Dedusting and cleaning device for machining fan-shaped section roller of continuous casting machine

By introducing screw reciprocating displacement structure, water-washing cleaning structure, sponge cleaning structure, rotary clamping fixing structure and electric lifting structure into the dust removal device, the incomplete dust removal and time-consuming and labor-intensive use of the continuous casting machine's fan-shaped roller processing is solved. The problem of this achieves efficient and safe dust removal and cleaning effect.

CN222491165UActive Publication Date: 2025-02-18MAANSHAN BAIYUAN MACHINERY CO LTD
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Patent Information

Application Number
CN202421740648.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-02-18
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

When used for the processing of the fan-shaped rollers of the continuous casting machine, it is difficult to effectively clean the stubborn dust on the surface of the rollers, and the use process is time-consuming and labor-intensive, which poses a safety hazard.

Method used

A dust removal and cleaning device for the processing of the fan-shaped rollers of the continuous casting machine is designed, using a screw-type reciprocating displacement structure, a water-washing cleaning structure, a sponge cleaning structure, a rotary clamping fixing structure and an electric lifting structure. Through the combination of these structures, it is realized. All-round dust removal and cleaning of the roller surface.

Benefits of technology

It significantly improves the effect and efficiency of dust removal and cleaning, improves the stability and safety of the device during use, and makes operation more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of dust removal in roller processing, in particular to a dust removal cleaning device for processing a fan-shaped section roller of a continuous casting machine, and adopts the technical scheme that the dust removal cleaning device for processing the fan-shaped section roller of the continuous casting machine comprises an electric telescopic rod, a bearing assembly, a supporting assembly, a cleaning assembly and a cleaning assembly, the bearing assembly is provided with two sets of electric telescopic rods distributed up and down, the upper and lower sets of electric telescopic rods are provided with supporting assemblies respectively, and the upper and lower sets of supporting assemblies are provided with a cleaning assembly for washing the surface of a roller and a cleaning assembly for stably buffering and cleaning the surface of the roller respectively. According to the utility model, the second motor drives the screw rod to enable the brush sponge and the sprayer to perform all-directional and efficient dust removal cleaning on the surface of the roller which is driven by the first motor to rotate at a constant speed.
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Description

Technical Field

[0001] The utility model belongs to the field of roller processing dust removal, and in particular relates to a dust removal and cleaning device for processing a sector roller of a continuous casting machine. Background Art

[0002] Roller dust removal and cleaning devices are usually used in industrial equipment or machinery. Their main function is to remove dust, debris or other debris on the surface of the roller to ensure the normal operation of the equipment and improve production efficiency.

[0003] Existing dust removal and cleaning devices are often used to clean the surface of the rollers through high-pressure gas when used for processing the sector rollers of continuous casting machines. However, the high-pressure gas is not effective in cleaning the stubborn dust remaining on the surface of the rollers, and residues are easily generated, so that workers are required to perform secondary cleaning, which in turn affects the effect and efficiency of the device in removing dust from the rollers. In addition, the high-pressure gas generator often needs to be held by workers in order to flexibly remove dust from the surface of the rollers, which is very time-consuming and labor-intensive, and is prone to safety accidents due to improper operation by workers.

[0004] Therefore, in view of the problems that the dust removal structure of the above-mentioned dust removal and cleaning device is not effective in cleaning the roller surface buffer when used for processing the sector rollers of the continuous casting machine, and it is time-consuming and labor-intensive to use, a dust removal and cleaning device for processing the sector rollers of the continuous casting machine is developed. By adding a screw-type reciprocating displacement structure, a water washing and cleaning structure, a sponge cleaning structure, a rotating clamping and fixing structure and an electric lifting structure to the dust removal and cleaning device, the effect and efficiency of the device in dust removal and cleaning the roller surface can be greatly improved, and its stability and safety during use can be improved, and the convenience of the device during use can also be improved. Utility Model Content

[0005] In order to overcome the problem that the dust removal and cleaning device is difficult to fully and efficiently clean the stubborn dust on the roller surface when used in the processing of the sector roller of the continuous casting machine.

[0006] The technical scheme of the utility model is: a dust removal and cleaning device for processing the fan-shaped segment rollers of a continuous casting machine, comprising an electric telescopic rod, and also comprising a bearing assembly, a supporting assembly, a cleaning assembly and a cleaning assembly. Two groups of electric telescopic rods distributed up and down are arranged on the bearing assembly, and the upper and lower groups of electric telescopic rods are respectively installed with supporting assemblies up and down, and the upper and lower groups of supporting assemblies are respectively installed with a cleaning assembly for washing the roller surface and a cleaning assembly for cleaning the roller surface for stable buffering. The bearing assembly comprises a bearing platform, a mounting groove, a through hole, a processing frame, a first trough body, a first motor, a rotating bolt, and a four-claw chuck. Through holes are penetrated at the left and right ends of the processing frame, and the first trough body is opened at the four corner edges of the upper and lower ends of the processing frame. The electric telescopic rod is installed in the first trough body, and the bearing platform is fixedly connected to the center of the outer wall of the processing frame, and the upper and lower ends of the bearing platform are penetrated with left-right symmetrical mounting grooves.

[0007] Preferably, the left and right ends of the roller are clamped and fixed by the bearing assembly and driven to rotate at a uniform speed, so as to cooperate with the cleaning assembly and the cleaning assembly driven by the supporting assembly to perform all-round dust removal and cleaning processing on the surface of the roller.

[0008] Preferably, a first motor is fixed in the mounting groove, a rotating bolt is fixed at one end of the first motor output unit close to each other, the rotating bolt is rotatably installed in the through hole, and a four-jaw chuck is fixed at one end of the rotating bolt close to each other. When in use, the four-jaw chuck can be driven by the first motor to clamp and fix the roller while also driving it to rotate at a uniform speed, so that the roller can be dusted and cleaned by a brush, sponge and sprayer.

[0009] Preferably, the support assembly includes a support frame, a limit groove, a second groove body, a second motor and a screw rod body. The end of the electric telescopic rod that is away from each other is fixedly connected to the support frame. The front and rear ends of the support frame are penetrated by a limit groove. The left end of the support frame is penetrated by a second groove body. When in use, the first screw rod nut and the second screw rod nut can be assisted in limiting by the limit groove and the support frame to improve their stability when displacing left and right, thereby improving the effect of the brush sponge and sprayer on the roller to remove dust.

[0010] Preferably, a second motor is fixedly connected in the second groove body, and a screw rod body is fixedly connected to the right end of the second motor output unit. The right end of the screw rod body is matched with the right end of the support frame. When in use, the screw rod body can be driven to rotate by the second motor to drive the brush sponge and sprayer to perform all-round dust removal and cleaning on the dust on the surface of the roller as needed.

[0011] Preferably, the cleaning assembly includes a storage box, a water tank rack, a first screw nut, a sprayer and a first limit block. The upper end of the first screw nut is fixedly connected to the water tank rack, and the storage box is installed in the water tank rack. The lower end of the first screw nut is fixedly connected to the sprayer. When in use, the storage box and the sprayer are interconnected by a pipe, so that the cleaning liquid in the storage box can be transported to the sprayer to improve the convenience of using the sprayer.

[0012] Preferably, the front and rear ends of the first screw nut are fixed with first limit blocks, the first limit blocks are adapted to the limit grooves in the support frame near the upper end of the processing frame, and the second screw nut is adapted to the screw body in the support frame near the upper end of the processing frame. When in use, the cleaning liquid is evenly sprayed on the surface of the roller in an atomized manner through a sprayer to enhance the dust removal and cleaning effect of the device on the roller.

[0013] Preferably, the cleaning component includes a brush sponge, a sponge rack, a second screw nut and a second limit block. The front and rear ends of the second screw nut are fixedly connected with second limit blocks. The second limit block is adapted to the limit groove in the support frame near the lower end of the processing frame. The second screw nut is adapted to the screw body in the support frame near the lower end of the processing frame. The upper end of the second screw nut is fixedly connected to the sponge rack. The upper end of the sponge rack is fixedly connected to a brush sponge. When in use, the brush sponge can be used to brush and clean stubborn dust on the surface of the roller to improve the dust removal and cleaning effect of the device on the roller.

[0014] Beneficial effects of the utility model:

[0015] 1. The four-claw chuck can be driven by the first motor to clamp and fix the roller and can also drive it to rotate at a uniform speed, so that the brush sponge and sprayer can be used to remove dust from the roller;

[0016] 2. The second motor can drive the screw body to rotate, so as to drive the brush sponge and the sprayer to perform comprehensive dust removal and cleaning on the roller surface as needed;

[0017] 3. Use a sprayer to evenly spray the cleaning liquid on the surface of the roller in an atomized manner to enhance the dust removal and cleaning effect of the device on the roller;

[0018] 4. The stubborn dust on the surface of the roller can be brushed and cleaned by the brush sponge to improve the dust removal and cleaning effect of the device on the roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 What is shown is a three-dimensional schematic diagram of the dust removal and cleaning device for processing the sector roller of a continuous casting machine of the utility model;

[0020] Figure 2The three-dimensional structure disassembled schematic diagram of the dust removal and cleaning device for processing the sector roller of the continuous casting machine of the utility model is shown;

[0021] Figure 3 The three-dimensional structure schematic diagram of the bearing assembly and the electric telescopic rod of the dust removal and cleaning device for processing the sector roller of the continuous casting machine of the utility model is shown;

[0022] Figure 4 The schematic diagram of the three-dimensional structure disassembly of the support assembly and the cleaning assembly of the dust removal and cleaning device for processing the sector roller of the continuous casting machine of the utility model is shown;

[0023] Figure 5 What is shown is a schematic diagram of the three-dimensional structure disassembly of the support component and the cleaning component of the dust removal and cleaning device for processing the sector rollers of the continuous casting machine of the present invention.

[0024] Explanation of the accompanying drawings: 101-carrying platform, 102-installing groove, 103-through hole, 104-processing frame, 105-first groove body, 106-first motor, 107-rotating bolt, 108-four-claw chuck, 201-support frame, 202-limiting groove, 203-second groove body, 204-second motor, 205-screw body, 301-storage box, 302-water tank rack, 303-first screw nut, 304-sprayer, 305-first limiting block, 401-brush sponge, 402-sponge rack, 403-second screw nut, 404-second limiting block, 5-electric telescopic rod. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0026] See also Figure 1-Figure 3The utility model provides an embodiment: a dust removal and cleaning device for processing a sector roller of a continuous casting machine, comprising an electric telescopic rod 5, a bearing assembly, a supporting assembly, a cleaning assembly and a cleaning assembly, wherein the bearing assembly is provided with two groups of electric telescopic rods 5 distributed up and down, and the upper and lower groups of electric telescopic rods 5 are respectively installed with supporting assemblies up and down, and the upper and lower groups of supporting assemblies are respectively installed with a cleaning assembly for washing the roller surface and a cleaning assembly for cleaning the roller surface for stable buffering, the bearing assembly comprises a bearing platform 101, a mounting groove 102, a through hole 103, a processing frame 104, a first trough body 105, a first motor 106, a rotating bolt 107, and a four-claw chuck 108, the left and right ends of the processing frame 104 are penetrated with through holes 103, the four corner edges of the upper and lower ends of the processing frame 104 are provided with first trough bodies 105, and the electric telescopic rods are installed in the first trough body 105 5. A support platform 101 is fixedly connected to the center of the outer wall of the processing frame 104. The upper and lower ends of the support platform 101 are penetrated with left-right symmetrical mounting grooves 102. The left and right ends of the roller are clamped and fixed by the support component and driven to rotate at a uniform speed, so as to cooperate with the cleaning component and the cleaning component driven by the support component to perform all-round dust removal and cleaning processing on the surface of the roller. A first motor 106 is fixedly connected in the mounting groove 102. The end of the output unit of the first motor 106 that is close to each other is fixedly connected with a rotating bolt 107. The rotating bolt 107 is rotatably installed in the through hole 103. The end of the rotating bolt 107 that is close to each other is fixedly connected with a four-claw chuck 108. When in use, the four-claw chuck 108 driven by the first motor 106 can clamp and fix the roller and drive it to rotate at a uniform speed, so as to facilitate the brush sponge 401 and the sprayer 304 to perform dust removal and cleaning on the roller.

[0027] See also Figure 4-Figure 5In the present embodiment, as a preference, the support assembly comprises a support frame 201, a limiting groove 202, a second groove body 203, a second motor 204 and a screw rod body 205. The ends of the electric telescopic rod 5 which are away from each other are fixedly connected to the support frame 201. The limiting groove 202 is penetrated through the front and rear ends of the support frame 201. The second groove body 203 is penetrated through the left end of the support frame 201. When in use, the first screw rod nut 303 and the second screw rod nut 403 can be assisted in limiting through the limiting groove 202 and the support frame 201 to improve its stability during left and right displacement, thereby improving the dust removal effect of the brush sponge 401 and the sprayer 304 on the roller. The second groove body 203 is fixedly connected to the first screw rod nut 303 and the second screw rod nut 403. The second motor 204, the right end of the output unit of the second motor 204 is fixedly connected with a screw body 205, the right end of the screw body 205 is adapted to the right end of the support frame 201, when in use, the second motor 204 can drive the screw body 205 to rotate, so as to drive the brush sponge 401 and the sprayer 304 to perform all-round dust removal and cleaning on the dust on the surface of the roller as needed, the cleaning component includes a storage box 301, a water tank frame 302, a first screw nut 303, a sprayer 304 and a first limit block 305, the upper end of the first screw nut 303 is fixedly connected with the water tank frame 302, the storage box 301 is installed in the water tank frame 302, and the lower end of the first screw nut 303 is fixedly connected with the sprayer 3 04. When in use, the storage box 301 and the sprayer 304 are interconnected by a pipeline, and the cleaning liquid in the storage box 301 can be transported to the sprayer 304 to improve the convenience of using the sprayer 304. The front and rear ends of the first screw nut 303 are fixed with a first limit block 305, and the first limit block 305 is adapted to the limit groove 202 in the support frame 201 near the upper end of the processing frame 104. The second screw nut 403 is adapted to the screw body 205 in the support frame 201 near the upper end of the processing frame 104. When in use, the cleaning liquid is evenly sprayed on the surface of the roller in an atomized manner through the sprayer 304 to improve the dust removal and cleaning effect of the device on the roller. The cleaning component includes: It includes a brush sponge 401, a sponge frame 402, a second screw nut 403 and a second limit block 404. The front and rear ends of the second screw nut 403 are fixedly connected with the second limit blocks 404. The second limit block 404 is adapted to the limit groove 202 in the support frame 201 near the lower end of the processing frame 104. The second screw nut 403 is adapted to the screw body 205 in the support frame 201 near the lower end of the processing frame 104. The upper end of the second screw nut 403 is fixedly connected to the sponge frame 402. The upper end of the sponge frame 402 is fixedly connected to the brush sponge 401. When in use, the brush sponge 401 can be used to brush and clean stubborn dust on the surface of the roller to improve the dust removal and cleaning effect of the device on the roller.

[0028] When working, first, the roller is placed in two four-claw chucks 108, and the left and right ends of the roller are clamped and fixed by the four-claw chucks 108, and then the first motor 106 drives the rotating bolt 107 to rotate, so as to drive the roller fixed by the four-claw chucks 108 to rotate at a uniform speed;

[0029] Next, the electric telescopic rod 5 at the upper end of the processing frame 104 is started to adjust the sprayer 304 in the upper support frame 201 to the recovery height, and then the second motor 204 drives the screw rod body 205 to rotate, so as to drive the sprayer 304 to reciprocate along the roller surface, and cooperate with the sprayer 304 to evenly spray the cleaning liquid in the storage box 301 onto the roller surface to preliminarily clean the dust thereon;

[0030] Then, start the electric telescopic rod 5 at the lower end of the processing frame 104 to adjust the brush sponge 401 in the upper support frame 201 to the recovery height, and then drive the screw rod body 205 to rotate through the second motor 204 to drive the brush sponge 401 to move back and forth along the roller surface to perform secondary cleaning of the stubborn dust on the roller surface. Finally, the cleaned roller can be taken out from the two four-claw chucks 108.

[0031] Through the above steps, the second motor 204 drives the screw body 205 to make the brush sponge 401 and the sprayer 304 pair, which are driven by the first motor 106 to rotate the roller surface at a uniform speed for all-round and efficient dust removal and cleaning, thereby solving the problem that the dust removal and cleaning device is difficult to perform all-round and efficient cleaning on the stubborn dust on the roller surface when used for processing the sector roller of the continuous casting machine.

[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A dust removal and cleaning device for processing a segment roller of a continuous casting machine, comprising an electric telescopic rod (5), characterized in that: The invention also comprises a bearing assembly, a supporting assembly, a cleaning assembly and a cleaning assembly. The bearing assembly is provided with two groups of electric telescopic rods (5) distributed in an upper and lower manner. The upper and lower groups of electric telescopic rods (5) are respectively provided with supporting assemblies, and the upper and lower groups of supporting assemblies are respectively provided with a cleaning assembly for washing the surface of the roller and a cleaning assembly for cleaning the surface of the roller by stabilizing and buffering. The bearing assembly comprises a bearing platform (101), a mounting groove (102), a through hole (103), a processing frame (104), a first groove body (105), a first groove body (106), a first groove body (107), a first groove body (108), a second groove body (109), a second groove body (110), a second groove body (111), a second groove body (112), a second groove body (113), a second groove body (114), a second groove body (115), a second groove body (116), a second groove body (117), a second groove body (118), a second groove body (119), a second groove body (120), a second groove body (121), a second groove body (122), a second groove body (123), a second groove body (124), a second groove body (125), a second groove body (126), a second groove body (127), a second groove body (128), a second groove body (129), a second groove body (130), a second groove body (131), a second groove body (132), a second groove body (133), a second groove body (134), a second groove body (135), a second groove body (136), a second groove body (137), a second groove body (138), a second groove body (139), a second groove body (13 05), a first motor (106), a rotating bolt (107) and a four-claw chuck (108), through holes (103) are provided at the left and right ends of the processing frame (104), first grooves (105) are provided at the four corner edges of the upper and lower ends of the processing frame (104), an electric telescopic rod (5) is installed in the first groove (105), a supporting platform (101) is fixedly connected to the center of the outer wall of the processing frame (104), and left and right symmetrical installation grooves (102) are provided at the upper and lower ends of the supporting platform (101).

2. The dust removal and cleaning device for processing the segment roller of the continuous casting machine according to claim 1, characterized in that: A first motor (106) is fixedly connected in the installation groove (102); a rotating bolt (107) is fixedly connected to one end of the output unit of the first motor (106) close to each other; the rotating bolt (107) is rotatably installed in the through hole (103); and a four-claw chuck (108) is fixedly connected to one end of the rotating bolt (107) close to each other.

3. The dust removal and cleaning device for processing the segment roller of the continuous casting machine according to claim 2, characterized in that: The support assembly comprises a support frame (201), a limiting groove (202), a second groove body (203), a second motor (204) and a screw rod body (205); one end of the electric telescopic rod (5) which is away from each other is fixedly connected to the support frame (201); the limiting groove (202) is penetrated at the front and rear ends of the support frame (201); and the second groove body (203) is penetrated at the left end of the support frame (201).

4. The dust removal and cleaning device for processing the continuous casting machine segment roller according to claim 3, characterized in that: The second slot body (203) is fixedly connected with a second motor (204), the right end of the output unit of the second motor (204) is fixedly connected with a screw rod body (205), and the right end of the screw rod body (205) is matched with the right end of the support frame (201).

5. The dust removal and cleaning device for processing the segment roller of the continuous casting machine according to claim 4, characterized in that: The cleaning assembly comprises a storage box (301), a water tank frame (302), a first screw nut (303), a sprayer (304) and a first limit block (305); the upper end of the first screw nut (303) is fixedly connected to the water tank frame (302); the storage box (301) is installed in the water tank frame (302); and the lower end of the first screw nut (303) is fixedly connected to the sprayer (304).

6. The dust removal and cleaning device for processing the segment rollers of a continuous casting machine according to claim 5, characterized in that: The first screw nut (303) is fixedly connected to the front and rear ends with a first limit block (305), the first limit block (305) is matched with a limit groove (202) in a support frame (201) close to the upper end of the processing frame (104), and the second screw nut (403) is matched with a screw body (205) in a support frame (201) close to the upper end of the processing frame (104).

7. The dust removal and cleaning device for processing the segment rollers of a continuous casting machine according to claim 6, characterized in that: The cleaning component comprises a brush sponge (401), a sponge frame (402), a second screw nut (403) and a second limit block (404); the second limit blocks (404) are fixedly connected to the front and rear ends of the second screw nut (403); the second limit block (404) is matched with a limit groove (202) in a support frame (201) near the lower end of the processing frame (104); the second screw nut (403) is matched with a screw body (205) in a support frame (201) near the lower end of the processing frame (104); the upper end of the second screw nut (403) is fixedly connected to the sponge frame (402); and the upper end of the sponge frame (402) is fixedly connected to the brush sponge (401).