Cullet drying and crushing device

By designing a glass-broken drying and crushing device including a drying shell, a chain conveyor, a blower and a roll crusher, the problems of low production efficiency and difficult particle size in the prior art are solved, and high efficiency is achieved Glass drying and particle size stability.

CN222446647UActive Publication Date: 2025-02-11甘肃旭康材料科技有限公司 +1
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Patent Information

Application Number
CN202420253129.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-02-11
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

The existing crushed glass drying and crushing devices have low production efficiency during the crushing process, and it is difficult to control the particle size of the crushed glass, and it is prone to over-milling or under-milling.

Method used

A broken glass drying and crushing device including a drying shell, a chain conveyor, an air supply and a roll crusher is designed. The chain conveyor is used to continuously convey materials, the air supply is used to dry materials, and the roller crusher is used to continuously crush materials, and the particle size of the broken glass is controlled by adjusting the gap size of the crushed roller.

Benefits of technology

The efficiency of glass drying and crushing is improved, the stability of the particle size of the produced broken glass is ensured, and the requirements for use as raw materials are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glass processing, and discloses a cullet drying and crushing device which comprises a drying shell connected with a feeding pipe and a discharging pipe. The chain type conveyor is arranged in the drying shell; the air supply part extends into the drying shell from the exterior of the drying shell and can convey drying airflow towards the chain conveyor; and the double-roll crusher is connected to the discharge pipe. According to the technical scheme, the chain type conveyor can continuously convey materials, the air supply piece can dry the materials conveyed by the chain type conveyor, the roll crusher can receive the materials from the chain type conveyor and continuously crush the materials, the gap size of the two crushing rolls of the roll crusher is adjusted, and the crushing efficiency of the roll crusher is improved. Cullet meeting the granularity requirement is produced, the glass drying and crushing efficiency is improved, and the granularity stability of the produced cullet is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass processing, and in particular relates to a device for drying and crushing broken glass. Background Art

[0002] In the process of kiln glass firing, a certain amount of cullet is introduced into the batch. Because it can reduce the surface tension of the melt, increase the thermal radiation transmittance of the material layer, and it is easy to distribute into the batch, cullet has the effect of accelerating the melting of the batch and saving energy. There is no strict regulation on the particle size of cullet, but it should be uniform. According to practice, if the particle size of cullet is equivalent to that of other batch materials, soda ash will react with cullet first, making it difficult to dissolve quartz sand, and the whole melting process will slow down and deteriorate. The particle size of cullet should be much larger than that of other raw materials, which helps to prevent the stratification of batch materials and accelerate melting. When the particle size of cullet is less than 0.25mm and the particle size is between 2-20mm, both have good effects on melting. In production, the latter particle size is used to reduce the power used to crush the raw materials. Taking into account the processing factors of various shapes of cullet, a particle size of 20-40mm is usually used. When using purchased broken glass, due to the large fluctuation in quality and the large amount of impurities, in addition to cleaning, sorting, impurity removal and magnetic separation to ensure the quality of the glass, it is also necessary to frequently take samples for analysis and make appropriate adjustments to the batch materials according to their chemical composition. The processing process is cumbersome and it is difficult to ensure the quality of the finished product. In comparison, the glass liquid overflowing from the bottom of the kiln in the factory has the advantages of low impurity content, low recycling cost, high actual recovery rate, no need for iron removal, and the same chemical composition as the target product. The current process collects the overflowing glass liquid from the bottom of the kiln, recycles and crushes it for secondary use. Because the overflowing glass liquid is a high-temperature and viscous liquid, a water spray cooling device needs to be installed at the overflow port to cool the overflowing glass liquid. After cooling, the glass liquid becomes solid glass. The cooled solid glass can be simply crushed and then dried and crushed before it can be used as raw material.

[0003] Among them, patent document CN203771917 U discloses a glass crushing and drying machine, including: an air guide fan, a cylinder and a motor, the air guide fan is connected to the heater through an air inlet pipe, an electric heating tube is installed inside the heater, the heating tube is connected to the bottom of the cylinder through a pipeline, a discharge port is provided at the bottom of the cylinder, the motor output shaft extends into the cylinder from the top of the cylinder, a crushing blade is installed on the output shaft, a feed port and an exhaust fan are provided at the upper end of the cylinder, the exhaust fan is connected to the middle air inlet of the cyclone separator through a pipeline, an ash hopper is provided at the bottom of the cyclone separator, and the air outlet at the top of the cyclone separator is connected to the air inlet through a pipeline. The utility model has the function of crushing the broken glass while the crushing blade crushes the glass. However, during the crushing process, the cylinder is in a closed state, and glass cannot be added or discharged, and the production efficiency is low. Moreover, when the crushing blade crushes the broken glass in the closed cylinder, it is difficult to control the particle size of the produced broken glass, and it is easy to be over-crushed or under-crushed. Utility Model Content

[0004] The purpose of this scheme is to improve the efficiency of drying and crushing of cullet and ensure the stability of cullet particle size.

[0005] In order to solve the above technical problems, the present invention provides a broken glass drying and crushing device, comprising: a drying shell, which is connected to a feed pipe and a discharge pipe; a chain conveyor, which is arranged in the drying shell; an air supply member, which extends from the outside of the drying shell into the drying shell and can transport a drying airflow toward the chain conveyor; and a double-roll crusher, which is connected to the discharge pipe.

[0006] In some embodiments, the chain conveyor includes a driving wheel, a driven wheel and a chain row, and the air supply member includes an air supply pipe and an air supply head connected to the air supply pipe. The air supply head is located between the driving wheel and the driven wheel and is provided with a vertical upward air outlet.

[0007] In some embodiments, the air supply head is provided with a plurality of air outlets arranged at intervals along the longitudinal direction and the transverse direction of the chain conveyor.

[0008] In some embodiments, the top of the drying shell is connected to an exhaust duct located on the upper side of the chain conveyor.

[0009] In some embodiments, the feed pipe extends vertically and is located above the feed end of the chain conveyor.

[0010] In some embodiments, a conveying impeller is disposed in the feed pipe.

[0011] In some embodiments, the discharge pipe is connected to a side of the drying shell and extends along the longitudinal direction of the chain conveyor.

[0012] In some embodiments, the outlet of the discharge pipe is arranged downward, and the double-roll crusher is located below the outlet of the discharge pipe.

[0013] In some embodiments, the invention further comprises a collecting bin connected to the outlet of the double-roll crusher.

[0014] In some embodiments, the collecting bin is located at the lower portion of the roll crusher.

[0015] Through the above technical scheme, the chain conveyor can continuously transport materials, the air supply part can dry the materials transported by the chain conveyor, the double-roll crusher can receive materials from the chain conveyor and continuously crush the materials, and the gap between the two crushing rollers of the double-roll crusher can be adjusted to produce broken glass that meets the particle size requirements, which not only improves the efficiency of glass drying and crushing, but also ensures the stability of the particle size of the produced broken glass. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a structural schematic diagram of this embodiment of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the air supply component;

[0019] Description of reference numerals:

[0020] 1. Drying shell; 2. Feed pipe; 3. Discharge pipe; 4. Chain conveyor; 5. Air supply part; 6. Double-roll crusher; 7. Driving wheel; 8. Driven wheel; 9. Chain row; 10. Air supply pipe; 11. Air supply head; 12. Air outlet; 13. Exhaust pipe; 14. Conveying impeller; 15. Collection bin. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the embodiments of the present disclosure in conjunction with the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to exemplarily illustrate the principles of the present disclosure, but cannot be used to limit the scope of the present disclosure. The present disclosure can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.

[0022] The present disclosure provides these embodiments to make the present disclosure thorough and complete, and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values ​​set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.

[0023] It should be noted that, in the description of the present disclosure, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0024] In addition, the words "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean vertical in the strict sense, but is within the tolerance range. "Parallel" does not mean parallel in the strict sense, but is within the tolerance range. "Include" or "comprising" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.

[0025] It should also be noted that in the description of the present disclosure, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.

[0026] All terms used in the present disclosure have the same meanings as those understood by those of ordinary skill in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, for example, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined as such herein.

[0027] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0028] like Figure 1 As shown, the present invention provides a broken glass drying and crushing device, which includes a drying shell 1, which is connected to a feed pipe 2 and a discharge pipe 3; a chain conveyor 4, which is arranged in the drying shell 1; an air supply member 5, which extends from the outside of the drying shell 1 into the drying shell 1 and can transport a drying airflow toward the chain conveyor 4; and a double-roll crusher 6, which is connected to the discharge pipe 3.

[0029] The drying shell 1 can enclose a space for accommodating other structures, such as accommodating the chain conveyor 4 and the transported broken glass, so that the drying airflow provided by the air supply member 5 can surround the transported broken glass, reduce the outward diffusion of the airflow, and ensure the drying effect.

[0030] The drying shell 1 is connected to a feed pipe 2 and a discharge pipe 3 . Cullet glass can be added into the drying shell 1 through the feed pipe 2 , and the dried cullet glass can be discharged through the discharge pipe 3 .

[0031] The chain conveyor 4 includes a chain for carrying materials. The chain is a hollow structure, which can allow the drying airflow provided by the air supply member 5 to pass through, thereby ensuring the flow of the drying airflow to ensure the drying effect.

[0032] The double-roll crusher is connected to the discharge pipe 3 , that is, it can receive the broken glass discharged from the discharge pipe 3 .

[0033] During operation, broken glass is continuously fed to the chain conveyor 4 in the drying shell 1 through the feed pipe 2. The broken glass moves continuously through the chain conveyor 4. The air supply member 5 provides a drying airflow to the moving chain to achieve drying of the moving broken glass. After the broken glass moves to the end of the chain conveyor 4, it can be discharged through the discharge pipe 3 to enter the double-roll crusher 6 to achieve crushing processing.

[0034] In this solution, the broken glass can be continuously transported and dried at the same time, and then the dried broken glass can be continuously crushed, realizing continuous operation. At the same time, the advantage of the double-roll crusher's uniform output particle size is utilized to improve the efficiency of glass drying and crushing, and also ensure the stability of the particle size of the produced broken glass.

[0035] like Figure 1 and Figure 2As shown, in some embodiments of the present scheme, the chain conveyor 4 includes a driving wheel 7, a driven wheel 8 and a chain row 9, and the air supply member 5 includes an air supply pipe 10 and an air supply head 11 connected to the air supply pipe 10, and the air supply head 11 is located between the driving wheel 7 and the driven wheel 8 and is provided with an air outlet 12 facing upward vertically. Among them, the driving wheel 7 and the driven wheel 8 support the chain row 9, and the chain row 9 includes a plurality of side-by-side chains to support the broken glass and allow the drying airflow to pass through. The air supply pipe 10 extends from the outside of the drying shell 1 to the inside thereof, and the air supply head 11 is arranged between the driving wheel 7 and the driven wheel 8, that is, the air supply head 11 is located below the part of the chain row 9 that supports the broken glass, and the upward air outlet 12 of the air supply head 11 can blow out the drying airflow to the chain row 9 above it to dry the part of the chain row 9 that carries the broken glass. In other embodiments, the air supply head 11 may also be disposed above the chain row 9 and provided with a downward air outlet 12; or, the air supply head 11 may be disposed on the side of the chain row 9 and provided with an air outlet 12 facing the chain row 9.

[0036] like Figure 2 As shown, in some embodiments of the present invention, the air supply head 11 is provided with a plurality of air outlets 12 arranged at intervals along the longitudinal direction and the transverse direction of the chain conveyor 4. The portion of the chain row 9 carrying the cullet has a certain width and length, that is, it has a certain size in the transverse direction and the longitudinal direction. Therefore, a plurality of air outlets 12 can be provided in these two directions respectively to form an air outlet array, so as to provide a more all-round drying airflow to the carried cullet.

[0037] like Figure 1 As shown, in some embodiments of the present solution, the top of the drying shell 1 is connected to an exhaust duct 13 located on the upper side of the chain conveyor 4.

[0038] Specifically, the exhaust pipe 13 and the drying shell 1 can be integrally formed, or connected by welding, screwing, riveting, etc. The exhaust pipe 13 is arranged above the chain conveyor 4, and the drying airflow can be discharged through the exhaust pipe 13 after passing through the chain row 9 and the broken glass. The exhaust pipe 13 can extend in the vertical direction.

[0039] like Figure 1 As shown, in some embodiments of the present solution, the feed pipe 2 extends vertically and is located above the feed end of the chain conveyor 4 .

[0040] Specifically, the feed pipe 2 and the drying shell 1 can be integrally formed, or connected by welding, screwing, riveting, etc. The feed pipe 2 has a side close to the chain conveyor 4 and the other side away from the chain conveyor 4. The opening of the other side of the feed pipe 2 away from the chain conveyor 4 is larger than the opening of the side of the feed pipe 2 close to the chain conveyor 4, so as to facilitate the operator to put in the material.

[0041] like Figure 1As shown, in some embodiments of the present solution, a conveying impeller 14 is provided in the feed pipe 2.

[0042] Specifically, the radius of the conveying impeller 14 is slightly smaller than the vertical distance from the central axis of the conveying impeller 14 to the wall of the feed pipe 2. The central axis of the conveying impeller 14 extends horizontally. During operation, the conveying impeller 14 actively rotates to drive the broken glass to be transported in the feed pipe 2 to prevent wet materials from accumulating in the feed pipe 2.

[0043] like Figure 1 As shown, in some embodiments of the present solution, the discharge pipe 3 is connected to the side of the drying shell 1 and extends along the longitudinal direction of the chain conveyor 4.

[0044] Specifically, the discharge pipe 3 and the drying shell 1 can be integrally formed, or connected by welding, screwing, riveting, etc. The discharge pipe 3 extends roughly along the longitudinal direction of the chain conveyor 4. For example, a downward slope of 10° to 90° can be set. The material discharged from the chain conveyor 4 can continuously enter the discharge port 3 and be discharged.

[0045] like Figure 1 As shown, in some embodiments of the present solution, the outlet of the discharge pipe 3 is arranged downward, and the double-roll crusher 6 is located below the outlet of the discharge pipe 3 .

[0046] Specifically, the roller crusher 6 includes a shell and a pair of crushing rollers arranged in the shell. The shell is provided with an inlet opening upward, and the outlet of the discharge port 3 faces the inlet of the roller crusher 6. The material discharged through the discharge port 3 enters the roller crusher 6. The roller crusher 6 can receive the material discharged from the discharge port 3 and continuously crush the material through the crushing rollers, thereby improving the efficiency of glass drying and crushing. By adjusting the gap between the two crushing rollers on the roller crusher 6, the discharge particle size is controlled to 20-40 mm, which meets the conditions for use as a raw material. In some other embodiments, the roller crusher 6 can also produce broken glass of other particle sizes.

[0047] like Figure 1 As shown, in some embodiments of the present invention, a collecting bin 15 is further included which is connected to the outlet of the roller crusher 6. Glass crushed by the roller crusher 6 can enter the collecting bin 15 for use.

[0048] like Figure 1 As shown, in some embodiments of the present invention, the collecting bin 15 is located at the lower part of the roller crusher 6. The housing of the roller crusher 6 may have an outlet arranged at the bottom thereof, and the collecting bin 15 is arranged below the roller crusher 6 to receive the crushed material. In other structures, the outlet of the roller crusher 16 may also be arranged at the side of its housing.

[0049] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.

[0050] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict.

Claims

1. A device for drying and crushing broken glass, characterized in that: include: A drying shell (1), wherein the drying shell (1) is connected to a feed pipe (2) and a discharge pipe (3); A chain conveyor (4), wherein the chain conveyor (4) is arranged in the drying shell (1); an air supply member (5), the air supply member (5) extending from the outside of the drying shell (1) into the drying shell (1) and capable of conveying a drying airflow toward the chain conveyor (4); and A double-roll crusher (6), wherein the double-roll crusher (6) is connected to the discharge pipe (3).

2. The device for drying and crushing cullet according to claim 1, characterized in that: The chain conveyor (4) comprises a driving wheel (7), a driven wheel (8) and a chain row (9); the air supply member (5) comprises an air supply pipe (10) and an air supply head (11) connected to the air supply pipe (10); the air supply head (11) is located between the driving wheel (7) and the driven wheel (8) and is provided with an air outlet (12) facing vertically upward.

3. The device for drying and crushing cullet according to claim 2, characterized in that: The air supply head (11) is provided with a plurality of air outlets (12) arranged at intervals along the longitudinal direction and the transverse direction of the chain conveyor (4).

4. The device for drying and crushing cullet according to claim 1, characterized in that: The top of the drying shell (1) is connected to an exhaust pipe (13) located on the upper side of the chain conveyor (4).

5. The device for drying and crushing cullet according to claim 1, characterized in that: The feed pipe (2) extends vertically and is located above the feed end of the chain conveyor (4).

6. The device for drying and crushing cullet according to claim 5, characterized in that: A conveying impeller (14) is arranged in the feed pipe (2).

7. The device for drying and crushing cullet according to claim 1, characterized in that: The discharge pipe (3) is connected to the side of the drying shell (1) and extends along the longitudinal direction of the chain conveyor (4).

8. The device for drying and crushing cullet according to claim 7, characterized in that: The outlet of the discharge pipe (3) is arranged downward, and the double-roll crusher (6) is located below the outlet of the discharge pipe (3).

9. The device for drying and crushing cullet according to claim 1, characterized in that: It also comprises a collecting bin (15) connected to the outlet of the double-roll crusher (6).

10. The device for drying and crushing cullet according to claim 9, characterized in that: The collecting bin (15) is located at the lower part of the double-roll crusher (6).

Citation Information

Patent Citations

  • Glass smashing and drying machine

    CN203771917U