Material blocking structure of spiral concentration equipment

By setting an adjustable resistive baffle and a linear drive mechanism in the spiral concentration equipment, the problem that existing equipment cannot flexibly adjust the compression ratio of the spiral is solved, which improves the extrusion effect and reduces the liquid content, and ensures the safe drying of the material.

CN222628714UActive Publication Date: 2025-03-18SHANDONG KAISTAR MASCH MFG CO LTD
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Patent Information

Application Number
CN202420464681.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-18
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The existing spiral concentration equipment cannot flexibly adjust the distance between the spiral body and the shell side wall or the resistor plate during the concentration of soybean wet meal, resulting in limited extrusion effect and fixed compression ratio, which cannot effectively reduce the liquid content in soybean wet meal.

Method used

A material resisting structure of a spiral concentration equipment is designed. By setting a material resisting baffle between the solid material discharge port of the spiral concentration equipment and the discharge end of the spiral, and equipped with a linear driving mechanism, the distance between the material resisting baffle and the discharge end of the spiral, thereby flexibly adjusting the compression ratio of the spiral, improving the extrusion effect and reducing the liquid content.

Benefits of technology

By adjusting the compression ratio of the spirochete, the extrusion effect of the spirochete is improved, the liquid content in the soybean wet meal is reduced, and the temperature rise is prevented from being too high when the material temperature rises, ensuring the safe drying and treatment of the material.

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Abstract

The utility model provides a material blocking structure of spiral concentration equipment, which belongs to spiral concentration equipment and comprises a material blocking baffle arranged between a solid material discharge port of the spiral concentration equipment and a discharge end of a spiral body of the spiral concentration equipment, and the material blocking baffle and the discharge end of the spiral body of the spiral concentration equipment are oppositely arranged. A linear driving mechanism is in transmission connection with the side, away from the spiral body, of the material blocking baffle and can drive the material blocking baffle to be close to or away from the discharging end of the spiral body. The spiral body has the beneficial effects that the compression ratio of the spiral body can be changed in the concentrating and extruding processes of materials, so that the discharging difficulty of the materials at the tail part of the spiral body is increased, the extruding effect of the spiral body is improved, and the liquid content in the materials is further reduced; and caked materials are shredded, so that cooling of the materials is facilitated, and meanwhile conveying and subsequent drying treatment of the materials are facilitated.
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Description

Technical Field

[0001] The utility model belongs to spiral concentrating equipment, in particular to a material blocking structure of the spiral concentrating equipment. Background Art

[0002] After the low-temperature soybean meal is leached (extracted) with a 70% ethanol aqueous solution, a soybean concentrated protein with a protein content (dry basis) of 65-70% can be obtained. The anti-nutrients (such as trypsin, flatulence factor, etc.) and sugars in it are greatly reduced. It has the advantages of good palatability, no beany smell, and high digestion and absorption rate. It can be made into a variety of functional proteins after modification, and has good oil and water retention and dispersibility. It can be widely used in bread, ham, convenience food and other fields. It can also be used in animal milk replacers (such as dairy cows, beef cattle, etc.), and replace scarce proteins such as fish meal in feed.

[0003] However, although food-grade soybean protein concentrate has high economic value, there are great technical difficulties in its production process: desolventization and drying. In order to reduce the drying time, the wet soybean meal after alcohol soaking is generally first physically squeezed and concentrated by a spiral concentrator, and then the squeezed and concentrated wet meal is discharged into a normal pressure horizontal disc dryer for pre-desolventization, and most of the ethanol is evaporated in this process; finally, the desolventized wet meal is lifted into a vertical disc dryer, which also uses indirect normal pressure heating to evaporate the residual ethanol and most of the water.

[0004] However, since the existing spiral concentrating equipment has a relatively simple structure and cannot flexibly adjust the distance between the spiral body in the spiral concentrating equipment and the shell side wall or the material blocking plate during the concentration process of soybean wet meal, the spiral concentrating equipment has a limited extrusion effect and a fixed compression ratio, and cannot significantly reduce the liquid content in the soybean wet meal. Utility Model Content

[0005] The technical problem solved by the utility model is to provide a material blocking structure of a spiral concentrating device which can flexibly adjust the compression ratio of the spiral during the concentration process of solid materials such as soybean wet meal, thereby increasing the discharge difficulty of the material at the tail of the spiral, improving the extrusion effect of the spiral, and further reducing the liquid content in the material.

[0006] In order to solve the above technical problems, the technical solution provided by the utility model is: a material blocking structure of a spiral concentrating device, which includes a material blocking baffle plate arranged between the solid material discharge port of the spiral concentrating device and the discharge end of the spiral of the spiral concentrating device, the material blocking baffle plate and the discharge end of the spiral of the spiral concentrating device are arranged relative to each other, and a linear drive mechanism is transmission-connected to the side of the material blocking baffle plate away from the spiral, and the linear drive mechanism can drive the material blocking baffle plate to approach or away from the discharge end of the spiral. In this way, during the concentration and extrusion process of the material, the utility model can change the distance between the material blocking baffle plate and the discharge end of the spiral of the spiral concentrating device by controlling the linear drive mechanism, thereby changing the compression ratio of the spiral, so as to increase the discharge difficulty of the material at the tail of the spiral, improve the extrusion effect of the spiral, and further reduce the liquid content in the material.

[0007] Furthermore, the material blocking baffle is sleeved on the rotating shaft of the spiral body through a shaft sleeve, and the material blocking baffle can move along the axial direction of the rotating shaft of the spiral body to adjust the compression ratio of the spiral body.

[0008] Furthermore, the linear drive mechanism includes a hydraulic cylinder, the cylinder body of the hydraulic cylinder is installed on the equipment housing through an articulated seat, the end of the piston rod of the hydraulic cylinder is installed on the side of the material blocking baffle away from the spiral body through an articulated seat, and the material blocking baffle is driven close to or away from the discharge end of the spiral body through the telescopic action of the piston rod in the hydraulic cylinder.

[0009] Furthermore, a material breaking piece is provided on the side of the material blocking baffle plate facing the spiral body, and a material breaking protrusion is provided on the surface of the material breaking piece, and the material breaking protrusion is preferably in a pyramid shape. In this way, during the concentration and extrusion process of the material, the utility model can tear up the agglomerated material through the material breaking piece on the material blocking baffle plate, so as to facilitate the cooling of the material, and also facilitate the transportation of the material and the subsequent drying process.

[0010] Furthermore, the material breaking piece is detachably mounted on the surface of the material blocking baffle plate by means of fasteners, and the fasteners are preferably countersunk screws, so that operators can easily replace the worn material breaking piece.

[0011] Furthermore, a temperature sensor and a humidity sensor are provided below the material blocking baffle, and the temperature and humidity of the material at the discharge end of the spiral are monitored in real time by the temperature sensor and the humidity sensor, so as to adjust the position of the material blocking baffle in the material blocking structure of the spiral concentrating equipment. That is, when the temperature of the material rises to exceed the critical value as the liquid content in the material decreases, the distance between the material blocking baffle and the discharge end of the spiral can be increased to prevent the material temperature from rising too high.

[0012] Furthermore, the spiral body is a variable pitch spiral body, and the spiral pitch of the spiral blades gradually decreases from the feeding direction to the discharging direction, thereby effectively improving the material transmission efficiency and avoiding the material blockage phenomenon.

[0013] It can be seen from the above technical scheme that the utility model has the following advantages: First, during the concentration and extrusion process of the material, the utility model can change the distance between the material blocking baffle and the discharge end of the spiral of the spiral concentration equipment by controlling the linear drive mechanism, thereby changing the compression ratio of the spiral, so as to increase the discharge difficulty of the material at the tail of the spiral, improve the extrusion effect of the spiral, and further reduce the liquid content in the material; at the same time, when the temperature of the material increases to exceed the critical value as the liquid content in the material decreases, the utility model can also increase the distance between the material blocking baffle and the discharge end of the spiral to prevent the material temperature from rising too high; secondly, during the concentration and extrusion process of the material, the utility model can also tear up the agglomerated material through the material breaking pieces on the material blocking baffle to facilitate the cooling of the material, and also facilitate the transportation of the material and the subsequent drying treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 This is a schematic diagram of the structure of the utility model when it is applied in a spiral concentration device;

[0016] Figure 2 It is a cross-sectional view of the material blocking baffle in the utility model;

[0017] Figure 3 This is a front view of the material blocking baffle in the utility model;

[0018] Figure 4 It is a structural schematic diagram of the material breaking piece in the utility model.

[0019] In the figure: 1. spiral body; 2. solid material discharge port; 3. liquid discharge port; 4. sensor; 5. rotating shaft; 6. electric control box; 7. hydraulic station; 8. hydraulic cylinder; 9. material blocking baffle; 10. shaft sleeve; 11. shaft sleeve retaining ring; 12. hinge seat; 13. material breaking piece; 14. material breaking protrusion. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] like Figures 1 to 4 As shown, the utility model provides a material blocking structure of a spiral concentrating device, which includes a material blocking baffle 9 arranged between the solid material discharge port 2 of the spiral concentrating device and the discharge end of the spiral body 1 of the spiral concentrating device, and the material blocking baffle 9 is arranged opposite to the discharge end of the spiral body 1 of the spiral concentrating device.

[0022] Moreover, the side of the material blocking baffle 9 away from the spiral body 1 is transmission-connected with a linear drive mechanism, and the linear drive mechanism can drive the material blocking baffle 9 to approach or move away from the discharge end of the spiral body 1. Specifically, the linear drive mechanism includes a hydraulic cylinder 8, which is connected to the hydraulic station 7 through a pipeline, and the cylinder body of the hydraulic cylinder 8 is installed on the equipment housing through a hinge seat 12, and the end of the piston rod of the hydraulic cylinder 8 is installed on the side of the material blocking baffle 9 away from the spiral body 1 through the hinge seat 12, so that the utility model can drive the material blocking baffle 9 to approach or move away from the discharge end of the spiral body 1 through the telescopic action of the piston rod in the hydraulic cylinder 8. In addition, as a preference, the material blocking baffle 9 also preferably adopts an annular structure, in which case the shaft sleeve 10 can be detachably installed at the inner ring position through the shaft sleeve retaining ring 11 and bolts, and the installed shaft sleeve 10 can be slidably sleeved on the rotating shaft 5 of the spiral body 1, that is, the shaft sleeve 10 and the rotating shaft 5 are loosely matched, so that during the forward and backward sliding process of the material blocking baffle 9, the utility model can also guide it through the rotating shaft 5 of the spiral body 1.

[0023] The material-blocking baffle plate 9 is detachably provided with a material-breaking piece 13 on one side facing the spiral body 1 through fasteners such as countersunk screws, and the surface of the material-breaking piece 13 is provided with a material-breaking protrusion 14, and the material-breaking protrusion 14 is preferably in a pyramid shape. In this way, during the concentration and extrusion process of the material, the utility model can tear up the agglomerated material through the material-breaking piece 13 on the material-blocking baffle plate 9, so as to facilitate the cooling of the material, and also facilitate the transportation of the material and the subsequent drying process.

[0024] In addition, as a preferred embodiment, the present invention further provides a sensor 4 below the material blocking baffle 9, the sensor 4 including a temperature sensor and a humidity sensor, and is electrically connected to the electric control box 6. In this way, the present invention can monitor the temperature and humidity of the material at the discharge end of the spiral body 1 in real time through the temperature sensor and the humidity sensor, so as to adjust the position of the material blocking baffle 9 in the material blocking structure of the spiral concentrating device, that is, when the temperature of the material increases to a value exceeding a critical value as the liquid content in the material decreases, the distance between the material blocking baffle 9 and the discharge end of the spiral body 1 can be increased to prevent the material temperature from rising too high.

[0025] The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions.

[0026] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A material blocking structure of a spiral concentrator, comprising a material blocking baffle arranged between a solid material discharge port of the spiral concentrator and a discharge end of a spiral body of the spiral concentrator; characterized in that: The material blocking baffle is arranged opposite to the discharge end of the spiral body of the spiral concentrating device, and a linear drive mechanism is transmission-connected to the side of the material blocking baffle away from the spiral body, which can drive the material blocking baffle to approach or away from the discharge end of the spiral body.

2. The material blocking structure of the spiral concentrator according to claim 1, characterized in that: The material blocking baffle is sleeved on the rotating shaft of the spiral body through a shaft sleeve, and the material blocking baffle can move along the axial direction of the rotating shaft of the spiral body.

3. The material blocking structure of the spiral concentrator according to claim 1 is characterized in that: The linear drive mechanism comprises a hydraulic cylinder, a cylinder body of the hydraulic cylinder is mounted on the equipment housing through an articulated seat, and the end of the piston rod of the hydraulic cylinder is mounted on the side of the material blocking baffle away from the spiral body through an articulated seat.

4. The material blocking structure of the spiral concentrator according to claim 1 is characterized in that: A material breaking piece is arranged on the side of the material blocking baffle plate facing the spiral body, and a material breaking protrusion is arranged on the surface of the material breaking piece.

5. The material blocking structure of the spiral concentrator according to claim 4 is characterized in that: The material breaking piece is detachably mounted on the surface of the material blocking baffle plate through fasteners.

6. The material blocking structure of the spiral concentrator according to any one of claims 1 to 5, characterized in that: A temperature sensor and a humidity sensor are arranged below the material blocking baffle.

7. The material blocking structure of the spiral concentrator according to any one of claims 1 to 5, characterized in that: The spiral body is a variable pitch spiral body, and the spiral pitch of the spiral blades gradually decreases from the feeding direction to the discharging direction.