Vulcanizing machine state real-time monitoring device

Abstract

The utility model relates to the technical field of vulcanizing machine monitoring, in particular to a vulcanizing machine state real-time monitoring device which comprises a shell and a fixing plate, a fault display screen is fixedly connected to the front side of the shell, an electric bell alarm is fixedly connected to the upper side of the shell, two bottom frames are fixedly connected to the bottom of the shell, and a lead screw is rotationally connected to the middle of the position between the two bottom frames. A sliding rod is fixedly connected to the front portion between the two bottom frames, a sweeping assembly is arranged on the outer side of the sliding rod, a mounting plate is fixedly connected to the left side of the shell, two mounting holes are formed in the mounting plate, a fixing plate is fixedly connected to a wall through bolts, a control box is fixedly connected to the upper side of the fixing plate, and a plurality of relays are arranged in the control box. According to the monitoring device, the fault display screen and the bell alarm are arranged, and the relay is electrically connected with the vulcanizing machine, so that an operator can be effectively and accurately prompted that a certain vulcanizing machine breaks down, and the purpose of early prompting and early processing of the fault of the vulcanizing machine is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of vulcanizing machine monitoring, in particular to a real-time monitoring device for the state of a vulcanizing machine. Background Art

[0002] Vulcanizer is a kind of mechanical equipment widely used in the rubber manufacturing industry. It is mainly used for the vulcanization molding of rubber products. The vulcanization process is to make the rubber react chemically with sulfur or other curing agents through heating and pressurization, thereby improving the physical and chemical properties of the rubber. The stable operation of the vulcanizer is crucial to ensure product quality and production efficiency.

[0003] With the popularization of fully automatic vulcanizers, each operator used to operate 5 vulcanizers, but now each operator operates more than 20 vulcanizers. The scope of operators' activities has widened, and the energy spent on a single vulcanizer has decreased. The existing vulcanizer alarm method is: when a single vulcanizer has a fault, it will be displayed on the single vulcanizer. Although this design can directly provide fault prompts on the equipment where the fault occurs, it has the following major problems:

[0004] 1. The existing vulcanizer alarm device is installed on each vulcanizer. In order not to occupy space, the installation location of the alarm device is usually relatively hidden, which makes it difficult to be discovered in time when the vulcanizer alarms;

[0005] 2. The existing alarm mode is a single vulcanizer alarm, with low sound and weak flashing prompt. When the vulcanizer fails to alarm, it is not easy to be discovered;

[0006] 3. Operators operate many machines and move around a large area, so it is not easy to find the fault alarm of a single vulcanizer.

[0007] Therefore, a real-time monitoring device for vulcanizing machine status is proposed to solve the above problems. Utility Model Content

[0008] The main purpose of the utility model is to provide a real-time monitoring device for the state of a vulcanizing machine, which can effectively solve the problems in the background technology.

[0009] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0010] A real-time monitoring device for the status of a vulcanizer comprises a shell and a fixed plate, a fault display screen is fixedly connected to the front side of the shell, an electric bell alarm is fixedly connected to the upper side of the shell, two base frames are fixedly connected to the bottom of the shell, a screw rod is rotatably connected in the middle between the two base frames, a slide bar is fixedly connected to the front between the two base frames, a cleaning component is arranged on the outer side of the slide bar, a mounting plate is fixedly connected to the left side of the shell, two mounting holes are arranged inside the mounting plate, the fixing plate is fixedly connected to the wall by bolts, a control box is fixedly connected to the upper side of the fixing plate, a plurality of relays are arranged inside the control box, a fixing component is arranged inside the fixing plate, the fault display screen and the electric bell alarm are both electrically connected to the output end of the relay, and the input end of the relay is electrically connected to the output end of the vulcanizer.

[0011] Preferably, the cleaning assembly includes a slider, the middle outer portion of the slider is threadedly connected to the outer side of the screw rod, the front outer portion of the slider is slidably connected to the outer side of the slide rod, the front side of the slider is fixedly connected with a wiping plate, the inside of the wiping plate is slidably connected with a blocking block, the front side of the blocking block is fixedly connected with a plurality of first pressure springs, the rear side of the blocking block is fixedly connected with a brush, the right side of the base frame is fixedly connected with a micro motor, and the output end of the micro motor is fixedly connected to the right side of the screw rod.

[0012] The above technical solution makes it easy to clean the surface of the faulty display screen, preventing dust from blocking the faulty display screen and making the data displayed on the faulty display screen unclear.

[0013] Preferably, a baffle is fixedly connected to the left side of the shell, a placement groove is opened on the right side of the baffle, the size of the placement groove is larger than the size of the wiper plate, and a wire tube is fixedly connected to the right side of the shell.

[0014] Through the above technical solution, when there is no need to clean the faulty display screen, the brush can be stored to reduce the obstruction of the faulty display screen.

[0015] Preferably, the fixing assembly includes two pull rods, the outer sides of the pull rods are slidably connected to the inside of the fixing plate, the middle part of the outer sides of the pull rods is rotatably connected to a connecting rod, one end of the connecting rod away from the pull rods is rotatably connected to a limiting block, and a second pressure spring is fixedly connected to the bottom of the limiting block.

[0016] The above technical solution makes it easy to install and disassemble the detection device.

[0017] Preferably, the pull rod passes through the fixing plate and the mounting plate and is engaged with the mounting hole.

[0018] Through the above technical solution, the mounting plate is fixed, and then the detection device is fixed.

[0019] Preferably, the outer side of the limit block is slidably connected to the inside of the fixed plate, and one end of the second pressure spring away from the limit block is fixedly connected to the inner wall of the fixed plate.

[0020] Through the above technical solution, the pull rod is restricted to prevent the pull rod from shrinking into the fixed plate.

[0021] Preferably, the outer side of the mounting plate is slidably connected to the inside of the fixing plate, the outer side of the blocking block is slidably connected to the inside of the wiping plate, and the side of the first pressure spring away from the blocking block is fixedly connected to the inner wall of the wiping plate.

[0022] Through the above technical solution, the blocking block is restricted to prevent the blocking block from escaping from the inside of the wiper plate.

[0023] Compared with the prior art, the utility model has the following beneficial effects:

[0024] 1. In the utility model, by setting a fault display screen and an electric bell alarm, and electrically connecting with the vulcanizer through a relay, the operator can be effectively and accurately reminded that a certain vulcanizer has a fault, thereby achieving the purpose of early warning and early processing of the vulcanizer fault;

[0025] 2. In the utility model, a micro motor is arranged to rotate to drive the screw rod to rotate, and the rotation of the screw rod drives the slider to slide along the slide rod, and drives the wiper plate to slide to clean the surface of the fault display, so as to prevent dust from affecting the display effect of the fault display, and provide thrust to the blocking block through the first pressure spring, so that the brush can always be in contact with the surface of the fault display, thereby increasing the service life of the brush.

[0026] 3. In the utility model, by pulling the pull rod, the pull rod is disengaged from the engagement state with the mounting hole, so that the housing can be easily removed from the fixing plate, thereby reducing damage to the fault display or bell alarm and the cumbersome behavior of disassembly using bolts. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the overall structure of a real-time monitoring device for vulcanizing machine status according to the utility model;

[0028] Figure 2 This is a schematic diagram of a micro motor of a real-time monitoring device for vulcanizing machine status according to the utility model;

[0029] Figure 3 This is a cross-sectional view of a wiper plate of a real-time monitoring device for vulcanizing machine status according to the utility model;

[0030] Figure 4 This is a cross-sectional view of a control box of a real-time monitoring device for vulcanizing machine status according to the utility model;

[0031] Figure 5 This is a cross-sectional view of a fixing plate of a real-time monitoring device for the status of a vulcanizing machine according to the utility model;

[0032] Figure 6 The utility model discloses an alarm circuit schematic diagram of a real-time monitoring device for the state of a vulcanizing machine.

[0033] In the figure: 1. shell; 2. fixing plate; 3. fault display screen; 4. bell alarm; 5. base frame; 6. screw rod; 7. sliding rod; 8. slider; 9. wiping plate; 10. blocking block; 11. first pressure spring; 12. brush; 13. micro motor; 14. baffle; 15. placement groove; 16. wire tube; 17. mounting plate; 18. mounting hole; 19. control box; 20. relay; 21. pull rod; 22. connecting rod; 23. limit block; 24. second pressure spring. DETAILED DESCRIPTION

[0034] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0035] like Figure 1-6 As shown, a real-time monitoring device for the status of a vulcanizer includes a shell 1 and a fixed plate 2, a fault display screen 3 is fixedly connected to the front side of the shell 1, an electric bell alarm 4 is fixedly connected to the upper side of the shell 1, two base frames 5 are fixedly connected to the bottom of the shell 1, a screw rod 6 is rotatably connected in the middle between the two base frames 5, a slide bar 7 is fixedly connected to the front between the two base frames 5, a cleaning component is arranged on the outer side of the slide bar 7, a mounting plate 17 is fixedly connected to the left side of the shell 1, two mounting holes 18 are arranged inside the mounting plate 17, the fixed plate 2 is fixedly connected to the wall by bolts, a control box 19 is fixedly connected to the upper side of the fixed plate 2, a plurality of relays 20 are arranged inside the control box 19, a fixed component is arranged inside the fixed plate 2, the fault display screen 3 and the electric bell alarm 4 are electrically connected to the output end of the relay 20, and the input end of the relay 20 is electrically connected to the output end of the vulcanizer.

[0036] By installing the fixing plate 2 in a position that is easy to observe in the middle of the operator's walking range, and then installing the housing 1 on the fixing plate 2, the fault alarm information of each vulcanizer is concentrated on the real-time monitoring device for the state of the vulcanizer. As long as a vulcanizer generates a fault alarm, the corresponding relay 20 will be turned on, and the real-time monitoring device for the state of the vulcanizer will display the corresponding machine number through the fault display screen 3 and alarm through the electric bell alarm 4. It is convenient for the operator to discover and deal with it in time.

[0037] The cleaning assembly includes a slider 8, the middle outer side of the slider 8 is threadedly connected to the outer side of the screw rod 6, the outer front part of the slider 8 is slidably connected to the outer side of the slide rod 7, the front side of the slider 8 is fixedly connected to a wiping plate 9, the inside of the wiping plate 9 is slidably connected to a blocking block 10, the front side of the blocking block 10 is fixedly connected to a plurality of first pressure springs 11, the rear side of the blocking block 10 is fixedly connected to a brush 12, the right side of the right base frame 5 is fixedly connected to a micro motor 13, and the output end of the micro motor 13 is fixedly connected to the right side of the screw rod 6.

[0038] By starting the micro motor 13, the micro motor 13 rotates to drive the screw rod 6 to rotate, and the screw rod 6 rotates through its own thread to drive the slider 8 to rotate, and the wiping plate 9 slides on the outside of the slide rod 7, so that the wiping plate 9 slides to clean the surface of the faulty display screen 3, and then the blocking block 10 is pushed to slide under the thrust of the first pressure spring 11, so that the brush 12 can better contact with the surface of the faulty display screen 3, and when the brush 12 has been used for too long, the length of the brush 12 will be shortened, and the blocking block 10 can also be pushed by the first pressure spring 11 to make the brush 12 always in contact with the surface of the faulty display screen 3, thereby increasing the service life of the brush 12

[0039] A baffle 14 is fixedly connected to the left side of the shell 1 , a placement groove 15 is opened on the right side of the baffle 14 , the size of the placement groove 15 is larger than the size of the wiper plate 9 , and a wire tube 16 is fixedly connected to the right side of the shell 1 .

[0040] When there is no need to clean the surface of the faulty display screen 3, the micro motor 13 can be started to rotate and drive the slider 8 to slide, and drive the wiper plate 9 to slide, and slide the outer side of the wiper plate 9 to the inside of the placement groove 15. When the wiper plate 9 is not needed, the faulty display screen 3 will not be blocked, thereby affecting the display effect of the faulty display screen 3.

[0041] The fixing assembly includes two pull rods 21, the outer side of the pull rod 21 is slidably connected to the inside of the fixing plate 2, the middle part of the outer side of the pull rod 21 is rotatably connected to a connecting rod 22, the end of the connecting rod 22 away from the pull rod 21 is rotatably connected to a limiting block 23, and a second pressure spring 24 is fixedly connected to the bottom of the limiting block 23.

[0042] The pull rod 21 is pulled to slide, thereby driving the connecting rod 22 to rotate. The connecting rod 22 rotates to drive the limit block 23 to slide, and the second pressure spring 24 is squeezed. The second pressure spring 24 is reset by its own elastic force, pushing the limit block 23 to slide, and the connecting rod 22 rotates to drive the pull rod 21 to slide, thereby achieving the effect of quickly fixing and disassembling the mounting plate 17.

[0043] The pull rod 21 passes through the fixing plate 2 and the mounting plate 17 and is engaged with the mounting hole 18 .

[0044] By engaging the pull rod 21 with the mounting hole 18 , the mounting plate 17 is fixed to the outside of the fixing plate 2 , thereby further fixing the housing 1 .

[0045] The outer side of the limiting block 23 is slidably connected to the inside of the fixing plate 2 , and one end of the second pressure spring 24 away from the limiting block 23 is fixedly connected to the inner wall of the fixing plate 2 .

[0046] Sliding the limit block 23 on the inner wall of the fixing plate 2 can prevent the limit block 23 from rotating during the sliding process, so that the connecting rod 22 cannot rotate, and the mounting plate 17 cannot be fixed by the pull rod 21.

[0047] The outer side of the mounting plate 17 is slidably connected to the inside of the fixing plate 2 , the outer side of the blocking block 10 is slidably connected to the inside of the wiping plate 9 , and the side of the first pressure spring 11 away from the blocking block 10 is fixedly connected to the inner wall of the wiping plate 9 .

[0048] By setting the mounting plate 17 inside the fixed plate 2, the monitoring device can be better fixed. By sliding the outer side of the blocking block 10 inside the wiping plate 9, it can prevent the first pressure spring 11 from pushing too much so that the blocking block 10 is separated from the wiping plate 9, making the cleaning effect of the brush 12 on the faulty display screen 3 worse. By fixing the first pressure spring 11, it can reduce abnormal stress or vibration on the spring, which may cause damage or deformation of the spring, thereby shortening its service life.

[0049] It should be noted that the utility model is a real-time monitoring device for the state of a vulcanizing machine. First, the fixing plate 2 is fixed by bolts in the middle of the operator's walking range, at a position that is easy to observe, and then the pull rod 21 is pulled. The pull rod 21 slides and drives the connecting rod 22 to rotate, so that the limit block 23 slides up and down, and the second pressure spring 24 is squeezed. When the pull rod 21 slides to the inside of the fixing plate 2, the mounting plate 17 is placed in the middle of the fixing plate 2, and the pull rod 21 is released. The second pressure spring 24 needs to be reset due to the squeezing, and the limit block 23 is pushed to slide, so that the connecting rod 22 rotates, driving the pull rod 21 to slide to the right. When the pull rod 21 is engaged with the mounting hole 18, the mounting plate 17 is fixed, and then the shell 1 is fixed. After the shell 1 is fixed, the output end of the vulcanizer is connected to the relay 20, and the fault display screen 3 is energized. When a certain vulcanizer generates a fault alarm, the corresponding relay 20 will be connected, and the machine number of the vulcanizer will be displayed through the fault display screen 3, and an alarm will be sounded through the electric bell alarm 4. After the detection device has been used for a long time, the surface of the fault display screen 3 will absorb dust. At this time, by starting the micro motor 13, the micro motor 13 rotates to drive the screw rod 6 to rotate, so that the slider 8 slides, and drives the wiping plate 9 to slide, so that the brush 12 on the rear side of the wiping plate 9 cleans the surface of the fault display screen 3, so that the fault display screen 3 is in a clean state and the machine number is better displayed.

[0050] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A real-time monitoring device for the state of a vulcanizing machine, comprising a housing (1) and a fixing plate (2), characterized in that: The front side of the shell (1) is fixedly connected with a fault display screen (3), the upper side of the shell (1) is fixedly connected with an electric bell alarm (4), the bottom of the shell (1) is fixedly connected with two base frames (5), the middle part between the two base frames (5) is rotatably connected with a screw rod (6), the front part between the two base frames (5) is fixedly connected with a slide bar (7), the outer side of the slide bar (7) is provided with a cleaning component, the left side of the shell (1) is fixedly connected with a mounting plate (17), the mounting plate (17) has two mounting holes (18) arranged inside, the fixing plate (2) is fixedly connected to the wall by bolts, the upper side of the fixing plate (2) is fixedly connected with a control box (19), the control box (19) has a plurality of relays (20) arranged inside, the fixing plate (2) has a fixing component arranged inside, the fault display screen (3) and the electric bell alarm (4) are both electrically connected to the output end of the relay (20), and the input end of the relay (20) is electrically connected to the output end of the vulcanizer.

2. A real-time monitoring device for vulcanizing machine status according to claim 1, characterized in that: The cleaning assembly comprises a slider (8), the middle portion of the outer side of the slider (8) is threadedly connected to the outer side of the screw rod (6), the front portion of the outer side of the slider (8) is slidably connected to the outer side of the slide rod (7), the front side of the slider (8) is fixedly connected to a wiping plate (9), the interior of the wiping plate (9) is slidably connected to a blocking block (10), the front side of the blocking block (10) is fixedly connected to a plurality of first pressure springs (11), the rear side of the blocking block (10) is fixedly connected to a brush (12), the right side of the base frame (5) is fixedly connected to a micro motor (13), and the output end of the micro motor (13) is fixedly connected to the right side of the screw rod (6).

3. A real-time monitoring device for vulcanizing machine status according to claim 2, characterized in that: A baffle (14) is fixedly connected to the left side of the shell (1), a placement groove (15) is provided on the right side of the baffle (14), the size of the placement groove (15) is larger than the size of the wiper plate (9), and a wire tube (16) is fixedly connected to the right side of the shell (1).

4. A real-time monitoring device for vulcanizing machine status according to claim 3, characterized in that: The fixing assembly comprises two pull rods (21), the outer sides of the pull rods (21) are slidably connected to the inside of the fixing plate (2), the middle part of the outer side of the pull rods (21) is rotatably connected to a connecting rod (22), one end of the connecting rod (22) away from the pull rods (21) is rotatably connected to a limiting block (23), and the bottom of the limiting block (23) is fixedly connected to a second pressure spring (24).

5. A real-time monitoring device for vulcanizing machine status according to claim 4, characterized in that: The pull rod (21) passes through the fixing plate (2) and the mounting plate (17) and is engaged with the mounting hole (18).

6. A real-time monitoring device for vulcanizing machine status according to claim 5, characterized in that: The outer side of the limit block (23) is slidably connected to the inside of the fixed plate (2), and one end of the second pressure spring (24) away from the limit block (23) is fixedly connected to the inner wall of the fixed plate (2).

7. A real-time monitoring device for vulcanizing machine status according to claim 5, characterized in that: The outer side of the mounting plate (17) is slidably connected to the inside of the fixing plate (2), the outer side of the blocking block (10) is slidably connected to the inside of the wiping plate (9), and the side of the first pressure spring (11) away from the blocking block (10) is fixedly connected to the inner wall of the wiping plate (9).

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