A dust-free workshop for producing medical aluminum-plastic combination covers
By designing an automated disinfection system in a dust-free workshop, and using stepper motors and servo motors to drive the atomized nozzle and gear system, all-round and efficient disinfection of production equipment is achieved, solving the problem of inefficiency of traditional manual disinfection methods.
Patent Information
- Application Number
- CN202420463342.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-03-11
AI Technical Summary
Traditional manual disinfection methods are labor-intensive and inefficient in dust-free workshops, making it difficult to ensure efficient cleaning of production equipment.
A dust-free workshop for the production of medical aluminum-plastic composite covers was designed, and a stepper motor was used to drive the rotating rod and the connecting rod to drive the atomized spray head to swing periodically vertically. The servo motor was used to drive the gears and racks to realize the directional movement of the production equipment and all-round high-efficiency disinfection.
Through the automated disinfection system, the disinfection and cleaning efficiency is improved, the labor intensity of staff is reduced, and the high cleanliness of production equipment is ensured.
Smart Images

Figure CN222703463U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust-free workshops, in particular to a dust-free workshop for producing medical aluminum-plastic combined covers. Background Art
[0002] The dust-free workshop used for the production of medical aluminum-plastic combination covers is a high-cleanliness production workshop. Its design and operation can ensure that the number of particles, bacteria and other harmful microorganisms in the production environment is under certain control to ensure that the produced medical aluminum-plastic combination covers meet the medical and health requirements. During the production process, operators must wear special clean clothes and shoes, and undergo regular training and health checks to ensure their own cleanliness. At the same time, the clean operation specifications in the production process are strengthened, and the cleanliness of the production process is continuously improved to ensure that the produced medical aluminum-plastic combination covers meet the relevant hygiene standards.
[0003] The production equipment and internal environment in the dust-free workshop need to be cleaned and disinfected regularly. However, the traditional manual disinfection by staff increases the labor burden of the staff and the efficiency of manual disinfection is low. In view of the above problems, the inventor proposes a dust-free workshop for the production of medical aluminum-plastic combination covers to solve the above problems. Utility Model Content
[0004] In order to solve the problem of high labor intensity of manual disinfection by staff, the utility model aims to provide a dust-free workshop for the production of medical aluminum-plastic combination covers.
[0005] To solve the above technical problems, the utility model adopts the following technical scheme: a dust-free workshop for the production of medical aluminum-plastic combination covers, comprising a dust-free workshop floor, both sides of the top of the dust-free workshop floor are fixedly connected to water tanks, a fixed block is arranged between the two water tanks, one side of the fixed block is fixedly connected to the water tank, one side of the top of the fixed block is fixedly installed with a stepping motor, the driving end of the stepping motor is fixedly connected to a rotating rod, the side of the rotating rod away from the stepping motor is respectively rotatably connected to connecting rods distributed symmetrically around the center, the top of the fixed block is close to and located on both sides of the stepping motor and is rotatably connected to a rotating shaft, one side of the rotating shaft is fixedly connected to a connecting block, one end of the connecting rod away from the rotating rod is rotatably connected to the corresponding connecting block, one end of the rotating shaft away from the stepping motor is fixedly connected to a fixing ring, and an atomizing nozzle is fixedly installed inside the fixing ring.
[0006] Preferably, a symmetrically distributed slide rail is fixedly connected to the top of the dust-free workshop floor and located between two production equipment, a moving seat is slidably connected between the tops of the slide rails, the fixed block and the water tank are both placed on the top of the moving seat, a mounting plate is fixedly connected to one side of the top of the moving seat, a servo motor is fixedly installed on one side of the mounting plate, a driving end of the servo motor is fixedly connected to a first bevel gear, a gear is rotatably connected to the bottom end of the moving seat, the top of the gear extends to the top of the moving seat and is fixedly connected to a second bevel gear, the first bevel gear and the second bevel gear are meshingly connected, a rack is fixedly connected to the inner side of one of the slide rails, and the gear and the rack are meshingly connected.
[0007] Preferably, a water pump is fixedly installed on the top of the water tank near the stepper motor, the output end of the water pump is fixedly connected to a hose, the two sides of the hose are respectively fixedly connected to two atomizing nozzles, the input end of the water pump is fixedly connected to a water inlet pipe, and the end of the water inlet pipe away from the water pump extends to the interior of the water tank.
[0008] Preferably, a water injection pipe is fixedly connected to the top of the water tank near the water pump, a sealing cover is threadedly connected to the top of the water injection pipe, and a drain pipe is fixedly connected to the bottom of the water tank away from the stepper motor, and a switch valve is installed on the drain pipe.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] 1. The stepper motor drives the rotating rod to rotate, and the connecting rod is used to connect the rotating shafts at both ends to swing vertically periodically, thereby driving the atomizing nozzle to swing vertically periodically. The atomizing nozzle is used to spray the disinfectant onto the surface of the production equipment to perform all-round and efficient disinfection operations, further improving the disinfection and cleaning efficiency;
[0011] 2. The servo motor is used to drive the first bevel gear to rotate, and the first bevel gear and the second bevel gear are meshed and connected to drive the gear to rotate at the same time, and the gear and the rack are meshed and connected to drive the moving seat to move the top equipment of the moving seat along the outer side of the slide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0014] Figure 2 The utility model is a partial cross-sectional view of the structure Figure 1 .
[0015] Figure 3 The utility model is a partial cross-sectional view of the structure Figure 2 .
[0016] In the figure: 1. Dust-free workshop floor; 2. Production equipment; 3. Fixed block; 4. Water tank; 5. Stepper motor; 6. Rotating rod; 7. Connecting rod; 8. Rotating shaft; 9. Connecting block; 10. Fixed collar; 11. Atomizing nozzle; 12. Slide rail; 13. Moving seat; 14. Mounting plate; 15. Servo motor; 16. First bevel gear; 17. Gear; 18. Second bevel gear; 19. Rack; 20. Water pump; 21. Hose; 22. Water inlet pipe; 23. Water injection pipe; 24. Drain pipe. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] Example: Figure 1-3 As shown, the utility model provides a dust-free workshop for producing medical aluminum-plastic combination covers, including a dust-free workshop floor 1, water tanks 4 are fixedly connected to both sides of the top of the dust-free workshop floor 1, a fixed block 3 is arranged between the two water tanks 4, one side of the fixed block 3 is fixedly connected to the water tank 4, a stepper motor 5 is fixedly installed on one side of the top of the fixed block 3, a rotating rod 6 is fixedly connected to the driving end of the stepper motor 5, and the side of the rotating rod 6 away from the stepper motor 5 is respectively rotatably connected to connecting rods 7 distributed symmetrically with the center, the top of the fixed block 3 is close to and located on both sides of the stepper motor 5 and is rotatably connected to a rotating shaft 8, one side of the rotating shaft 8 is fixedly connected to a connecting block 9, one end of the connecting rod 7 away from the rotating rod 6 is rotatably connected to the corresponding connecting block 9, one end of the rotating shaft 8 away from the stepper motor 5 is fixedly connected to a fixing collar 10, and an atomizing nozzle 11 is fixedly installed inside the fixing collar 10.
[0019] A symmetrically distributed slide rail 12 is fixedly connected to the top of the dust-free workshop floor 1 and located between two production equipment 2. A moving seat 13 is slidably connected between the tops of the slide rails 12. The fixed block 3 and the water tank 4 are both placed on the top of the moving seat 13. A mounting plate 14 is fixedly connected to one side of the top of the moving seat 13. A servo motor 15 is fixedly installed on one side of the mounting plate 14. A first bevel gear 16 is fixedly connected to the driving end of the servo motor 15. A gear 17 is rotatably connected to the bottom end of the moving seat 13. The top of the gear 17 extends to the top of the moving seat 13 and is fixedly connected to a second bevel gear 18. The first bevel gear 16 and the second bevel gear 18 are meshingly connected. A rack 19 is fixedly connected to the inner side of one of the slide rails 12, and the gear 17 and the rack 19 are meshingly connected.
[0020] By adopting the above technical solution, the first bevel gear 16 is driven to rotate by the servo motor 15, and the first bevel gear 16 and the second bevel gear 18 are meshed and connected, and the gear 17 is driven to rotate at the same time, and the gear 17 and the rack 19 are meshed and connected, and the movable seat 13 is driven to move in a directional manner along the outer side of the slide rail 12, so that the production equipment 2 can be fully cleaned.
[0021] A water pump 20 is fixedly installed on the top of the water tank 4 near the stepper motor 5, and a hose 21 is fixedly connected to the output end of the water pump 20. The two sides of the hose 21 are respectively fixedly connected to two atomizing nozzles 11. The input end of the water pump 20 is fixedly connected to a water inlet pipe 22, and the end of the water inlet pipe 22 away from the water pump 20 extends to the inside of the water tank 4.
[0022] By adopting the above technical solution, the disinfectant in the water tank 4 is pumped out from the bottom end of the water inlet pipe 22 by the water pump 20 and discharged to the inside of the atomizing nozzle 11 by the hose 21, thereby realizing the transportation of the disinfectant.
[0023] A water injection pipe 23 is fixedly connected to one side of the top of the water tank 4 close to the water pump 20 , and a sealing cover is threadedly connected to the top of the water injection pipe 23 .
[0024] By adopting the above technical solution and providing the water injection pipe 23 , it is convenient to inject disinfectant into the water tank 4 .
[0025] A side of the bottom end of the water tank 4 away from the stepping motor 5 is fixedly connected with a drain pipe 24 , and a switch valve is installed on the drain pipe 24 .
[0026] By adopting the above technical solution and providing a drain pipe 24, the liquid inside the water tank 4 can be easily discharged.
[0027] Working principle: When the production equipment and internal environment in the dust-free workshop need to be cleaned and disinfected regularly, the first bevel gear 16 is driven to rotate by the servo motor 15, and the first bevel gear 16 and the second bevel gear 18 are meshed and connected, and the gear 17 is driven to rotate at the same time, and the gear 17 is meshed and connected with the rack 19, and the moving seat 13 is driven to move the top equipment of the moving seat 13 along the outer side of the slide rail 12 in a directional manner;
[0028] At the same time, the disinfectant in the water tank 4 is pumped out from the lower end of the water inlet pipe 22 by the water pump 20, and is transported to the inside of the atomizing nozzle 11 by the hose 21. At this time, the rotating rod 6 is driven to rotate by the stepping motor 5, and the connecting function of the connecting rod 7 is utilized to simultaneously drive the rotating shafts 8 at both ends to perform vertical periodic swings, thereby driving the atomizing nozzle 11 to perform vertical periodic swings, and the atomizing nozzle 11 is utilized to spray the disinfectant onto the surface of the production equipment to perform efficient disinfection operations.
[0029] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A dust-free workshop for producing medical aluminum-plastic composite covers, comprising a dust-free workshop floor (1), characterized in that: Water tanks (4) are fixedly connected to both sides of the top of the dust-free workshop floor (1); a fixed block (3) is arranged between the two water tanks (4); one side of the fixed block (3) is fixedly connected to the water tank (4); a stepping motor (5) is fixedly installed on one side of the top of the fixed block (3); a driving end of the stepping motor (5) is fixedly connected to a rotating rod (6); the side of the rotating rod (6) away from the stepping motor (5) is respectively rotatably connected to connecting rods (7) distributed symmetrically with the center; the top of the fixed block (3) is close to and located on both sides of the stepping motor (5) and is rotatably connected to a rotating shaft (8); one side of the rotating shaft (8) is fixedly connected to a connecting block (9); one end of the connecting rod (7) away from the rotating rod (6) is respectively rotatably connected to the corresponding connecting block (9); one end of the rotating shaft (8) away from the stepping motor (5) is fixedly connected to a fixing ring (10); an atomizing nozzle (11) is fixedly installed inside the fixing ring (10).
2. A dust-free workshop for producing medical aluminum-plastic composite covers as claimed in claim 1, characterized in that: A symmetrically distributed slide rail (12) is fixedly connected to the top of the dust-free workshop floor (1) and located between the two production equipments (2); a movable seat (13) is slidably engaged between the tops of the slide rails (12); the fixed block (3) and the water tank (4) are both placed on the top of the movable seat (13); a mounting plate (14) is fixedly connected to one side of the top of the movable seat (13); a servo motor (15) is fixedly installed on one side of the mounting plate (14); a driving end of the servo motor (15) is fixedly connected to a first bevel gear (16); a gear (17) is rotatably connected to the bottom end of the movable seat (13); the top end of the gear (17) extends to the top end of the movable seat (13) and is fixedly connected to a second bevel gear (18); the first bevel gear (16) and the second bevel gear (18) are meshingly connected; a rack (19) is fixedly connected to the inner side of one of the slide rails (12); the gear (17) and the rack (19) are meshingly connected.
3. A dust-free workshop for producing medical aluminum-plastic composite covers as claimed in claim 1, characterized in that: A water pump (20) is fixedly installed on one side of the top of the water tank (4) close to the stepper motor (5); a hose (21) is fixedly connected to the output end of the water pump (20); two sides of the hose (21) are respectively fixedly connected to two atomizing nozzles (11); an input end of the water pump (20) is fixedly connected to a water inlet pipe (22); an end of the water inlet pipe (22) away from the water pump (20) extends to the interior of the water tank (4).
4. A dust-free workshop for producing medical aluminum-plastic composite covers as claimed in claim 1, characterized in that: A water injection pipe (23) is fixedly connected to one side of the top end of the water tank (4) close to the water pump (20), and a sealing cover is threadedly connected to the top end of the water injection pipe (23).
5. A dust-free workshop for producing medical aluminum-plastic composite covers as claimed in claim 1, characterized in that: A side of the bottom end of the water tank (4) away from the stepping motor (5) is fixedly connected to a drainage pipe (24), and a switch valve is installed on the drainage pipe (24).