Intelligent sensing technology training platform

Abstract

The utility model discloses an intelligent sensing technology training platform, and relates to the technical field of automation equipment. According to the technical key points, a warehousing station, a weighing and code scanning station, a packaging station, a vision station, a filling station and an ex-warehouse station are sequentially arranged in the direction from left to right, all the stations are electrically connected with an electric control system, a plurality of limiting blocks are arranged on a conveying plate, the limiting blocks penetrate through the conveying plate, and the limiting blocks are electrically connected with the electric control system. A traditional sensor and an intelligent sensor are integrated on the same device through a production line, debugging of a single sensor can be achieved, application of various sensors on the production line can also be achieved, and various communication protocols are learned through programming configuration and debugging of the various sensors; when practical training is carried out on the intelligent sensing technology practical training platform, related knowledge theories and practical skills can be learned and mastered, and automatic production line integrated knowledge can also be learned and mastered.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to an intelligent sensor technology training platform. Background Art

[0002] The intelligent sensor technology training station is mainly used in colleges and universities, and is suitable for students majoring in mechatronics, electrical automation technology, intelligent sensor technology, and intelligent mechatronics technology. Through training on the intelligent sensor technology training station, students can learn and master relevant knowledge, theories, and practical skills, as well as automated production line integration knowledge.

[0003] Currently, the training platforms in colleges and universities are still in their infancy. They can only realize simple functions and conduct simulations in abstract environments, which does not leave a deep impression on learning. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide an intelligent sensing technology training platform, which has the advantages of being able to learn and master relevant knowledge theories and practical skills, as well as integrated knowledge of automated production lines.

[0005] The above-mentioned purpose of the utility model is achieved through the following technical solutions:

[0006] An intelligent sensing technology training platform includes an operating table, characterized in that a conveyor line is arranged on the operating table, and a warehousing station, a weighing and scanning station, a packaging station, a visual station, a filling station and a warehousing station are arranged in sequence from left to right, and the above stations are all electrically connected to an electric control system. The conveyor line includes conveyor belts for conveying on both sides and a conveyor plate located between the two conveyor belts, the conveyor plate is not connected to the conveyor belt and does not transmit, and a plurality of limit blocks are arranged on the conveyor plate, and the plurality of limit blocks pass through the conveyor plate, and the limit blocks are electrically connected to the electric control system.

[0007] In a preferred example, the utility model can be further configured as follows: the outbound station includes a drive unit and a storage unit, the storage unit includes a storage tray, a plurality of slots are provided on the storage tray, a first electric push rod is provided on the lower side of one of the slots, the first electric push rod is located on the operating table, and the drive unit is located on the lower side of the storage tray.

[0008] In a preferred example, the utility model can be further configured as follows: the weighing and scanning code station includes a code reader, a displacement sensor and a second electric push rod, the second electric push rod is connected to the operating table, and the second electric push rod is located below the conveying plate, a through hole is provided on the conveying plate, the output end of the second electric push rod can be inserted into the through hole, and the code reader and the displacement sensor are located on both sides of the conveying line with the conveying line as the center.

[0009] In a preferred example, the utility model can be further configured as follows: the packaging station includes a conveying mechanism and a positioning mechanism, an electromagnetic suction cup is provided on the top of the conveying mechanism, the conveying mechanism is composed of two sets of servo modules, and an ultrasonic sensor is provided on one side of the conveying mechanism.

[0010] In a preferred example, the utility model can be further configured as follows: the visual workstation includes a bracket and a camera, the camera is connected to the bracket and the position of the camera can be finely adjusted, and the bracket is connected to the operating table.

[0011] In a preferred example, the utility model can be further configured as follows: the filling station includes a motor and a motion mechanism, the motion mechanism is located above the conveyor line, the motor is connected to the motion mechanism and controls the rotation of the motion mechanism, the motion mechanism is provided with a material discharge component, and a photoelectric sensor is provided on one side of the filling station.

[0012] In a preferred example, the utility model can be further configured as follows: a drawer is provided on one side of the operating table.

[0013] In summary, the present invention includes at least one of the following beneficial technical effects:

[0014] 1. Through practical training at the intelligent sensor technology training station, students can learn and master relevant knowledge, theory and practical skills, as well as knowledge on automated production line integration;

[0015] 2. Integrate traditional sensors and smart sensors on the same device through the production line, which can not only realize the debugging of a single sensor, but also realize the application of various sensors on the production line. Through the programming, configuration and debugging of various sensors, learn a variety of communication protocols;

[0016] 3. It solves the boring problem of students learning various sensors and communication protocols in the past. Through the packaging automation production line, they can clearly understand the similarities and differences of various sensors, and master the application of various sensors and the switching use of multiple sensors through practical training. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of this technical solution;

[0018] Figure 2 It is a top view of the technical solution;

[0019] Figure 3 It is a schematic diagram of the connection structure between this technical solution and the operating console and the electronic control system.

[0020] Figure numerals: 1. operating table; 2. conveyor line; 21. conveyor belt; 22. conveyor plate; 23. limit block; 3. storage station; 4. weighing and scanning station; 41. code reader; 42. displacement sensor; 5. packaging station; 51. handling mechanism; 52. positioning mechanism; 53. electromagnetic suction cup; 54. capping; 55. ultrasonic sensor; 6. visual station; 61. bracket; 62. camera; 7. filling station; 71. motor; 72. motion mechanism; 73. unloading assembly; 8. outbound station; 81. storage unit; 811. storage tray; 812. card slot; 82. first electric push rod; 9. electronic control system; 10. mobile rack; 11. workpiece; 12. bull's eye wheel; 13. RFID read / write head; 14. drawer; 15. safety grating. DETAILED DESCRIPTION

[0021] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0022] like Figure 1-3 As shown, an intelligent sensing technology training platform disclosed in the present technical solution includes an operating table 1, on which a conveyor line 2 is arranged, and from left to right, there are a storage station 3, a weighing and scanning station 4, a packaging station 5, a visual station 6, a filling station 7 and a storage station 8, and the above stations are all electrically connected to the electric control system 9. The electric control system 9 is installed in a front-to-back manner, with the main components such as PLC installed in the front, a concealed lock is used to open the door in the rear, and accessories such as auxiliary control are installed inside. In addition, in order to facilitate the movement of the operating table 1, a mobile frame 10 is provided, and the mobile frame 10 is connected to the electric control system 9 by bolts.

[0023] The conveyor line 2 includes a conveyor belt 21 for conveying on both sides and a conveyor plate 22 located between the two conveyor belts 21. The conveyor plate 22 is connected to the frame of the fixed conveyor belt 21. The conveyor plate 22 is not connected to the conveyor belt 21 and does not transmit. A plurality of limit blocks 23 are arranged on the conveyor plate 22. The plurality of limit blocks 23 penetrate the conveyor plate 22, and the limit blocks 23 are electrically connected to the electric control system 9. When the workpiece 11 passes through, an identification code is attached to one side of the workpiece 11, and the electric control system 9 controls the rise or fall of the limit block 23 to block or release the workpiece 11.

[0024] The outbound station 8 includes a drive unit and a storage unit 81. The storage unit 81 includes a storage tray 811. The storage tray 811 is provided with a plurality of slots 812, 4 of which are shown in the figure. A first electric push rod 82 is provided on the lower side of one of the slots 812. The first electric push rod 82 is located on the operating table 1. The lifting and lowering of the workpiece 11 is controlled by the first electric push rod 82. The drive unit is located on the lower side of the storage tray 811, which is not shown in the figure. The drive unit is composed of a stepper motor and a reducer. The drive unit provides power for the rotation of the storage tray 811. A bull's eye wheel 12 is provided on the storage tray 811, and the stability of the workpiece 11 is ensured by the bull's eye wheel 12.

[0025] Different from the outbound station 8, an RFID reader / writer 13 is provided on one side of the inbound station 3, and the information of the workpiece 11 is recorded by the RFID reader / writer 13. A safety grating 15 is also provided on one side of the inbound station 3. When the equipment is running, if a person touches the safety grating 15, the equipment will stop to ensure the safety of the operator.

[0026] The weighing and scanning station 4 includes a code reader 41, a displacement sensor 42 and a second electric push rod, which is not shown in the figure. The second electric push rod is connected to the operating table 1, and the second electric push rod is located below the conveying plate 22. The conveying plate 22 is provided with a through hole, and the output end of the second electric push rod can be inserted into the through hole. The code reader 41 and the displacement sensor 42 are located on both sides of the conveying line 2 with the conveying line 2 as the center. The displacement sensor 42 on one side is used to identify whether the workpiece 11 has reached the preset position, and the workpiece 11 is lifted and lowered by the second electric push rod, and then the workpiece 11 is identified and recorded by the code reader 41. The weighing and scanning station 4 is also provided with a pressure sensor, which is not shown in the figure, for weighing the workpiece 11.

[0027] The packaging station includes a transport mechanism 51 and a positioning mechanism 52. An electromagnetic suction cup 53 is provided on the top of the transport mechanism 51 to absorb the cover 54 of the material and cover the workpiece 11. The transport mechanism 51 is composed of two sets of servo modules, the mechanical model is FSK30, FSK40, and the electrical model is L7RS-100. An ultrasonic sensor 55 is provided on one side of the transport mechanism 51 to detect whether the cover 54 is placed in the specified position. The positioning mechanism 52 is used to store the cover 54.

[0028] The visual station 6 includes a bracket 61 and a camera 62 . The camera 62 is connected to the bracket 61 and the position of the camera 62 can be fine-tuned. The camera 62 can be adjusted to a suitable position to detect whether the workpiece 11 is qualified. The bracket 61 is connected to the operating table 1 .

[0029] The filling station 7 includes a motor 71 and a motion mechanism 72. The motion mechanism 72 is located above the conveyor line 2. The motor 71 is connected to the motion mechanism 72 and controls the rotation of the motion mechanism 72. The motion mechanism 72 is provided with a material discharge component 73. The material discharge is achieved by controlling the material discharge component 73 through the motion mechanism 72. A photoelectric sensor is provided on one side of the filling station 7, which is not shown in the figure. The photoelectric sensor is used to detect the filling status of the material.

[0030] A drawer 14 is provided on one side of the operating table 1. The inside of the drawer 14 is fixed by a silent rail, and there is an electrical installation board inside for installing electrical components, connecting cables of various sensors and action mechanism units, and a fixed tank chain is installed inside to facilitate wiring and protect the wear of the cables during movement.

[0031] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An intelligent sensor technology training platform, comprising an operating platform (1), characterized in that: The operating table (1) is provided with a conveyor line (2), and a storage station (3), a weighing and scanning station (4), a packaging station (5), a visual station (6), a filling station (7) and a storage station (8) are arranged in sequence from left to right, and the above stations are all electrically connected to the electric control system (9). The conveyor line (2) includes conveyor belts (21) for conveying on both sides and a conveyor plate (22) located between the two conveyor belts (21), and the conveyor plate (22) is not connected to the conveyor belt (21) and does not transmit. A plurality of limit blocks (23) are arranged on the conveyor plate (22), and the plurality of limit blocks (23) pass through the conveyor plate (22), and the limit blocks (23) are electrically connected to the electric control system (9).

2. The intelligent sensor technology training platform according to claim 1, characterized in that: The outbound station (8) comprises a drive unit and a storage unit (81), the storage unit (81) comprises a storage tray (811), a plurality of slots (812) are provided on the storage tray (811), a first electric push rod (82) is provided on the lower side of one of the slots (812), the first electric push rod (82) is located on the operating table (1), and the drive unit is located on the lower side of the storage tray (811).

3. The intelligent sensor technology training platform according to claim 1, characterized in that: The weighing and scanning station (4) comprises a code reader (41), a displacement sensor (42) and a second electric push rod, wherein the second electric push rod is connected to the operating table (1) and is located below the conveying plate (22). A through hole is provided on the conveying plate (22), and an output end of the second electric push rod can be inserted into the through hole. The code reader (41) and the displacement sensor (42) are located on both sides of the conveying line (2) with the conveying line (2) as the center.

4. The intelligent sensor technology training platform according to claim 1, characterized in that: The packaging station comprises a transport mechanism (51) and a positioning mechanism (52); an electromagnetic suction cup (53) is provided on the top of the transport mechanism (51); the transport mechanism (51) is composed of two sets of servo modules; and an ultrasonic sensor (55) is provided on one side of the transport mechanism (51).

5. The intelligent sensing technology training platform according to claim 1, characterized in that: The visual workstation (6) comprises a bracket (61) and a camera (62); the camera (62) is connected to the bracket (61) and the position of the camera (62) can be finely adjusted; the bracket (61) is connected to the operating table (1).

6. The intelligent sensor technology training platform according to claim 1, characterized in that: The filling station (7) comprises a motor (71) and a motion mechanism (72), wherein the motion mechanism (72) is located above the conveying line (2), the motor (71) is connected to the motion mechanism (72) and controls the rotation of the motion mechanism (72), the motion mechanism (72) is provided with a material discharge component (73), and a photoelectric sensor is provided on one side of the filling station (7).

7. The intelligent sensor technology training platform according to claim 1, characterized in that: A drawer (14) is provided on one side of the operating table (1).

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