Positioning and clamping device for solution split charging and heat sealing
By designing a solution packing and melting positioning and clamping device, the correcting mechanism and positioning part are used to achieve accurate positioning and clamping of ampoules, which solves the problem of inaccurate positioning of ampoules in the laboratory and improves filling efficiency and accuracy .
Patent Information
- Application Number
- CN202421900071.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-08-07
AI Technical Summary
In the laboratory, the positioning of the ampoule bottles is inaccurate during filling, resulting in low filling efficiency and poor accuracy.
A solution packing and sealing positioning clamping device is designed, including a frame, a turntable, a straightening mechanism and a flame spraying mechanism. By cooperating with the positioning part, the ampoule bottle is straightened and positioned and clamped to ensure the accurate positioning of the ampoule bottle during filling.
It realizes accurate positioning and clamping of ampoules during filling process, improves filling efficiency and accuracy, and solves the problem of ampoules positioning and filling in the laboratory.
Smart Images

Figure CN222452721U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a solution packaging melting and sealing positioning and clamping device, belonging to the technical field of ampoule bottle melting and sealing. Background Art
[0002] An ampoule is a hard glass container that can be melted and sealed. It is commonly used to store injectable drugs, vaccines, sera, etc. It can also be used to hold high-purity chemicals that must be isolated from the air. Its advantages fully meet the needs of laboratories. It is needed for standard products, experimental capability test samples, retained samples, etc. in some laboratories.
[0003] Chinese patent application number CN202010042155.7 discloses an integrated device for washing, moistening, filling and sealing of ampoules, including a main machine housing, a fixed disk, a turntable, a turntable drive motor, a stepper motor screw slide, a washing, moistening and filling integrated system and a rotary sealing system arranged in sequence along the rotation direction of the turntable; the fixed disk is fixed to the main machine housing by a support, the turntable is located above the fixed disk, an adaptive clamping mechanism is arranged along the circumferential direction of the turntable, and the ampoule is centered and fixed by the adaptive clamping mechanism; the washing, moistening and filling integrated system includes a washing, moistening and filling lifting arm, and the washing, moistening and filling lifting arm is arranged in sequence along the rotation direction of the turntable with a cleaning mechanism, a pre-moistening mechanism and a filling mechanism; the rotary sealing system includes a rotating mechanism and a sealing mechanism. It combines washing, moistening and filling, and can be filled with protective gas protection during filling; an adaptive clamping mechanism is used in conjunction with a flamethrower lifting sensor to achieve synchronous operation of ampoules of different specifications; negative pressure adsorption of the ampoule is used for rotary sealing to achieve hemispherical sealing without waste, and the device structure is complex and practical. Utility Model Content
[0004] Purpose of the utility model: In order to solve the problem of positioning and filling of ampoules in laboratories, the utility model provides a solution filling, sealing, positioning and clamping device.
[0005] Technical solution: To achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A solution dispensing, melting and sealing positioning and clamping device comprises a frame, a turntable, a turntable drive motor, a straightening mechanism and a flame spraying mechanism. The flame spraying mechanism and the turntable drive motor are relatively fixed to the frame, the turntable is installed on the frame, and the turntable is drivingly connected to the drive shaft of the turntable drive motor.
[0007] The turntable is provided with a placement hole, and the placement hole is provided with a positioning part, the positioning part includes a large opening end and a small opening end, and the opening distance of the positioning part gradually decreases from the large opening end to the small opening end, and the small opening end is located at the muzzle side of the flamethrower close to the flame spraying mechanism.
[0008] The straightening mechanism is used to cooperate with the positioning part to straighten and position the ampoule bottle.
[0009] Preferably, the righting mechanism comprises a righting arm, a righting bracket 1, and a preload spring 1, wherein the righting bracket 1 is mounted on the frame, the righting arm is rotatably mounted on the righting bracket 1 via a righting shaft, one end of the preload spring 1 is connected to the righting bracket 1, and the other end is connected to the righting arm. The righting arm is used to squeeze the ampoule bottle toward the opening small end of the positioning portion under the action of the preload spring 1.
[0010] Preferably: the righting arm is provided with a preload spring-mounting column-1 and a rotation hole, the righting bracket-1 is provided with a preload spring-mounting column-2, the righting shaft passes through the rotation hole, and the righting shaft is rotationally connected to the rotation hole. One end of the preload spring-1 is installed on the preload spring-mounting column-1, and the other end is installed on the preload spring-mounting column-2.
[0011] Preferably, the righting arm is provided with a righting bayonet, the righting bayonet is an arc-shaped bayonet, and the arc-shaped bayonet cooperates with the small opening end of the positioning portion to right and clamp the ampoule bottle.
[0012] Preferably: the righting mechanism comprises a telescopic rod, a second righting bracket, and a second pre-tensioning spring, the second righting bracket is provided with a slide groove, the telescopic rod is installed in the slide groove, and the telescopic rod is slidably connected along the slide groove, one end of the second pre-tensioning spring is installed on the second righting bracket, and the other end is installed on the telescopic rod, and the free end of the telescopic rod is provided with a second arc-shaped bayonet.
[0013] Preferably, the turntable includes a first turntable, a second turntable, and a third turntable which are sequentially arranged from top to bottom, the placement hole passes through the first turntable and the second turntable, the first turntable and the second turntable are provided with a turntable gap, the extrusion rotating belt squeezes the ampoule bottle toward the opening small end of the positioning part through the turntable gap, and the extrusion rotating belt drives the ampoule bottle to rotate. The straightening mechanism straightens the ampoule bottle through the turntable gap.
[0014] Preferably: comprising a filling system, the filling system comprising a column, a cross bar, a vertical bar, an injection needle mounting head and a medicine bag, the column being mounted on a frame, the column being provided with a first screw drive motor, a first screw, and a first screw nut, the first screw drive motor being in transmission connection with the first screw, the first screw nut being mounted on the first screw, the cross bar being slidably mounted on the column through a slide groove, and the cross bar being fixedly connected with the first screw nut. The cross bar being provided with a second screw drive motor, a second screw, and a second screw nut, the second screw drive motor being in transmission connection with the second screw, the second screw nut being mounted on the second screw, the vertical bar being slidably mounted on the cross bar through a slide groove, and the vertical bar being fixedly connected with the second screw nut. The vertical bar being provided with a third screw drive motor, a third screw, and a third screw nut, the third screw drive motor being in transmission connection with the third screw, the third screw nut being mounted on the third screw, the injection needle mounting head being slidably mounted on the vertical bar through a slide groove, and the injection needle mounting head being fixedly connected with the third screw nut. The medicine bag is installed on the frame, and the medicine bag is connected to the injection needle installation head through a pipeline.
[0015] Preferably: it includes a flame spraying mechanism, the flame spraying mechanism is relatively fixed to the frame, the small end of the opening is located at the muzzle side of the flame spraying gun close to the flame spraying mechanism, the flame spraying mechanism includes a flame spraying gun, a gun head mounting rod and a fuel bag, the gun head mounting rod is installed on the frame, the flame spraying gun is installed on the gun head mounting rod, and the flame spraying gun and the fuel bag are connected through a fuel pipeline.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] The utility model can position and clamp the ampoule bottle after it is positioned by cooperating with the righting mechanism and the positioning part, so that the ampoule bottle can be positioned and clamped accurately when being filled. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the solution filling, sealing, positioning and clamping device.
[0019] Figure 2 This is a partial schematic diagram of the fully automatic solution filling and sealing device.
[0020] Figure 3 Schematic diagram of the relationship between the extrusion rotating belt and the ampoule bottle.
[0021] Figure 4 It is a structural schematic diagram of the righting mechanism.
[0022] Figure 5 It is a structural schematic diagram of the righting arm.
[0023] Figure 6It is a schematic diagram of the structure of the turntable. DETAILED DESCRIPTION
[0024] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that these examples are only used to illustrate the present invention and are not used to limit the scope of the present invention. After reading the present invention, various equivalent forms of modifications to the present invention by those skilled in the art all fall within the scope defined by the claims attached to this application.
[0025] A solution dispensing, sealing, positioning and clamping device, such as Figure 1-6 As shown, it includes a frame 1, a turntable 2, a turntable drive motor, a bottle rubbing mechanism 3 and a flame spraying mechanism 5. The flame spraying mechanism 5 and the turntable drive motor are relatively fixed to the frame 1. The turntable 2 is installed on the frame 1, and the turntable 2 is drivingly connected to the drive shaft of the turntable drive motor.
[0026] The turntable 2 is provided with a placement hole 21, and the placement hole 21 is provided with a positioning portion 211, the positioning portion 211 includes an opening large end 213 and an opening small end 212, and the opening distance of the positioning portion 211 gradually decreases from the opening large end 213 to the opening distance of the opening small end 212, and the opening small end 212 is located at the muzzle side of the flamethrower 51 close to the flamethrower mechanism 5.
[0027] The bottle rubbing mechanism 3 is used to squeeze the ampoule bottle 7 toward the open small end 212 of the positioning portion 211 , apply a pre-tightening force to the ampoule bottle 7 , and drive the ampoule bottle 7 to rotate.
[0028] like Figure 2 and 3 As shown, the bottle rubbing mechanism 3 includes a driving wheel 31, a driven wheel 32, and an extrusion rotating belt 33. The extrusion rotating belt 33 is a rubber track. The driving wheel 31 and the driven wheel 32 are mounted on the frame 1. The driving wheel 31 and the driven wheel 32 are connected by the extrusion rotating belt 33. The extrusion rotating belt 33 is used to squeeze the ampoule bottle 7 toward the open small end 212 of the positioning portion 211 under the drive of the driving wheel 31, and apply a pre-tightening force to the ampoule bottle 7. At the same time, the extrusion rotating belt 33 drives the ampoule bottle 7 to rotate.
[0029] like Figure 1 , 3 As shown, the flame spray gun 51 is located at the center of the turntable 2, the small end of the opening points to the inner side of the turntable 2, and the large end of the opening points to the outer side of the turntable 2, and the extrusion rotating belt 33 squeezes the ampoule bottle 7 from the outer side of the turntable 2 to the center of the turntable 2. In another embodiment, the flame spray gun 51 is located outside the turntable 2, the small end of the opening points to the outer side of the turntable 2, and the large end of the opening points to the inner side of the turntable 2. The extrusion rotating belt 33 squeezes the ampoule bottle 7 from the center of the turntable 2 to the outer side of the turntable 2.
[0030] When sealing is required, the turntable 2 rotates to move the ampoule bottle 7 to be sealed to the sealing station. At this time, the ampoule bottle 7 is positioned by the interaction between the positioning portion 211 of the placement hole 21 and the extrusion rotating belt 33. At the same time, the outermost end of the positioned ampoule bottle 7 extends into the area surrounded by the tangents on both sides of the driving wheel 31 and the driven wheel 32, as shown in FIG. Figure 3 As shown, the positioned ampoule bottle 7 squeezes the adjacent extrusion rotating belt 33 outward, so that the extrusion rotating belt 33 is V-shaped. On the one hand, the positioning of the ampoule bottle 7 is more stable. On the other hand, the friction force 1 between the ampoule bottle 7 and the extrusion rotating belt 33 is increased, so that the friction force 1 is much greater than the friction force 2 between the ampoule bottle 7 and the positioning portion 211. Under the drive of the driving wheel 31, the extrusion rotating belt 33 can drive the ampoule bottle 7 to rotate through the friction force 1.
[0031] When the sealing is completed, the turntable 2 rotates to move the sealed ampoule bottle 7 so that the ampoule bottle 7 is separated from the extrusion rotating belt 33 .
[0032] like Figure 4 and 5 As shown, in another embodiment of the present utility model, a straightening mechanism 4 is provided, and the straightening mechanism 4 is used for straightening the ampoule bottle 7 during filling.
[0033] like Figure 4 and 5 As shown, the righting mechanism 4 includes a righting arm 41, a righting bracket 1 42, and a preload spring 1. The righting bracket 1 42 is mounted on the frame 1. The righting arm 41 is rotatably mounted on the righting bracket 1 42 via a righting shaft 421. One end of the preload spring 1 is connected to the righting bracket 1 42, and the other end is connected to the righting arm 41. The righting arm 41 is used to squeeze the ampoule bottle 7 toward the open small end 212 of the positioning portion 211 under the action of the preload spring 1.
[0034] The said righting arm 41 is provided with a pre-tensioning spring first mounting column 412 and a rotating hole 413, the said righting bracket 42 is provided with a pre-tensioning spring first mounting column 422, the said righting shaft 421 passes through the rotating hole 413, and the righting shaft 421 is rotatably connected with the rotating hole 413. One end of the said pre-tensioning spring first is installed on the pre-tensioning spring first mounting column 412, and the other end is installed on the pre-tensioning spring first mounting column 422.
[0035] The straightening arm 41 is provided with a straightening snap-on 411 , which is an arc-shaped snap-on. The arc-shaped snap-on cooperates with the open small end 212 of the positioning portion 211 to straighten and clamp the ampoule bottle 7 .
[0036] When filling is required, the turntable 2 rotates to move the ampoule bottle 7 to be filled to the filling position. During the process of the ampoule bottle 7 moving to the filling position, the turntable 2 drives the ampoule bottle 7 to contact the arc-shaped bayonet first, and pushes the straightening shaft 421 to rotate. The preloaded spring produces a tensile deformation and generates an elastic force. Under the action of the elastic force, the straightening arm 41 squeezes the ampoule bottle 7 toward the open small end 212 through the arc-shaped bayonet until the ampoule bottle 7 cannot move toward the open small end 212. When the ampoule bottle 7 moves to the filling position, the turntable 2 stops rotating. At this time, the ampoule bottle 7 is fixed between the straightening bayonet 411 and the positioning portion 211.
[0037] When the filling is completed, the turntable 2 rotates to move the filled ampoule 7 to the next station. During the movement of the ampoule 7 driven by the turntable 2, the ampoule 7 pushes the righting clip 411 to rotate, and the righting clip 411 pushes the righting arm 41 to rotate around the righting rotation axis 421, and the preload spring is stretched and deformed until the ampoule 7 is separated from the righting clip 411. At this time, the preload spring is reset, driving the righting arm 41 to rotate, so that the righting arm 41 returns to the initial position.
[0038] In another embodiment, the righting mechanism 4 includes a telescopic rod, a righting bracket two, and a pre-tensioning spring two. The righting bracket two is provided with a slide groove, the telescopic rod is installed in the slide groove, and the telescopic rod is slidably connected along the slide groove. One end of the pre-tensioning spring two is installed on the righting bracket two, and the other end is installed on the telescopic rod. The free end of the telescopic rod is provided with an arc-shaped bayonet two.
[0039] When filling is required, the turntable 2 rotates to move the ampoule bottle 7 to be filled to the filling position. During the process of the ampoule bottle 7 moving to the filling position, the turntable 2 drives the ampoule bottle 7 to contact the arc-shaped bayonet 2 first, pushing the telescopic rod to move outward, and the preloaded spring 2 produces a tensile deformation to generate an elastic force. Under the action of the elastic force, the telescopic rod squeezes the ampoule bottle 7 toward the open small end 212 through the arc-shaped bayonet 2 until the ampoule bottle 7 cannot move toward the open small end 212. When the ampoule bottle 7 moves to the filling position, the turntable 2 stops rotating. At this time, the ampoule bottle 7 is fixed between the arc-shaped bayonet 2 and the positioning portion 211.
[0040] When the filling is completed, the turntable 2 rotates to move the filled ampoule 7 to the next station. During the movement of the ampoule 7 driven by the turntable 2, the ampoule 7 pushes the arc-shaped bayonet 2 to move, and the arc-shaped bayonet 2 pushes the telescopic rod to move outward, and the preload spring 1 produces a tensile deformation until the ampoule 7 is separated from the arc-shaped bayonet 2. At this time, the preload spring 2 is reset, driving the telescopic rod to move inward, so that the telescopic rod returns to the initial position.
[0041] In another embodiment, if Figure 2 and 6As shown, the turntable 2 includes a first turntable 22, a second turntable 23, and a third turntable arranged in sequence from top to bottom, the placement hole 21 passes through the first turntable 22 and the second turntable 23, and the first turntable 22 and the second turntable 23 are provided with a turntable gap, and the extrusion rotating belt 33 squeezes the ampoule bottle 7 toward the open small end 212 of the positioning portion 211 through the turntable gap, and the extrusion rotating belt 33 drives the ampoule bottle 7 to rotate. The straightening mechanism 4 straightens the ampoule bottle 7 through the turntable gap.
[0042] In another embodiment, if Figure 1 As shown, it includes a filling system 6, and the filling system 6 is driven by three screw drive motors to drive the screws to realize movement in three directions of XYZ. The filling system 6 includes a column 61, a cross bar 62, a vertical rod 63, an injection needle mounting head 64 and a medicine bag. The column 61 is installed on the frame 1, and the column 61 is provided with a first screw drive motor, a first screw, and a first screw nut. The first screw drive motor is connected to the first screw by transmission, and the first screw nut is installed on the first screw. The cross bar 62 is slidably installed on the column 61 through a slide groove, and the cross bar 62 is fixedly connected to the first screw nut. The cross bar 62 is provided with a second screw drive motor, a second screw, and a second screw nut. The second screw drive motor is connected to the second screw by transmission, and the second screw nut is installed on the second screw. The vertical rod 63 is slidably installed on the cross bar 62 through a slide groove, and the vertical rod 63 is fixedly connected to the second screw nut. The vertical rod 63 is provided with a third screw drive motor, a third screw, and a third screw nut. The third screw drive motor is in transmission connection with the third screw, and the third screw nut is mounted on the third screw. The injection needle mounting head 64 is slidably mounted on the vertical rod 63 through a slide groove, and the injection needle mounting head 64 is fixedly connected to the third screw nut. The medicine bag is mounted on the frame 1, and the medicine bag is connected to the injection needle mounting head 64 through a pipeline.
[0043] In another embodiment, if Figure 1 As shown, the flame spraying mechanism 5 includes a flame spray gun 51, a gun head mounting rod 52 and a fuel bag. The gun head mounting rod 52 is installed on the frame 1, and the flame spray gun 51 is installed on the gun head mounting rod 52. The flame spray gun 51 and the fuel bag are connected through a fuel pipeline.
[0044] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A solution dispensing, sealing, positioning and clamping device, characterized in that: The machine comprises a frame (1), a turntable (2), a turntable drive motor, and a straightening mechanism (4), wherein the turntable drive motor and the frame (1) are relatively fixed, the turntable (2) is mounted on the frame (1), and the turntable (2) is drivingly connected to a drive shaft of the turntable drive motor; The rotating disk (2) is provided with a placement hole (21), and the placement hole (21) is provided with a positioning portion (211), the positioning portion (211) comprises a large opening end (213) and a small opening end (212), and the opening distance of the positioning portion (211) gradually decreases from the large opening end (213) to the small opening end (212); The straightening mechanism (4) is used to cooperate with the positioning portion (211) to straighten and position the ampoule bottle (7) for clamping.
2. According to claim 1, the solution dispensing, sealing, positioning and clamping device is characterized by: The righting mechanism (4) comprises a righting arm (41), a righting bracket (42), and a preload spring. The righting bracket (42) is mounted on the frame (1). The righting arm (41) is rotatably mounted on the righting bracket (42) via a righting shaft (421). One end of the preload spring is connected to the righting bracket (42), and the other end is connected to the righting arm (41). The righting arm (41) is used to press the ampoule bottle (7) toward the open small end (212) of the positioning portion (211) under the action of the preload spring.
3. The solution dispensing, sealing, positioning and clamping device according to claim 2, characterized in that: The righting arm (41) is provided with a preload spring-mounting column (412) and a rotating hole (413); the righting bracket (42) is provided with a preload spring-mounting column (422); the righting shaft (421) passes through the rotating hole (413), and the righting shaft (421) is rotatably connected to the rotating hole (413); one end of the preload spring is mounted on the preload spring-mounting column (412), and the other end is mounted on the preload spring-mounting column (422).
4. The solution dispensing, sealing, positioning and clamping device according to claim 3, characterized in that: The straightening arm (41) is provided with a straightening snap-on socket (411), the straightening snap-on socket (411) being an arc-shaped snap-on socket, and the arc-shaped snap-on socket cooperates with the open small end (212) of the positioning portion (211) to straighten and clamp the ampoule bottle (7).
5. The solution dispensing, sealing, positioning and clamping device according to claim 1, characterized in that: The righting mechanism (4) comprises a telescopic rod, a second righting bracket, and a second preload spring. The second righting bracket is provided with a slide slot, the telescopic rod is mounted in the slide slot, and the telescopic rod is slidably connected along the slide slot. One end of the second preload spring is mounted on the second righting bracket, and the other end is mounted on the telescopic rod. The free end of the telescopic rod is provided with a second arc-shaped bayonet.
6. The solution dispensing, sealing, positioning and clamping device according to claim 2 or 5, characterized in that: The turntable (2) comprises a first turntable (22), a second turntable (23), and a third turntable which are arranged in sequence from top to bottom; the placement hole (21) passes through the first turntable (22) and the second turntable (23); the first turntable (22) and the second turntable (23) are provided with turntable gaps; the extrusion rotating belt (33) squeezes the ampoule bottle (7) toward the open small end (212) of the positioning portion (211) through the turntable gaps; and the extrusion rotating belt (33) drives the ampoule bottle (7) to rotate; the straightening mechanism (4) straightens the ampoule bottle (7) through the turntable gaps.
Citation Information
Patent Citations
Ampoule bottle washing, wetting, filling and sealing integrated device
CN111170256A