An automatic humidification and atomization device for an air purifier

Abstract

The utility model discloses an automatic humidifying atomizing device for an air purifier, which belongs to the field of humidifying equipment; it includes a nozzle assembly and a mounting structure; the nozzle assembly includes a conduit and a nozzle at the end of the conduit; the mounting structure includes a mounting ring on the outer surface of the conduit, a clamping ring is arranged on the outer surface of the mounting ring, a mounting rod is arranged on the clamping ring, and the mounting rod is fixed to the ceiling through a mounting strip; a threaded hole is arranged through the mounting ring, and a clamping bolt is arranged in the threaded hole. Beneficial effects: the nozzle assembly in the device is height-adjustable and has stronger applicability; the mounting ring in the device is arranged into two large-diameter rings and two small-diameter rings, the purpose of which is to allow the clamping ring to press on the small-diameter ring; when the clamping ring is loose, the table of the large-diameter ring can be used to prevent the nozzle assembly from falling directly; by setting the upper and lower humidity thresholds, when the humidity deviates from the set range, the system automatically adjusts the water source and the compressed air pipeline to keep the workshop humidity within the specified range, thereby reducing the generation of static electricity.

Description

Technical Field

[0001] The utility model relates to an automatic humidifying atomizing device for an air purifier, belonging to the field of humidifying equipment. Background Art

[0002] The present invention belongs to the electronics industry, and specifically involves electronic component processing and assembly. The current electronic product manufacturing industry has strict requirements on the temperature and humidity of the production workshop, especially the humidity needs to be strictly controlled between 35%RH and 70%RH to prevent static electricity from damaging components and products. In the dry weather in the north, the risk of static electricity is higher, and traditional manual mopping or watering operations are difficult to effectively control humidity.

[0003] At the same time, the humidification nozzles in the factory are currently installed on the ceiling of the factory, but the height of the factory is raised and the electromechanical equipment are all installed on the ground. It takes a lot of time and water for the atomized water mist to reach the ground, and the humidification effect is slow. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic humidifying atomizing device for an air purifier, which can effectively solve the above-mentioned problems.

[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0006] It includes a nozzle assembly and a mounting structure; the nozzle assembly includes a conduit and a nozzle arranged at the end of the conduit; the mounting structure includes a mounting ring arranged on the outer surface of the conduit, a clamping ring is arranged on the outer surface of the mounting ring, a mounting rod is arranged on the clamping ring, and the mounting rod is fixed to the ceiling through a mounting strip; wherein a threaded hole is arranged through the mounting ring, and a clamping bolt is arranged in the threaded hole.

[0007] Furthermore: the inner ring diameters of the mounting rings are the same, the outer ring diameters at both ends of the mounting rings are larger than the outer ring diameter of the middle section; the mounting rings include large diameter rings at both ends and a small diameter ring located between the two large diameter rings, and the large diameter ring and the small diameter ring are integrally formed; and the width of the mounting ring is smaller than the width of the small diameter ring.

[0008] Further: the clamping ring is an open ring, a clamping plate is arranged at the open end of the clamping ring, a plurality of threaded holes are evenly arranged on the clamping plate, and the threaded holes are threadedly connected with fastening bolts.

[0009] Further: the nozzle assembly also includes an integrated tube, and the circumference of the nozzles is evenly distributed on the integrated tube; the nozzle adopts a micro-mist nozzle, and a water source pipeline and a compressed air pipeline are provided in the nozzle, and the water source pipeline and the compressed air pipeline are provided with solenoid valves, and the solenoid valves are electrically connected to a solenoid valve control unit, and the solenoid valve control unit is communicatively connected to a humidity sensor.

[0010] Further: the humidity sensor is connected to the solenoid valve control unit via a communication control card.

[0011] The beneficial effects are:

[0012] The nozzle assembly in the device is height-adjustable and has greater applicability.

[0013] The mounting rings in the device are arranged as two large-diameter rings and two small-diameter rings, the purpose of which is to allow the clamping ring to press on the small-diameter ring; when the clamping ring is loose, the table of the large-diameter ring can be used to prevent the nozzle assembly from falling directly.

[0014] By setting the upper and lower humidity thresholds, when the humidity deviates from the set range, the system automatically adjusts the water source and compressed air pipeline to keep the workshop humidity within the specified range, thereby reducing the generation of static electricity.

[0015] The data acquisition part of the present invention has the advantages of real-time transmission and high precision, and the pneumatic control part has the advantage of instantaneous switching. These features ensure the precise control and rapid response of the humidification process and improve the stability of the production environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] For ease of explanation, the present invention is described in detail by the following specific implementations and drawings.

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a right view of the utility model;

[0019] Figure 3 It is the parts diagram of the mounting ring of the utility model;

[0020] Figure 4 It is a top view of the utility model.

[0021] Description of reference numerals:

[0022] 1. Nozzle assembly; 11. Conduit; 12. Nozzle; 13. Integrated pipe; 2. Mounting structure; 3. Mounting ring; 31. Large diameter ring; 32. Small diameter ring; 4. Clamping ring; 41. Clamping plate; 42. Fastening bolt; 5. Mounting rod; 6. Mounting strip; 7. Clamping bolt. DETAILED DESCRIPTION

[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.

[0024] It should be noted that, in the description of the present invention, unless otherwise specified, "plurality" means two or more; the terms "upper", "lower", "left", "right", "inside", "outside", "front end", "rear end", "head", "tail", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0025] Furthermore, the terms “first,” “second,” “third,” etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

[0026] At the same time, in the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] See also Figure 1-4 This is an embodiment of the automatic humidifying atomizing device for an air purifier of the utility model.

[0028] It includes a nozzle assembly 1 and a mounting structure 2; the nozzle assembly 1 includes a conduit 11 and a nozzle 12 arranged at the end of the conduit 11; the mounting structure 2 includes a mounting ring 3 arranged on the outer surface of the conduit 11, a clamping ring 4 is arranged on the outer surface of the mounting ring 3, a mounting rod 5 is arranged on the clamping ring 4, and the mounting rod 5 is fixed to the ceiling through a mounting strip 6; wherein, a through threaded hole is arranged on the mounting ring 3, and a clamping bolt 7 is arranged in the threaded hole.

[0029] This device is for humidity control of the factory, so a nozzle assembly 1 is set, and the nozzle 12 adopts a micro-mist nozzle 12, and the nozzle 12 is provided with a water source pipeline and a compressed air pipeline, which can spray water mist for humidification; therefore, the nozzle assembly 1 of this device needs to be set at a high place in order to facilitate humidification of the factory, and is generally set near the ceiling of the factory;

[0030] During the specific installation, the conduit 11 of the nozzle assembly 1 is covered with the installation ring 3, and then the installation ring 3 is fixed to the outer surface of the conduit 11 by the clamping bolt 7, and then the clamping ring 4 is covered on the outer surface of the installation ring 3;

[0031] The clamping ring 4 of the device is fixed on the mounting rod 5. There are two mounting rods 5, which are respectively arranged at both ends of the clamping ring 4. The mounting rod 5 is a right-angle rod, the horizontal part is used to fix the clamping ring 4, and the vertical part is used to connect the mounting bar 6. The mounting bar 6 is a channel steel, and the mounting rod 5 and the mounting bar 6 are connected by bolts, thereby completing the fixation of the nozzle assembly 1.

[0032] In the device, the compression bolt 7 can be loosened or tightened, and the guide tube 11 can be raised or lowered in the mounting ring 3, so that the height of the nozzle assembly 1 can be quickly adjusted.

[0033] The adjustment of the height of the nozzle assembly 1 is mainly based on the consideration of the existing plant;

[0034] According to the relationship between humidity and altitude, under normal circumstances, the humidity in the factory is higher on the ground, and the humidity is lower near the ceiling. At the same time, workers usually move around on the ground, and various mechanical equipment are also installed on the ground. The current factory is rented, and the ceiling is very high, so a large part of the space does not actually need humidification;

[0035] Therefore, the device places the nozzle assembly 1 downward and sets it in the middle part of the factory building, so as to avoid the waste of water mist; at the same time, in order to cope with the lifting and lowering of the nozzle assembly 1, the upper end of the conduit 11 can be connected to a hose; when some subsequent large equipment enters the factory building, the horizontal height of the nozzle assembly 1 can be easily adjusted upward, and the applicability is strong.

[0036] The inner ring diameters of the mounting ring 3 are the same, and the outer ring diameters at both ends of the mounting ring 3 are larger than the outer ring diameter of the middle section; the mounting ring 3 includes large diameter rings 31 at both ends and a small diameter ring 32 located between the two large diameter rings 31, and the large diameter ring 31 and the small diameter ring 32 are integrally formed; and the width of the mounting ring 3 is smaller than the width of the small diameter ring 32.

[0037] In the present device, the mounting ring 3 is configured as two large-diameter rings 31 and two small-diameter rings 32, the purpose of which is to allow the clamping ring 4 to be pressed on the small-diameter ring 32; when the clamping ring 4 is loose, the surface of the large-diameter ring 31 can be used to prevent the nozzle assembly 1 from falling directly.

[0038] The clamping ring 4 is an open ring, and a clamping plate 41 is arranged at the open end of the clamping ring 4. A plurality of threaded holes are evenly arranged on the clamping plate 41, and fastening bolts 42 are threadedly connected in the threaded holes.

[0039] The clamping ring 4 works by being put on the small diameter ring 32 of the mounting ring 3 and then tightening the fastening bolts 42 on the clamping plate 41 .

[0040] The nozzle assembly 1 also includes an integrated pipe 13, and the nozzles 12 are evenly distributed on the integrated pipe 13; the nozzle 12 adopts a micro-mist nozzle 12, and a water source pipeline and a compressed air pipeline are provided in the nozzle 12, and the water source pipeline and the compressed air pipeline are provided with a solenoid valve, and the solenoid valve is electrically connected to a solenoid valve control unit, and the solenoid valve control unit is communicatively connected to a humidity sensor; the humidity sensor is connected to the solenoid valve control unit through a communication control card;

[0041] The sprinkler assembly 1 of the device works as an automatic trigger type. Humidity sensor monitoring: Humidity sensors continuously monitor the humidity level of indoor air. These sensors can measure the moisture content in the air and convert the measured value into an electronic signal;

[0042] Data transmission: The sensor transmits the humidity data to the communication control card via wireless or wired connection, and then the communication control card transmits it to the solenoid valve control unit. Finally, the solenoid valve control unit controls the solenoid valve to open the water source pipeline and compressed air pipeline in the nozzle assembly 1.

[0043] The communication control card receives the humidity data measured by the sensor. This is usually achieved through an analog or digital signal interface, such as an analog voltage signal, a digital I2C or SPI interface, etc. The communication control card converts the received signal into a digital quantity (if the original signal is analog) and performs necessary processing, such as signal amplification, filtering, data conversion, etc., to ensure the accuracy and availability of the data.

[0044] At the same time, the communication control card provides a variety of communication interfaces, such as RS-485, RS-232, Ethernet, Wi-Fi, Bluetooth, etc., for data exchange with other devices or systems. In this way, it can communicate humidity data directly with the solenoid valve control unit.

[0045] The upper and lower humidity thresholds are set in this device. The upper limit is set to 60%RH and the lower limit is set to 38%RH. When the critical point is reached, the data is given to the control unit. The control unit will cut off or supply power to the solenoid valve of the water source pipeline and compressed air pipeline, and control the pneumatic switch to close or open, so as to shut down the humidification and start the humidification operation.

[0046] After the compressed air collides with the filtered water at 0.4MPa, it passes through the high-precision cyclonic mist valve to produce 0.03mm diameter mist. The finer mist achieves better humidity uniformity.

[0047] After the device is working, the humidity sensor will continue to monitor the indoor humidity, forming a feedback loop. When the humidity reaches the set value, the humidifier will automatically adjust to maintenance mode or shut down to keep the humidity stable.

[0048] The nozzle 12 of the device adopts the existing technology, the micro-mist humidifier nozzle with patent number CN201220062721.1.

[0049] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. An automatic humidifying atomizing device for an air purifier, characterized in that: The invention comprises a nozzle assembly (1) and a mounting structure (2); the nozzle assembly (1) comprises a conduit (11) and a nozzle (12) arranged at the end of the conduit (11); the mounting structure (2) comprises a mounting ring (3) arranged on the outer surface of the conduit (11); a clamping ring (4) is arranged on the outer surface of the mounting ring (3); a mounting rod (5) is arranged on the clamping ring (4); the mounting rod (5) is fixed to the ceiling via a mounting strip (6); wherein a threaded hole is arranged through the mounting ring (3); a clamping bolt (7) is arranged in the threaded hole.

2. The automatic humidifying atomizing device for air purifier according to claim 1, characterized in that: The inner ring diameters of the mounting rings (3) are the same, and the outer ring diameters of the two ends of the mounting rings (3) are larger than the outer ring diameter of the middle section; the mounting ring (3) comprises large-diameter rings (31) at the two ends and a small-diameter ring (32) located between the two large-diameter rings (31), and the large-diameter ring (31) and the small-diameter ring (32) are integrally formed; and the width of the mounting ring (3) is smaller than the width of the small-diameter ring (32).

3. The automatic humidifying atomizing device for air purifier according to claim 2, characterized in that: The clamping ring (4) is an open ring, and a clamping plate (41) is provided at the open end of the clamping ring (4). The clamping plate (41) is provided with a plurality of threaded holes evenly arranged therethrough, and the threaded holes are internally threadedly connected with fastening bolts (42).

4. The automatic humidifying atomizing device for air purifier according to claim 3, characterized in that: The nozzle assembly (1) further comprises an integrated pipe (13), the nozzles (12) being evenly distributed on the circumference of the integrated pipe (13); the nozzles (12) are micro-mist nozzles, the nozzles (12) are provided with a water source pipeline and a compressed air pipeline, the water source pipeline and the compressed air pipeline are provided with solenoid valves, the solenoid valves are electrically connected to a solenoid valve control unit, and the solenoid valve control unit is communicatively connected to a humidity sensor.

5. The automatic humidifying atomizing device for air purifier according to claim 4, characterized in that: The humidity sensor is connected to the solenoid valve control unit via a communication control card.

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