A mattress that breathes

By designing a breathable mattress that uses pull-button process and chemical preparation materials, the problem of glue and chemical preparation residues in existing mattresses is solved, and a zero-glue, 360-degree breathable and healthy sleeping environment is achieved, improving the comfort and sleep quality of the mattress.

CN222693060UActive Publication Date: 2025-04-01HEBEI YILILAN FURNITURE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420772142.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-04-01
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing industrial mattresses use a large amount of chemical preparations and glue during the production process, resulting in the residue of harmful volatiles and formaldehyde, reducing breathability, and reducing comfort. The process has problems of sponge wrapping and glue bonding.

Method used

A breathable mattress was designed, and the buckle process was used to connect the woven fabric layer, the upper respiratory layer, the cool cloth spring system, the lower respiratory layer and the woven fabric layer to avoid the use of glue. Chemical-free materials were used, including antibacterial and anti-mites cotton layer, graphene silk cotton layer, bean wool cotton layer, plant protein Q cotton layer, bubble spring layer and hot melt felt layer to ensure breathability and health.

Benefits of technology

It achieves zero glue, zero odor, and 360-degree breathable effects, improves the health and comfort of the mattress, is suitable for children, pregnant women and the elderly, and provides good elasticity and ridge protection effects through the combination of bubble spring layer and cool cloth spring system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222693060U_ABST
    Figure CN222693060U_ABST
Patent Text Reader

Abstract

The utility model discloses a breathable mattress, which belongs to the field of mattresses, and comprises a woven fabric layer, an upper breathing layer, a cool cloth spring system, a lower breathing layer and a woven fabric layer arranged in sequence from top to bottom; the cool cloth spring system comprises a plurality of spring groups arranged in a matrix, the spring group comprises spring steels distributed in a four-leaf clover shape and fixedly connected together, and a fabric bag is provided on the outer cover of the spring steel. The breathable mattress of the utility model adopts a drawstring process, does not use glue, has good comfort, disperses pressure, and improves sleep quality.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of mattresses, in particular to a breathable mattress. Background Art

[0002] The process defects of industrial mattresses: a large amount of chemical materials are used, glue is used in the production process, and harmful volatiles and formaldehyde remain. The function of the raw materials is damaged after the cushion layer is glued, and the comfort level will decrease. The edge protection process sponge wrapping and glue bonding reduce the air permeability and increase harmful volatilization. Based on this, the utility model proposes a breathable mattress. Utility Model Content

[0003] The purpose of the utility model is to provide a breathable mattress to solve the above-mentioned problems.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] The utility model discloses a breathable mattress, comprising a woven fabric layer, an upper breathing layer, a cool cloth spring system, a lower breathing layer and a woven fabric layer which are sequentially arranged from top to bottom; the cool cloth spring system comprises a plurality of spring groups arranged in a matrix, the spring group comprises spring steels which are distributed in a four-leaf clover shape and fixedly connected together, and a fabric bag is provided on the outer cover of the spring steel.

[0006] Furthermore, adjacent spring steels are connected together by ultrasonic welding.

[0007] Furthermore, the upper breathing layer includes an antibacterial and anti-mite cotton layer, a graphene silk cotton layer, a bean fluff cotton layer, a plant protein Q-elastic cotton layer, a bubble spring layer, a mulberry silk layer, a bubble spring layer and a hot-melt felt layer.

[0008] Furthermore, the lower breathing layer includes a hot-melt felt layer and a cotton substitute layer.

[0009] Furthermore, the bubble spring layer is composed of a plurality of small independent springs.

[0010] Furthermore, the woven fabric layer, the upper breathing layer, the cool cloth spring system, the lower breathing layer and the woven fabric layer are connected together by a fastening process.

[0011] Furthermore, there are gaps between the warp and weft yarns of the woven fabric layer.

[0012] Furthermore, the plant protein Q-elastic cotton layer is made of corn protein plant fiber material.

[0013] Compared with the prior art, the beneficial technical effects of the utility model are:

[0014] 1) The entire mattress is glue-free, odor-free and healthier;

[0015] 2) The entire mattress has zero sponge, no chemical materials, zero Tvoc release, and the product is harmless;

[0016] 3) 360-degree all-round ventilation, dry and clean;

[0017] 4) Multi-layer antibacterial and anti-mite materials, mother-and-baby level care;

[0018] 5) Buckle craftsmanship, inheriting the classics and craftsmanship;

[0019] 6) The combination of bubble spring layer and cool cloth spring system superimposes elastic force and relieves spine pressure.

[0020] In short, the breathable mattress of the utility model adopts the buckle technology, is glue-free, has good comfort, disperses pressure, and improves sleep quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The utility model will be further described below in conjunction with the accompanying drawings.

[0022] Figure 1 This is a front view of the breathable mattress of the utility model;

[0023] Figure 2 This is a cross-sectional view of the breathable mattress of the utility model;

[0024] Explanation of reference numerals: 1. Woven fabric layer; 2. Antibacterial and anti-mite cotton layer; 3. Graphene silk cotton layer; 4. Bean velvet cotton layer; 5. Plant protein Q elastic cotton layer; 6. Bubble spring layer; 7. Mulberry silk layer; 8. Hot melt felt layer; 9. Cool cloth spring system; 10. Substitute brown cotton layer;

[0025] 901, spring steel; 902, fabric bag. DETAILED DESCRIPTION

[0026] like Figure 1-2 As shown, a breathable mattress comprises an upper breathing layer, a cool cloth spring system 9, a lower breathing layer and a woven fabric layer 1 which are connected together from top to bottom. The woven fabric layer 1, the upper breathing layer, the cool cloth spring system 9, the lower breathing layer and the woven fabric layer 1 are connected together by a buckle process, which tightly combines the bed core and the cushion layer, improves the overall stability of the mattress, makes the overall elasticity of the mattress uniform, achieves zero glue and zero Tvoc release, makes the cushion material fully functional and green and healthy, and fully demonstrates the comfort and delicacy of the product.

[0027] Specifically, in this embodiment, the upper breathing layer includes an antibacterial and anti-mite cotton layer 2, a graphene silk cotton layer 3, a bean fluff cotton layer 4, a plant protein Q-elastic cotton layer 5, a bubble spring layer 6, a mulberry silk layer 7, a bubble spring layer 6 and a hot-melt felt layer 8.

[0028] Specifically, in this embodiment, the lower breathing layer includes a hot-melt felt layer 8 and a cotton substitute layer 10 .

[0029] The cool cloth spring system 9 includes several spring groups arranged in a matrix, and the spring group includes spring steels 901 distributed in a four-leaf clover shape and fixedly connected together. When one of the spring steels 901 is pressed, the two spring steels 901 next to it can also provide strong support for it, so that the overall structure of the mattress is more stable than the viscose mattress, and it is not easy to become unstable and deformed. The outer cover of the spring steel 901 is provided with a fabric bag 902, and the adjacent spring steels 901 are connected together by ultrasonic welding. In this embodiment, four spring steels 901 form a spring group, and cooperate with the bubble spring 6 to undergo 100,000 pressure tests to achieve strong support, more guaranteed quality, effectively fit the body curve, fully release body pressure, and achieve easy sleep.

[0030] The bubble spring layer 6 is composed of a plurality of small independent springs.

[0031] There are certain gaps between the warp and weft yarns of the woven fabric layer 1, so that air and moisture can flow better, making the fabric more comfortable and dry.

[0032] The plant protein Q-elastic cotton layer 5 is made of corn protein plant fiber material, which is free to rebound and is dry, clean and comfortable.

[0033] In short, the breathable mattress of the utility model is glue-free, formaldehyde-free, environmentally friendly, and is especially suitable for children, pregnant women, and the elderly.

[0034] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A breathable mattress, characterized by: The invention comprises a woven fabric layer (1), an upper breathing layer, a cool cloth spring system (9), a lower breathing layer and a woven fabric layer (1) which are arranged in sequence from top to bottom; the cool cloth spring system (9) comprises a plurality of spring groups arranged in a matrix, the spring group comprises spring steel (901) which is distributed in a four-leaf clover shape and fixedly connected together, and a fabric bag (902) is provided on the outer cover of the spring steel (901).

2. The breathable mattress according to claim 1, characterized in that: Adjacent spring steels (901) are connected together by ultrasonic welding.

3. The breathable mattress according to claim 1, characterized in that: The upper breathing layer comprises an antibacterial and anti-mite cotton layer (2), a graphene silk cotton layer (3), a bean fluff cotton layer (4), a plant protein Q-elastic cotton layer (5), a bubble spring layer (6), a mulberry silk layer (7), a bubble spring layer (6) and a hot-melt felt layer (8).

4. The breathable mattress according to claim 1, characterized in that: The lower breathing layer comprises a hot-melt felt layer (8) and a cotton substitute layer (10).

5. The breathable mattress according to claim 3, characterized in that: The bubble spring layer (6) is composed of a plurality of small independent springs.

6. The breathable mattress according to claim 1, characterized in that: The woven fabric layer (1), the upper breathing layer, the cool fabric spring system (9), the lower breathing layer and the woven fabric layer (1) are connected together by a fastening process.

7. The breathable mattress according to claim 1, characterized in that: There are gaps between the warp and weft yarns of the woven fabric layer (1).

8. The breathable mattress according to claim 3, characterized in that: The plant protein Q-elastic cotton layer (5) is made of corn protein plant fiber material.