a counterclockwise direction around the axis of the turntable 10. In addition, a controller is provided in the control box 11. The controller is connected to the inlet imaging component 2, the heating component 3, the high temperature imaging component 4, the high temperature rejection component 5, the air cooling component 6, the normal temperature imaging component 7, the normal temperature rejection component 8, the material receiving component 9, the display 12 and the servo motor through circuits. The controller can control the components to work together to improve the efficiency of the integrity test of the glass balls.
[0021] Specifically, the entrance imaging component 2, high temperature imaging component 4, and normal temperature imaging component 7 have the same structure. Taking the entrance imaging component 2 as an example, the entrance imaging component 2 includes a mounting frame and a camera. The camera is mounted on the upper side of the turntable 10, and the camera is connected to the controller through a circuit.
[0022] The high temperature rejection component 5, the normal temperature rejection component 8 and the material receiving component 9 have the same structure. Taking the high temperature rejection component 5 as an example, the high temperature rejection component 5 includes a mounting frame and a push rod cylinder. The push rod cylinder is mounted on the upper side of the turntable 10 through the mounting frame. At the same time, the push rod cylinder is connected to the controller through a circuit.
[0023] The heating component 3 is composed of a fan, a heater and an air duct. The fan can transport the high-temperature gas generated by the heater into the air duct. The air duct is at least partially arranged on the turntable 10. The air duct at the corresponding position of the turntable 10 is also provided with an inlet 31 and an outlet 32. The stroke between the inlet 31 and the outlet 32 can at least cover one-third of the turntable 10. During the test, the sprinkler head is placed on the turntable 10. Driven by the servo motor, the sprinkler head enters the air duct from the inlet 31 as the turntable 10 rotates, and then exits the air duct from the outlet 32 after being heated. Sufficient stroke can make the sprinkler head entering the air duct fully heated to reach a predetermined temperature, thereby improving the test efficiency.
[0024] A plurality of slots are provided at the upper end of the turntable 10, the sizes of which match the sizes of the sprinkler heads, and the slots are evenly distributed around the axis of the turntable 10; the provision of the slots not only allows the sprinkler heads placed on the turntable 10 to be more stable, but also provides operators with accurate placement positions, which can improve test efficiency; further, the slots are U-shaped slots opening outward, and the opening outward can guide the removal action of the removed parts, which is convenient for the recovery or collection of the sprinkler heads.
[0025] In this embodiment, the material discharging area is between the material receiving component 9 and the inlet imaging component 2. During the test, the sprinkler head is manually placed on the card slot of the turntable 10, and the turntable is rotated by the servo motor to drive the sprinkler head to rotate. The size of the bubble of the glass ball of the sprinkler head at room temperature is recorded through the inlet imaging component 2. The sprinkler head continues to rotate to pass through the air duct with a specific temperature, so that the temperature of the glass ball of the sprinkler head reaches a predetermined value. The high-temperature imaging component 4 records the size of the bubble of the glass ball after the air duct is discharged. The software of the controller analyzes the data changes between the high-temperature imaging component 4 and the inlet imaging component 2, and the data that does not meet the standard is kicked out by the high-temperature rejection component 5. The qualified nozzles will continue to flow to the air-cooling component 6, which will work to reduce the temperature of the glass ball of the sprinkler nozzle to room temperature, and then flow to the room-temperature imaging component 7. The room-temperature imaging component 7 records the size of the glass ball bubbles. The controller compares the data of the room-temperature imaging component 7 with the data of the high-temperature imaging component 4. The bubbles in the glass ball under room temperature conditions should be restored to their original state. If not, they will be kicked out by the room-temperature rejection component 8. The remaining nozzles are all qualified products. When the qualified products move to the receiving component 9, the qualified sprinkler nozzles are kicked out of the detection equipment by the receiving component 9 and flow to the unloading station, and the whole detection process is completed.
[0026] In summary, by installing the inlet imaging component, heating component, high-temperature imaging component, high-temperature rejection component, air-cooling component, normal temperature imaging component, normal temperature rejection component, material receiving component, turntable, control box, display and servo motor and other components on the base, when the sprinkler heads are tested, the detection equipment can automatically screen unqualified and qualified sprinkler heads, thereby reducing labor effort and improving test efficiency.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic detection device for the integrity of a sprinkler glass ball, characterized in that: The invention comprises a base (1), an inlet imaging component (2), a heating component (3), a high-temperature imaging part (4), a high-temperature rejection component (5), an air-cooling component (6), a normal-temperature imaging component (7), a normal-temperature rejection component (8), a turntable (10), a controller and a servo motor, wherein the output end of the servo motor is connected to the turntable (10), and the inlet imaging component (2), the heating component (3), the high-temperature imaging part (4), the high-temperature rejection component (5), the air-cooling component (6), the normal-temperature imaging component (7), and the normal-temperature rejection component (8) are arranged in sequence in a counterclockwise direction around the axis of the turntable (10); and the controller is circuit-connected to the inlet imaging component (2), the heating component (3), the high-temperature imaging part (4), the high-temperature rejection component (5), the air-cooling component (6), the normal-temperature imaging component (7), the normal-temperature rejection component (8) and the servo motor.
2. The automatic detection device for the integrity of the glass ball of the sprinkler nozzle according to claim 1 is characterized in that: It also includes a material receiving component (9); the material receiving component (9) is arranged between the inlet imaging component (2) and the normal temperature rejection component (8); and the material receiving component (9) is connected to the controller via a circuit.
3. The automatic detection device for the integrity of the glass ball of the sprinkler nozzle according to claim 1 is characterized in that: The heating component (3) is composed of a fan, a heater and an air duct; the fan, the heater and the air duct are all mounted on the base (1), wherein the air duct at least partially overlaps with the rotating disk (10).
4. The automatic detection device for the integrity of the glass ball of the sprinkler nozzle according to claim 3 is characterized by: The air duct is provided with an inlet and an outlet; the inlet and the outlet are located between the inlet imaging component (2) and the high-temperature imaging portion (4); and the portion of the air duct between the inlet and the outlet covers at least one third of the rotating disk (10).
5. The sprinkler glass ball integrity automatic detection device according to claim 1 is characterized by: It also comprises a display (12), wherein the display (12) is arranged on the base (1) and connected to the controller circuit.
6. The sprinkler glass ball integrity automatic detection device according to claim 1 is characterized by: A plurality of slots are provided at the upper end of the turntable (10).
7. The automatic detection device for the integrity of the glass ball of the sprinkler nozzle according to claim 6 is characterized by: The card slot is a U-shaped slot opening outward.
8. The sprinkler glass ball integrity automatic detection device according to claim 6 is characterized by: The plurality of slots are evenly distributed around the axis of the rotating disk (10).
9. The sprinkler glass ball integrity automatic detection device according to claim 1 is characterized by: The high-temperature rejection component (5) comprises a mounting frame and a push rod cylinder, and the push rod cylinder is mounted on the upper side of the rotating disk (10) via the mounting frame.
10. The automatic detection device for the integrity of the glass ball of the sprinkler nozzle according to claim 9 is characterized in that: The high-temperature rejection component (5) has the same structure as the normal-temperature rejection component (8).
Citation Information
Patent Citations
Glass ball integrity testing device of glass ball sprinkler head
CN212308722U