Device capable of shaping bus copper bar assemblies in batches

通过设计一种包含调节机构和折弯机构的铜排加工装置,解决了现有技术中批量加工时手动调节折弯位置的问题,实现了母线铜排的高效、精确批量加工。

CN222659742UActive Publication Date: 2025-03-25XILANG ELECTRIC IND GRP CO LTD
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Patent Information

Application Number
CN202421000961.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-03-25
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

During batch processing of existing copper tray bending devices, the bending position of the copper tray needs to be manually adjusted, resulting in high workload and low efficiency for workers.

Method used

A device including a base, an adjustment mechanism and a bending mechanism is designed. The adjustment mechanism realizes precise adjustment of the busbar copper row through the cooperation of the support wheel, adjustment plate, side rod and positioning rod; the bending mechanism realizes batch bending of the busbar copper row through the cooperation of the cylinder, bending plate and bending roller.

Benefits of technology

Through automated adjustment and bending processes, the device significantly reduces the need for manual operation and improves the efficiency and accuracy of batch processing of busbar copper strips.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bus copper bar processing, and discloses a device capable of shaping bus copper bar components in batches, which solves the problem that the bus copper bars are inconvenient to process in batches at present, and comprises a base, an adjusting mechanism is mounted at the top of the base, a bending mechanism is mounted on the adjusting mechanism, and a bending mechanism is mounted on the bending mechanism. The adjusting mechanism comprises an L-shaped frame fixed to the top of the base, a side rod is fixedly installed on the outer side of the L-shaped frame, and a side plate is fixedly installed at the end, away from the L-shaped frame, of the side rod. According to the busbar copper bar bending device, the supporting wheels are matched with the adjusting plates and the side rods, so that the adjusting plates can slide conveniently, the lead screws are matched with the nuts, the sliding plates are matched with the first L-shaped round rods, the positioning rods can be inserted into the corresponding positioning holes conveniently to fix the adjusting plates, and therefore a busbar copper bar can be adjusted to the size needed by bending conveniently; and the bending position of the bus copper bar does not need to be measured repeatedly, so that batch processing of the bus copper bar is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of busbar copper bar processing, in particular to a device capable of batch-forming busbar copper bar components. Background Art

[0002] Busbar copper busbar, also known as copper busbar or copper busbar, is made of copper and plays the role of transmitting current and connecting electrical equipment in the circuit. Busbar copper busbar is widely used and its shapes are also diverse, such as rectangular copper busbar, slot copper busbar, Z-shaped copper busbar, diamond copper busbar and tubular copper busbar. Among them, L-shaped copper busbar is the most widely used. The production and processing of L-shaped copper busbar is firstly to cut the pre-produced long copper busbar at equal intervals, and then bend the cut copper busbar to produce a copper busbar with a unique shape.

[0003] When using some existing copper busbar bending devices, it is necessary to manually adjust the bending position of the copper busbar according to the size of the scale plate on the top, which results in a large workload for workers and correspondingly low work efficiency during batch processing. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a device capable of batch molding busbar copper bar assemblies, which effectively solves the problem that it is currently inconvenient to batch process busbar copper bars.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device capable of batch-forming busbar copper bar assemblies, comprising a base, an adjusting mechanism is installed on the top of the base, and a bending mechanism is installed on the adjusting mechanism;

[0006] The adjustment mechanism includes an L-shaped frame fixed to the top of the base, a side rod is fixedly installed on the outer side of the L-shaped frame, a side plate is fixedly installed on the end of the side rod away from the L-shaped frame, an adjustment plate is movably sleeved on the outer side of the side rod, a supporting wheel located on the top of the base is provided at the bottom of the adjustment plate, an L-shaped round rod 1 is fixedly connected between the side plate and the base, a slide plate is movably sleeved on the outer side of the L-shaped round rod 1, positioning holes are equidistantly provided on the slide plate, a positioning rod is fixedly installed on the side of the adjustment plate close to the slide, and the inner diameter value of each positioning hole is equal to the outer diameter value of the positioning rod.

[0007] Preferably, a support block is fixedly installed on the inner top wall of the L-shaped frame, and a screw rod is rotatably connected to the inner side wall of the L-shaped frame. One end of the screw rod passes through the support block and a handwheel is fixedly installed on it, and the screw rod is rotatably connected to the support block. A nut is threadedly sleeved on the outer side of the screw rod, and the nut is fixed to the top of the slide plate.

[0008] Preferably, an abutment plate is fixedly installed on the inner wall of the L-shaped frame, a clamping plate is provided between the abutment plate and the slide plate, a U-shaped round rod is fixedly installed on the side of the clamping plate away from the abutment plate, the U-shaped round rod passes through the slide plate and is movably connected to the slide plate, two springs are symmetrically fixedly connected between the clamping plate and the slide plate, and the two springs are both sleeved on the outer side of the U-shaped round rod.

[0009] Preferably, a sleeve plate is fixedly sleeved on the outer side of the U-shaped round rod 1, and the sleeve plate is located on the side of the slide plate away from the clamping plate. A U-shaped round rod 2 is fixedly installed on the side of the slide plate away from the clamping plate, and the sleeve plate is movably sleeved on the outer side of the U-shaped round rod 2.

[0010] Preferably, the bending mechanism includes a support seat fixed to the outside of the L-shaped frame, the support seat is fixed to the top of the base, a cylinder is fixedly installed on the outside of the support seat, a bending plate is fixedly installed on one end of the cylinder away from the support seat, and a bending roller is provided on the side of the bending plate away from the cylinder.

[0011] Preferably, a guide plate is fixedly installed on the top of the bending plate, a second L-shaped round rod is fixedly connected between the support seat and the L-shaped frame, and the guide plate is movably sleeved on the outer side of the second L-shaped round rod.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] (1) The utility model facilitates the sliding of the adjustment plate through the cooperation between the support wheel, the adjustment plate and the side rod, and facilitates the insertion of the positioning rod into the corresponding positioning hole to fix the adjustment plate through the cooperation between the screw rod and the screw nut and the slide plate and the L-shaped round rod, thereby facilitating the adjustment of the busbar copper bar to the required bending size, without repeatedly measuring the bending position of the busbar copper bar, thereby facilitating batch processing of the busbar copper bar;

[0014] (2) The new type facilitates the sliding of the slide plate along the L-shaped round rod 1 through the cooperation between the hand wheel, the screw rod and the nut, and facilitates the movement of the clamping plate to fix the busbar copper bar on the abutment plate through the cooperation between the sleeve plate and the U-shaped round rod 2 and the U-shaped round rod 1 and the spring, and facilitates the horizontal movement of the bending roller to bend and shape the busbar copper bar through the cooperation between the cylinder and the bending plate and the guide plate and the L-shaped round rod 2. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0016] In the attached picture:

[0017] Figure 1 This is a schematic diagram of the structure of a device capable of batch molding busbar copper bar assemblies according to the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the skateboard of the utility model;

[0020] Figure 4 This is a schematic diagram of the bending mechanism structure of the utility model;

[0021] In the figure: 1. base; 2. adjusting mechanism; 201. L-shaped frame; 202. abutment plate; 203. slide plate; 204. L-shaped round rod one; 205. hand wheel; 206. support block; 207. screw rod; 208. nut; 209. side plate; 2010. side rod; 2011. adjusting plate; 2012. support wheel; 2013. clamping plate; 2014. spring; 2015. U-shaped round rod one; 2016. sleeve plate; 2017. U-shaped round rod two; 2018. positioning rod; 2019. positioning hole; 3. bending mechanism; 301. support seat; 302. cylinder; 303. bending plate; 304. bending roller; 305. L-shaped round rod two; 306. guide plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] Embodiment 1, by Figure 1 The utility model comprises a base 1 , an adjusting mechanism 2 is installed on the top of the base 1 , and a bending mechanism 3 is installed on the adjusting mechanism 2 .

[0024] Specifically, by Figure 2-3The adjustment mechanism 2 includes an L-shaped frame 201 fixed to the top of the base 1, a side rod 2010 is fixedly installed on the outer side of the L-shaped frame 201, a side plate 209 is fixedly installed on the end of the side rod 2010 away from the L-shaped frame 201, an adjustment plate 2011 is movably sleeved on the outer side of the side rod 2010, a support wheel 2012 located at the top of the base 1 is provided at the bottom of the adjustment plate 2011, an L-shaped round rod 204 is fixedly connected between the side plate 209 and the base 1, and the outer side of the L-shaped round rod 204 is fixedly connected to the outer side of the L-shaped round rod 204. The side of the L-shaped frame 201 is movably sleeved with a slide plate 203, and the slide plate 203 is provided with positioning holes 2019 at equal distances. A positioning rod 2018 is fixedly installed on the side of the adjustment plate 2011 close to the slide plate 203, and the inner diameter value of each positioning hole 2019 is equal to the outer diameter value of the positioning rod 2018. A support block 206 is fixedly installed on the inner top wall of the L-shaped frame 201, and a screw rod 207 is rotatably connected to the inner side wall of the L-shaped frame 201. One end of the screw rod 207 passes through the support block 206 and is fixedly installed with a hand wheel 20 5, and the screw rod 207 is rotatably connected with the support block 206, the outer thread of the screw rod 207 is sleeved with a screw nut 208, the screw nut 208 is fixed to the top of the slide plate 203, the inner wall of the L-shaped frame 201 is fixedly installed with an abutment plate 202, a clamping plate 2013 is provided between the abutment plate 202 and the slide plate 203, a U-shaped round rod 2015 is fixedly installed on the side of the clamping plate 2013 away from the abutment plate 202, and the U-shaped round rod 2015 passes through the slide plate 203 and is movably connected to the slide plate 203 Then, two springs 2014 are symmetrically fixedly connected between the clamping plate 2013 and the slide plate 203, and the two springs 2014 are sleeved on the outside of the U-shaped round rod 1 2015. The outside of the U-shaped round rod 1 2015 is fixedly sleeved with a sleeve plate 2016, and the sleeve plate 2016 is located on the side of the slide plate 203 away from the clamping plate 2013. The side of the slide plate 203 away from the clamping plate 2013 is fixedly installed with a U-shaped round rod 2017, and the sleeve plate 2016 is movably sleeved on the outside of the U-shaped round rod 2017;

[0025] When in use, first slide the adjustment plate 2011 along the side rod 2010 according to the required size of the busbar copper bar bending, then place the busbar copper bar between the abutment plate 202 and the clamping plate 2013, so that the busbar copper bar fits with the adjustment plate 2011 and the abutment plate 202, then rotate the hand wheel 205 to drive the screw rod 207 to rotate, and drive the slide plate 203 to slide along the L-shaped round rod 204 and approach the adjustment plate 2011 through the screw nut 208, and drive the clamping plate 2013 to move at the same time, and continue to slide the slide plate 203 when the clamping plate 2013 contacts the busbar copper bar. 013 moves relative to the slide plate 203, and drives the sleeve plate 2016 to slide along the U-shaped round rod 2 2017 through the U-shaped round rod 1 2015. At the same time, the two springs 2014 are compressed, and under the action of the elastic force of the two springs 2014, the clamping plate 2013 stably clamps the busbar copper bar, completing the fixation of the busbar copper bar until the positioning rod 2018 is inserted into the corresponding positioning hole 2019 to complete the fixation of the adjustment plate 2011. Finally, the busbar copper bar is adjusted to the required size for bending, without repeatedly measuring the bending position of the busbar copper bar, thereby realizing batch processing of the busbar copper bar.

[0026] Specifically, by Figure 4 It is given that the bending mechanism 3 includes a support seat 301 fixed to the outside of the L-shaped frame 201, the support seat 301 is fixed to the top of the base 1, a cylinder 302 is fixedly installed on the outside of the support seat 301, a bending plate 303 is fixedly installed on the end of the cylinder 302 away from the support seat 301, a bending roller 304 is provided on the side of the bending plate 303 away from the cylinder 302, a guide plate 306 is fixedly installed on the top of the bending plate 303, an L-shaped round rod 305 is fixedly connected between the support seat 301 and the L-shaped frame 201, and the guide plate 306 is movably sleeved on the outside of the L-shaped round rod 305;

[0027] In the use state, when the busbar copper bar is fixed, the cylinder 302 is first started to drive the bending plate 303 to move, and at the same time the guide plate 306 slides along the L-shaped round rod 305 to ensure the stability of the bending plate 303 when moving. Finally, the bending roller 304 moves horizontally to bend and shape the busbar copper bar.

Claims

1. A device capable of batch-molding busbar copper bar assemblies, comprising a base (1), characterized in that: An adjusting mechanism (2) is installed on the top of the base (1), and a bending mechanism (3) is installed on the adjusting mechanism (2); The adjustment mechanism (2) comprises an L-shaped frame (201) fixed to the top of the base (1), a side rod (2010) is fixedly mounted on the outer side of the L-shaped frame (201), a side plate (209) is fixedly mounted on one end of the side rod (2010) away from the L-shaped frame (201), an adjustment plate (2011) is movably sleeved on the outer side of the side rod (2010), and a support wheel (2012) located on the top of the base (1) is provided at the bottom of the adjustment plate (2011). An L-shaped round rod (204) is fixedly connected between the side plate (209) and the base (1); a slide plate (203) is movably sleeved on the outer side of the L-shaped round rod (204); positioning holes (2019) are arranged at equal distances on the slide plate (203); a positioning rod (2018) is fixedly installed on one side of the adjustment plate (2011) close to the slide plate (203); and the inner diameter value of each positioning hole (2019) is equal to the outer diameter value of the positioning rod (2018).

2. The device capable of batch-molding busbar copper bar assemblies according to claim 1, characterized in that: A support block (206) is fixedly mounted on the inner top wall of the L-shaped frame (201), a screw rod (207) is rotatably connected to the inner side wall of the L-shaped frame (201), one end of the screw rod (207) passes through the support block (206) and is fixedly mounted with a hand wheel (205), and the screw rod (207) is rotatably connected to the support block (206), a nut (208) is threadedly sleeved on the outer side of the screw rod (207), and the nut (208) is fixed to the top of the slide plate (203).

3. The device capable of batch-molding busbar copper bar assemblies according to claim 1, characterized in that: An abutment plate (202) is fixedly installed on the inner side wall of the L-shaped frame (201), a clamping plate (2013) is provided between the abutment plate (202) and the slide plate (203), a U-shaped round rod (2015) is fixedly installed on the side of the clamping plate (2013) away from the abutment plate (202), the U-shaped round rod (2015) penetrates the slide plate (203) and is movably connected to the slide plate (203), two springs (2014) are symmetrically fixedly connected between the clamping plate (2013) and the slide plate (203), and the two springs (2014) are both sleeved on the outer side of the U-shaped round rod (2015).

4. The device capable of batch-molding busbar copper bar assemblies according to claim 3 is characterized in that: A sleeve plate (2016) is fixedly sleeved on the outer side of the U-shaped round rod 1 (2015), and the sleeve plate (2016) is located on the side of the slide plate (203) away from the clamping plate (2013). A U-shaped round rod 2 (2017) is fixedly installed on the side of the slide plate (203) away from the clamping plate (2013), and the sleeve plate (2016) is movably sleeved on the outer side of the U-shaped round rod 2 (2017).

5. The device capable of batch-molding busbar copper bar assemblies according to claim 1, characterized in that: The bending mechanism (3) comprises a support seat (301) fixed to the outside of the L-shaped frame (201), the support seat (301) being fixed to the top of the base (1), a cylinder (302) being fixedly mounted on the outside of the support seat (301), a bending plate (303) being fixedly mounted on one end of the cylinder (302) away from the support seat (301), and a bending roller (304) being provided on the side of the bending plate (303) away from the cylinder (302).

6. The device capable of batch-molding busbar copper bar assemblies according to claim 5, characterized in that: A guide plate (306) is fixedly installed on the top of the bending plate (303), and a second L-shaped round rod (305) is fixedly connected between the support seat (301) and the L-shaped frame (201), and the guide plate (306) is movably sleeved on the outer side of the second L-shaped round rod (305).