Automatic suspension line dip-coating device

By designing an automatic suspension line dip coating device, using the combination of lift, dip groove and diaphragm pump, the problem of poor results in the existing dip coating device when processing workpieces with high thickness requirements is solved, and better dip coating effect and working efficiency are achieved.

CN222551231UActive Publication Date: 2025-03-04SUZHOU TIANJIU AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202420342322.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-24
Publication Date
2025-03-04
Estimated Expiration
2034-02-24

AI Technical Summary

Technical Problem

When existing dip coating devices deal with workpieces with thickness requirements, they are incompletely invaded, resulting in poor dip coating effect.

Method used

An automatic suspension wire dip coating device is designed, including a lift, dip groove and a diaphragm pump, and automatic dip coating is achieved through suspension mechanism and robot to ensure that the workpiece is completely immersed in the immersion liquid.

Benefits of technology

A better dip coating effect is achieved, so that the workpiece meets the required thickness requirements, while reducing the splash of the paint and the noise of the diaphragm pump, and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic suspension line dip-coating device which comprises a lifting machine, and a dip-coating device is fixedly connected to a lifting platform fixedly arranged at the top of the lifting machine. According to the utility model, the lifting machine and the immersion tank are arranged, the stable supporting rod is arranged at the bottom of the lifting machine, the stable supporting rod is connected to the base, the mechanical gripper mounting structure is connected with the lifting platform, then the immersion tank is placed on the lifting platform, and the diaphragm pump is placed in the immersion tank; the diaphragm pump is electrically connected with an external power source to start working, the diaphragm pump inflates the immersion liquid to prevent the immersion liquid from precipitating, the depth of the immersion tank is larger than the length of the dip-coated part, the dip-coated part is completely immersed in the immersion tank, the immersion liquid cannot splash, and the diaphragm pump is provided with a diaphragm pump silencer, so that the immersion liquid cannot splash. And the working efficiency of workers cannot be affected by too large sound when the diaphragm pump works, the dip-coating effect is good in the dip-coating mode, and a dip-coated part can meet the required thickness requirement.
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Description

Technical Field

[0001] The utility model relates to a dipping coating device, in particular to an automatic suspension line dipping coating device. Background Art

[0002] Existing workpiece products all need to be dip-coated, and some existing workpiece products have requirements on the thickness of the paint film. The existing dipping coating device does not completely coat the workpiece products with thickness requirements, resulting in poor dipping effect. Therefore, an automatic hanging line dipping coating device is proposed. Utility Model Content

[0003] In order to solve the problems in the prior art that manual dipping coating has low efficiency and the coating pool structure is also very simple, that is, a simple motor with a stirring blade stirs the coating, this dipping coating method causes the coating liquid surface to be unstable and fluctuates greatly, thus affecting the dipping coating effect, the utility model provides an automatic hanging line dipping coating device.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0005] The utility model discloses an automatic suspension line dipping coating device, comprising a lift, a lifting platform fixedly arranged on the top of the lift is provided with a dipping coating device, the dipping coating device comprises a dipping tank, a diaphragm pump is placed in the dipping tank, a suspension mechanism is arranged above the lift, the suspension mechanism is arranged on a suspension conveyor for sliding transportation, the suspension conveyor is prior art, and those skilled in the art can choose to use it according to actual conditions, the suspension mechanism comprises a manipulator, and the manipulator is connected to a dipping piece through a hook.

[0006] As a preferred technical solution of the utility model, a base is provided at the bottom of the lift, a stabilizing support rod is fixedly connected to the base, a connecting shaft is fixedly connected to the stabilizing support rod, a first telescopic rod is installed at the front end of the connecting shaft, a second telescopic rod is installed at the rear end of the connecting shaft, and the top ends of the first telescopic rod and the second telescopic rod are respectively connected to one end of the third telescopic rod and the fourth telescopic rod, and the other ends of the third telescopic rod and the fourth telescopic rod are respectively connected to the first connecting rod and the second connecting rod.

[0007] As a preferred technical solution of the utility model, the first telescopic rod and the second telescopic rod are rotatably connected to the third telescopic rod and the fourth telescopic rod through a connecting shaft, the third telescopic rod and the fourth telescopic rod are rotatably connected to the first connecting rod and the second connecting rod through a connecting shaft, the first connecting rod and the second connecting rod are connected to the manipulator claw mounting structure through a connecting hinge, and the manipulator claw mounting structure is fixedly connected to the lifting platform.

[0008] As a preferred technical solution of the utility model, the number of the manipulators is set according to the width of the immersion tank.

[0009] As a preferred technical solution of the utility model, the highest degree of the dipping tank raised by the elevator matches the position of the dipping piece, and the depth of the dipping tank is deeper than the length of the dipping piece.

[0010] As a preferred technical solution of the utility model, the diaphragm pump in the immersion tank is provided with a diaphragm pump muffler, and the diaphragm pump is electrically connected to an external power supply.

[0011] As a preferred technical solution of the utility model, the dipping liquid placed in the dipping tank can completely dip-coat the dip-coated part.

[0012] The beneficial effects of the utility model are as follows: the automatic hanging line dipping coating device is provided with a lift and a dipping tank, a stabilizing support rod is provided at the bottom of the lift, the stabilizing support rod is connected to the base, a mechanical gripper mounting structure is provided at the top of the lift, the mechanical gripper mounting structure is connected to the lifting platform, and then the dipping tank is placed on the lifting platform, a diaphragm pump is placed in the dipping tank, when dipping liquid is poured into the dipping tank, the diaphragm pump is electrically connected to an external power supply to start working, the diaphragm pump inflates the dipping liquid to prevent the dipping liquid from settling, and the depth of the dipping tank is deeper than the length of the dipped part, so that the dipped part is completely immersed in the dipping tank and the dipping liquid will not splash, and the diaphragm pump is provided with a diaphragm pump silencer, so that the diaphragm pump will not make too loud noise when working and affect the work efficiency of the staff, and this dipping coating method has a good dipping effect and enables the dipped part to reach the required thickness requirement. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 This is a structural schematic diagram of an automatic suspension line dipping coating device of the utility model;

[0015] Figure 2 It is a detailed schematic diagram of an automatic hanging line dipping coating device of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of an elevator of an automatic suspension line dipping device of the utility model;

[0017] Figure 4 The utility model is a schematic diagram of a dipping tank structure of an automatic suspension line dipping coating device.

[0018] In the figure: 1. lift; 2. lift platform; 3. dip coating device; 4. dip tank; 5. diaphragm pump; 6. suspension mechanism; 7. suspension conveyor; 8. manipulator; 9. dip coating part; 10. first telescopic rod; 11. second telescopic rod; 12. base; 13. third telescopic rod; 14. fourth telescopic rod; 15. first connecting rod; 16. second connecting rod; 17. connecting shaft; 18. connecting hinge; 19. connecting shaft; 20. stabilizing support rod; 21. manipulator claw mounting structure. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0020] Example: Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the utility model is an automatic hanging line dipping coating device, including a lift 1, a dipping coating device 3 is placed on a lifting platform 2 fixedly arranged on the top of the lift 1, the dipping coating device 3 includes a dipping tank 4, a diaphragm pump 5 is placed in the dipping tank 4, a hanging mechanism 6 is provided above the lift 1, the hanging mechanism 6 is located on a hanging conveyor 7 for sliding transportation, the hanging conveyor 7 is a prior art, and those skilled in the art can choose to use it according to actual conditions, the hanging mechanism 6 includes a manipulator 8, and the manipulator 8 is connected to a dipping member 9 through a hook.

[0021] Among them, a base 12 is provided at the bottom of the lift 1, a stabilizing support rod 20 is fixedly connected to the base 12, a connecting shaft 19 is fixedly connected to the stabilizing support rod 20, a first telescopic rod 10 is installed at the front end of the connecting shaft 19, a second telescopic rod 11 is installed at the rear end of the connecting shaft 19, and the top ends of the first telescopic rod 10 and the second telescopic rod 11 are respectively connected to one end of the third telescopic rod 13 and the fourth telescopic rod 14, and the other ends of the third telescopic rod 13 and the fourth telescopic rod 14 are respectively connected to the first connecting rod 15 and the second connecting rod 16.

[0022] Among them, the first telescopic rod 10 and the second telescopic rod 11 are rotatably connected with the third telescopic rod 13 and the fourth telescopic rod 14 through the connecting shaft 17, the third telescopic rod 13 and the fourth telescopic rod 14 are rotatably connected with the first connecting rod 15 and the second connecting rod 16 through the connecting shaft 17, the first connecting rod 15 and the second connecting rod 16 are connected to the manipulator claw mounting structure 21 through the connecting hinge 18, and the manipulator claw mounting structure 21 is fixedly connected to the lifting platform 2.

[0023] The number of the manipulators 8 is set according to the width of the immersion tank 4 .

[0024] The highest degree of the dipping tank 4 raised by the elevator 1 matches the position of the dipping part, and the depth of the dipping tank 4 is deeper than the length of the dipping part 9.

[0025] The diaphragm pump 5 in the immersion tank 4 is provided with a diaphragm pump muffler, and the diaphragm pump 5 is electrically connected to an external power supply.

[0026] The dipping liquid placed in the dipping tank 4 can completely dip-coat the dip-coated part 9 .

[0027] During operation, when the coating device 3 is needed for the coated part, the lift 1 needs to be installed for the first use. First, the stabilizing support rod 20 provided at the bottom of the lift 1 is connected to the base 12, and the first telescopic rod 10 and the second telescopic rod 11 are connected to the stabilizing support rod 20 through the connecting shaft 19, and then one end of the third telescopic rod 13 and the fourth telescopic rod 14 are rotatably connected to the top of the first telescopic rod 10 and the second telescopic rod 11 through the connecting shaft 17 one by one, and then the other end of the third telescopic rod 13 and the fourth telescopic rod 14 are respectively connected to the first connecting rod 15 and the second connecting rod 16 through the connecting shaft 17, and the first connecting rod 15 and the second connecting rod 16 are connected with a manipulator claw mounting structure 21, which is fixedly connected to the center of the bottom end of the lifting platform 2, and the installation is completed.

[0028] Place the immersion tank on the lifting platform, pour the immersion liquid into the immersion tank 4, electrically connect the diaphragm pump 5 in the immersion tank 4 to the external power supply to start working, and send the immersion tank 4 to a high place by controlling the lift 1. The suspension mechanism 6 is located on the suspension conveyor 7 for sliding transportation. The suspension mechanism 6 includes a manipulator 8, and the manipulator 8 is connected to the dip-coated part 9 through a hook. The diaphragm pump 5 in the immersion tank 4 pumps up the immersion liquid to prevent the immersion liquid from settling, and the depth of the immersion tank 4 is deeper than the length of the dip-coated part 9, so that the dip-coated part 9 is completely immersed in the immersion tank 4 without splashing the immersion liquid, and the diaphragm pump 5 is provided with a diaphragm pump silencer, so that the diaphragm pump 5 will not make too loud noise when working and affect the work efficiency of the staff.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An automatic suspension line dip coating device, comprising a lift (1), a dip coating device (3) being placed on a lift platform (2) fixedly arranged on the top of the lift (1), characterized in that: The dipping device (3) comprises a dipping tank (4), a diaphragm pump (5) is placed in the dipping tank (4), a suspension mechanism (6) is provided above the elevator (1), the suspension mechanism (6) is located on a suspension conveyor (7) for sliding transportation, and the suspension mechanism (6) comprises a manipulator (8), and the manipulator (8) is connected to the dipping member (9) via a hook.

2. The automatic suspension line dipping coating device according to claim 1, characterized in that: The bottom of the lift (1) is provided with a base (12), a stabilizing support rod (20) is fixedly connected to the base (12), the stabilizing support rod (20) is fixedly connected to a connecting shaft (19), a first telescopic rod (10) is installed at the front end of the connecting shaft (19), a second telescopic rod (11) is installed at the rear end of the connecting shaft (19), and the top ends of the first telescopic rod (10) and the second telescopic rod (11) are respectively connected to one end of a third telescopic rod (13) and a fourth telescopic rod (14), and the other ends of the third telescopic rod (13) and the fourth telescopic rod (14) are respectively connected to a first connecting rod (15) and a second connecting rod (16).

3. The automatic suspension line dipping coating device according to claim 2, characterized in that: The first telescopic rod (10) and the second telescopic rod (11) are rotatably connected to the third telescopic rod (13) and the fourth telescopic rod (14) via a connecting shaft (17); the third telescopic rod (13) and the fourth telescopic rod (14) are rotatably connected to the first connecting rod (15) and the second connecting rod (16) via the connecting shaft (17); the first connecting rod (15) and the second connecting rod (16) are connected to a manipulator gripper mounting structure (21) via a connecting hinge (18); and the manipulator gripper mounting structure (21) is fixedly connected to the lifting platform (2).

4. The automatic suspension line dipping coating device according to claim 1, characterized in that: The number of the manipulators (8) is set according to the width of the immersion tank (4).

5. The automatic suspension line dipping coating device according to claim 1, characterized in that: The elevator (1) raises the dipping tank (4) to a maximum level that matches the position of the dipping unit, and the depth of the dipping tank (4) is deeper than the length of the dipping unit (9).

6. The automatic suspension line dipping coating device according to claim 5, characterized in that: The diaphragm pump (5) in the immersion tank (4) is provided with a diaphragm pump silencer, and the diaphragm pump (5) is electrically connected to an external power supply.

7. The automatic suspension line dipping coating device according to claim 5, characterized in that: The dipping liquid placed in the dipping tank (4) can completely dip-coat the dip-coated part (9).