Three-dimensional two-section ore blending process system
Through a three-dimensional two-stage ore distribution process system, two-stage batching silos and reversible rotary fabricators are used to achieve two-stage continuous layered batching, solving the problems of complex ingredient process, low flexibility and low material stability, and achieving efficient and stable multi-variety batching, reducing investment costs.
Patent Information
- Application Number
- CN202421444467.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing ingredients have complex processes, low flexibility, large land demand, high equipment costs, and low material stability, which cannot meet the needs of multiple varieties of materials and stable ingredients for a long period of time.
A three-dimensional two-stage ore distribution process system is adopted, including a two-stage batching silo, a two-stage reversible rotary cloth, a two-stage quantitative feeding device, an input belt conveyor and an output belt conveyor. The batching efficiency and stability are improved through the two-stage continuous layered batching process.
It reduces equipment and civil engineering investment, improves the flexibility and efficiency of ingredients, meets the needs of multiple varieties of materials, and ensures the stability of ingredients and product quality.
Smart Images

Figure CN222683744U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of bulk material transportation and batching, and relates to a three-dimensional two-stage ore batching process system. Background Art
[0002] Batching process is a kind of pre-batching of raw materials. The pre-batching process can reduce the material inventory demand, improve the utilization rate of raw materials, reduce resource waste, and batching can optimize the production process to reduce the demand for large equipment, thereby reducing equipment investment and operating costs. Batching process can also reduce material segregation, which helps user units improve product quality and ensure product consistency.
[0003] Existing batching technologies mainly include systematic material field processes and independent forced mixing technologies. The material field processes mainly include conveying systems, batching troughs, quantitative feeding devices, stacking conveying systems and stackers, reclaimers and output systems. The materials are unloaded at fixed points and then batched by using batching troughs, and then directly taken out by flat laying. There are disadvantages such as low batching flexibility and large space requirements for the process system. The forced mixing technology mainly includes input systems, forced mixing batching troughs, professional mixing equipment (such as agitators, mixers, etc.), output systems, etc., and professional equipment is used to mix materials locally. The forced mixing process can only achieve material homogenization in an extremely short period of time, and cannot achieve stable batching over a longer period of time. There are disadvantages such as large material fluctuations and low stability at different stages.
[0004] Due to the shortcomings of the existing batching process, such as complexity, low flexibility, large land requirements, high equipment costs, and low material stability, in order to reduce equipment and civil engineering investment and improve product quality, a new batching process is proposed to replace the existing high cost of direct flat-laying in the mixing yard and the unstable strong mixing process. Utility Model Content
[0005] In view of this, the purpose of the utility model is to provide a three-dimensional two-stage ore batching process system, which can not only reduce investment costs, but also meet the demand for multiple varieties of materials, while improving batching efficiency and product quality through two-stage continuous batching.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a three-dimensional two-stage ore blending process system, comprising a two-stage batching bin, a two-stage reversible rotary distributor, a two-stage quantitative feeding device, an input belt conveyor and an output belt conveyor installed in cooperation with a frame, the two-stage batching bin is vertically arranged as an upper batching bin and a lower batching bin, the two-stage reversible rotary distributor is vertically arranged as a first-stage reversible rotary distributor and a second-stage reversible rotary distributor, and the two-stage quantitative feeding device is vertically arranged as a first-stage quantitative feeding device and a second-stage quantitative feeding device; the top of the upper batching bin is a first-stage reversible rotary distributor, the top of the first-stage reversible rotary distributor is the input belt conveyor, the bottom of the upper batching bin is a first-stage quantitative feeding device, the bottom of the first-stage quantitative feeding device is a second-stage reversible rotary distributor, the second-stage reversible rotary distributor is located at the top of the lower batching bin, the bottom of the lower batching bin is a second-stage quantitative feeding device, and the output belt conveyor is placed below the second-stage quantitative feeding device.
[0007] Optionally, each section of the upper batching bin and the lower batching bin is composed of multiple independent bin bodies, and the bin bodies are arranged in a ring around the geometric center.
[0008] Optionally, the warehouse structure is not limited, and the size of the warehouse can be adjusted as needed.
[0009] Optionally, the warehouse body and the frame are in the form of steel structure or concrete, and are implemented in an integral or assembled form.
[0010] Optionally, the first-stage reversible rotary distributor and the second-stage reversible rotary distributor are respectively arranged on the top of the upper batching bin and the lower batching bin, the bin top is provided with a material drop port and a distributor running track, and a beam structure is provided between the bin top and the upper platform, and the distributor can rotate along the track to distribute materials.
[0011] Optionally, the distributor running track is a circular track.
[0012] Optionally, there are one or more input belt conveyors.
[0013] Optionally, there are one or more output belt conveyors.
[0014] The beneficial effects of the utility model are:
[0015] 1) This batching process consists of two batching silos, the form and size of which can be adjusted according to the material demand and land occupation, which can reduce equipment and civil engineering investment;
[0016] 2) The two-stage batching bin is equipped with a reversible rotating distributor, which increases the flexibility and feasibility of batching;
[0017] 3) The upper batching bin can meet the batching needs of a variety of different materials at the same time, and the lower batching bin can perform secondary mixing of the materials. The two-stage continuous layered batching process can improve the batching efficiency, ensure the stability of the batching, and improve the production quality of the product.
[0018] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and research, or can be taught from the practice of the present invention to some extent. The objectives and other advantages of the present invention can be achieved and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be described in detail below in conjunction with the accompanying drawings, in which:
[0020] Figure 1 This is the elevation view of the ore blending process system of the utility model;
[0021] Figure 2 This is the plan view of the ore input belt conveyor of the utility model;
[0022] Figure 3 This is a plan view of the first-level reversible rotary distributor for ore distribution of the utility model;
[0023] Figure 4 This is a plan view of the first-level quantitative feeding device for ore blending of the utility model;
[0024] Figure 5 This is a plan view of the utility model's two-stage reversible rotary distributor for ore distribution;
[0025] Figure 6 This is a plan view of the secondary quantitative feeding device for ore blending of the utility model.
[0026] Figure numerals: input belt conveyor 1, first-stage reversible rotating distributor 2, upper batching bin 3, first-stage quantitative feeding device 4, second-stage reversible rotating distributor 5, lower-stage batching bin 6, second-stage quantitative feeding device 7, output belt conveyor 8, distributor running track 9, beam structure 10. DETAILED DESCRIPTION
[0027] The following describes the implementation of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner. The following embodiments and the features in the embodiments can be combined with each other without conflict.
[0028] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present utility model. In order to better illustrate the embodiments of the present utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0029] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "back" and the like indicate directions or positional relationships, they are based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0030] See also Figure 1 to Figure 6 It is a three-dimensional two-stage ore blending process system, including a two-stage batching bin, a two-stage reversible rotary distributor, a two-stage quantitative feeding device, an input belt conveyor 1 and an output belt conveyor 8 installed in cooperation with the frame. The two-stage batching bin is arranged as an upper batching bin 3 and a lower batching bin 6, the two-stage reversible rotary distributor is arranged as a first-stage reversible rotary distributor 2 and a second-stage reversible rotary distributor 5, and the two-stage quantitative feeding device is arranged as a first-stage quantitative feeding device 4 and a second-stage quantitative feeding device. Device 7; the top of the upper batching bin 3 is a first-level reversible rotating distributor 2, above the first-level reversible rotating distributor 2 is an input belt conveyor 1, the bottom of the upper batching bin 3 is a first-level quantitative feeding device 4, below the first-level quantitative feeding device 4 is a second-level reversible rotating distributor 5, the second-level reversible rotating distributor 5 is located on the top of the lower batching bin 6, the bottom of the lower batching bin 6 is a second-level quantitative feeding device 7, and the output belt conveyor 8 is placed below the second-level quantitative feeding device 7.
[0031] In this embodiment, each section of the upper batching bin 3 and the lower batching bin 6 is composed of multiple independent bin bodies, which are arranged in a ring around the geometric center. The bin body structure is not limited, and the bin body size can be adjusted according to needs. The bin body and frame are in the form of steel structure or concrete, and are implemented in an integral or assembled form.
[0032] In this embodiment, the first-stage reversible rotary distributor 2 and the second-stage reversible rotary distributor 5 are respectively arranged on the tops of the upper batching bin 3 and the lower batching bin 6. The tops of the bins are provided with drop-off ports and distributor running tracks 9. A beam structure 10 is provided between the bin tops and the upper platform. The distributor can rotate along the distributor running tracks 9 to distribute materials.
[0033] In this embodiment, the distributor running track 9 is a circular track.
[0034] In this embodiment, the number of the input belt conveyor 1 is one or more, and the number of the output belt conveyor 8 is one or more.
[0035] In this embodiment, the primary quantitative feeding device 4 collects the materials to the secondary reversible rotating distributor 5 for distribution, and the secondary quantitative feeding device 7 collects the materials to the output belt conveyor 8 below for output.
[0036] When the utility model is in use, the input belt conveyor 1 transfers the material to the first-level reversible rotary distributor 2, and the material is transported to the upper batching bin 3 by running forward or reverse on the distributor running track 9. According to production needs, the material is quantitatively transferred to the second-level reversible rotary distributor 5 by the first-level quantitative feeding device 4, and the material is also transferred to the lower batching bin 6 by running forward and reverse on the rotating track to be evenly distributed in layers. Then, the material is quantitatively transported to the output belt conveyor 8 by the second-level quantitative feeding device 7 and transported to other units.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the utility model.
Claims
1. The three-dimensional two-stage ore blending process system is characterized by: It includes a two-stage batching bin, a two-stage reversible rotary distributor, a two-stage quantitative feeding device, an input belt conveyor and an output belt conveyor installed in cooperation with the frame. The two-stage batching bin is arranged as an upper batching bin and a lower batching bin, the two-stage reversible rotary distributor is arranged as a first-stage reversible rotary distributor and a second-stage reversible rotary distributor, and the two-stage quantitative feeding device is arranged as a first-stage quantitative feeding device and a second-stage quantitative feeding device; The top of the upper batching bin is a first-level reversible rotary distributor, and above the first-level reversible rotary distributor is an input belt conveyor. The bottom of the upper batching bin is a first-level quantitative feeding device, and below the first-level quantitative feeding device is a second-level reversible rotary distributor, which is located on the top of the lower batching bin. The bottom of the lower batching bin is a second-level quantitative feeding device, and the output belt conveyor is placed below the second-level quantitative feeding device.
2. The three-dimensional two-stage ore blending process system according to claim 1 is characterized in that: Each section of the upper batching bin and the lower batching bin is composed of a plurality of independent bin bodies, and the bin bodies are arranged in a ring around the geometric center.
3. The three-dimensional two-stage ore blending process system according to claim 2 is characterized in that: There is no limit to the warehouse structure, and the warehouse size can be adjusted as needed.
4. The three-dimensional two-stage ore blending process system according to claim 2 is characterized in that: The silo body and frame are in the form of steel structure or concrete, and are implemented in an integral or assembled form.
5. The three-dimensional two-stage ore blending process system according to claim 4 is characterized in that: The first-stage reversible rotary distributor and the second-stage reversible rotary distributor are arranged on the roofs of the upper batching bin and the lower batching bin respectively. The bin roof is provided with a material drop opening and a distributor running track. There is a beam structure between the bin roof and the upper platform. The distributor can rotate along the track to distribute materials.
6. The three-dimensional two-stage ore blending process system according to claim 1 is characterized in that: The feeder running track is a circular track.
7. The three-dimensional two-stage ore blending process system according to claim 1 is characterized in that: The input belt conveyor is one or more.
8. The three-dimensional two-stage ore blending process system according to claim 1 is characterized in that: The output belt conveyor is one or more.