An online repair device suitable for conveyor belt wear

By designing an online repair device that uses threaded rods and hydraulic rods to adjust the position and height of the repair mechanism, the material waste problem of fixed-point damage repair of conveyor belts is solved, and efficient and accurate repair results are achieved.

CN222712904UActive Publication Date: 2025-04-04TANGSHAN KANGTAI IND & TRADE CO LTD
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Patent Information

Application Number
CN202421338152.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-04
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The prior art cannot repair the fixed-point damage of the conveyor belt, resulting in waste of materials.

Method used

An online repair device is designed to adjust the position and height of the repair mechanism using threaded rods and hydraulic rods to achieve accurate point repair of the damage to the conveyor belt.

Benefits of technology

It effectively solves the problem of material waste during belt wear repair, improves repair efficiency and accuracy, and avoids the impact on the use of conveyor belt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of conveyor belt repair, and discloses an online repair device suitable for conveyor belt wear, including a conveying assembly; the conveying assembly includes: a conveying mechanism with a support frame arranged thereon; a fixed plate arranged on the support frame; a repair mechanism arranged on the fixed plate; a moving assembly is arranged on the support frame; the moving assembly includes: a groove arranged on the support frame; a rotating shaft arranged on the support frame; a threaded rod arranged on the groove; a motor arranged on the rotating shaft; a slider arranged on the threaded rod; a hydraulic rod arranged on the slider. In view of the deficiencies of the prior art, the utility model provides an online repair device suitable for conveyor belt wear, which has the advantages of being able to adjust the position of the repair mechanism by a threaded rod and the height of the repair mechanism by a hydraulic rod, and solves the problem of being unable to repair fixed-point damage when repairing conveyor belt wear, resulting in material waste.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveyor belt repair, in particular to an online repair device suitable for conveyor belt wear. Background Art

[0002] During the production of composite materials, the conveyor belt of the conveyor device needs to go through processes such as heating and pressing together with the product. When the conveyor belt is running, it passes through rollers, main rollers, silos, sweepers, and residual slag, which causes surface damage to the conveyor belt, thus affecting the service life of the conveyor belt and causing an increase in product processing costs.

[0003] The existing technologies all rely on manual grinding, cleaning and repair of damaged parts, but manual repair is time-consuming and requires a large amount of labor. In contrast, patent CN117900088A utilizes the driving device of the conveyor belt device itself to realize the relative movement of the conveyor belt and the gluing device in the traveling direction, thereby simplifying the structure. Two gluing devices with different structures are used, which are respectively suitable for gluing the upper conveyor belt and the lower conveyor belt. However, it is impossible to repair the damaged part of the belt at a fixed point, and only the belt can be repaired as a whole, resulting in material waste and having certain limitations. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides an online repair device suitable for conveyor belt wear, which has the advantages of being able to adjust the position of the repair mechanism by a threaded rod and the height of the repair mechanism by a hydraulic rod, thereby solving the problem of being unable to repair damage at fixed points when repairing conveyor belt wear, resulting in material waste.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an online repair device suitable for conveyor belt wear, comprising a conveying component; the conveying component comprises: a conveying mechanism, on which a support frame is arranged; a fixed plate, arranged on the support frame; a repair mechanism, arranged on the fixed plate; a moving component is provided on the support frame; the moving component comprises: a groove, arranged on the support frame; a rotating shaft, arranged on the support frame; a threaded rod, arranged on the groove; a motor, arranged on the rotating shaft; a slider, arranged on the threaded rod; and a hydraulic rod, arranged on the slider.

[0008] In some embodiments, a protective shell is provided outside the motor.

[0009] In some embodiments, a connecting block is provided on the support frame.

[0010] In some embodiments, the fixing plate is rectangular.

[0011] In some embodiments, a groove is provided in the slider.

[0012] In some embodiments, the slider is I-shaped.

[0013] In some embodiments, an auxiliary component is provided on the fixing plate; the auxiliary component includes: a limit block, which is provided on the fixing plate; a protective shell, which is provided on the limit block; and a limit groove, which is provided on the protective shell.

[0014] In some embodiments, the limit block is provided with an inclined surface.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides an online repair device suitable for conveyor belt wear, which has the following beneficial effects: when the conveyor belt is worn, we can adjust the worn part to the bottom of the repair mechanism, and control the repair mechanism to adjust to the damaged part by rotating the threaded rod, and then push the fixed plate through the hydraulic rod to drive the repair mechanism down. When the repair mechanism is lowered to close to the conveyor belt, turn off the motor, and the damaged part can be repaired by the repair mechanism. The reverse operation can complete the storage of the repair mechanism to avoid affecting the use of the conveyor belt. It has the advantages of being able to adjust the position of the repair mechanism through the threaded rod and the height of the repair mechanism through the hydraulic rod, which solves the problem of being unable to repair the damage at a fixed point when repairing the wear of the conveyor belt, resulting in material waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the side structure of the utility model;

[0019] Figure 3 It is a schematic diagram of some auxiliary structures of the utility model.

[0020] In the figure:

[0021] 1. Conveying assembly; 11. Conveying mechanism; 12. Support frame; 13. Fixing plate; 14. Repairing mechanism;

[0022] 2. Moving assembly; 21. Groove; 22. Rotating shaft; 23. Threaded rod; 24. Motor; 25. Sliding block; 26. Hydraulic rod;

[0023] 3. Auxiliary components; 31. Limiting block; 32. Protective shell; 33. Limiting groove. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0025] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0026] In this application, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0027] In addition, in this application, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0028] When the conveyor belt is running, it passes through the rollers, main rollers, silos, sweepers, and residual slag, causing damage to the belt. When the conveyor belt is damaged, the damaged part can be polished, cleaned, and repaired with wear-resistant repair materials.

[0029] In the related art, when the conveyor belt is worn, or the damaged area is partially repaired manually, the manual repair efficiency is low, and most of the related art repairs the conveyor belt as a whole, and it is impossible to repair the damaged part of the belt at a specific point. Repairing the entire belt will lead to material waste and has certain limitations.

[0030] In order to solve the problems in the related art to a certain extent, the embodiment of the present application provides an online repair device suitable for conveyor belt wear. When the conveyor belt needs to be repaired, it is only necessary to adjust the threaded rod 23 and the hydraulic rod 26 to adjust the repair mechanism 14 to the damaged part to repair the conveyor belt, thereby improving the convenience of the product.

[0031] The present application is described below with reference to the accompanying drawings and specific embodiments:

[0032] Combination Figure 1-Figure 3 The embodiment of the present application provides an online repair device suitable for conveyor belt wear, including a transmission component 1; the transmission component 1 includes: a transmission mechanism 11, on which a support frame 12 is arranged; a fixed plate 13, arranged on the support frame 12; a repair mechanism 14, arranged on the fixed plate 13; a moving component 2 is provided on the support frame 12; the moving component 2 includes: a groove 21, arranged on the support frame 12; a rotating shaft 22, arranged on the support frame 12; a threaded rod 23, arranged on the groove 21; a motor 24, arranged on the rotating shaft 22; a slider 25, arranged on the threaded rod 23; a hydraulic rod 26, arranged on the slider 25.

[0033] When the conveyor belt is worn, we can adjust the worn part to the bottom of the repair mechanism 14, and extend the hydraulic rod 26 by turning on the hydraulic rod 26. At the same time, the hydraulic rod 26 will push the fixed plate 13 down, and the fixed plate 13 will drive the repair mechanism 14. When the repair mechanism 14 drops to be close to the conveyor belt, the repair mechanism can be started to repair the damaged part. When the damaged part is located on both sides of the conveyor belt, we can turn on the motor 24, so that the motor 24 drives the rotating shaft 22, and the rotating shaft 22 drives the threaded rod 23 to rotate the threaded rod 23 and move the slider 25. When the repair mechanism is adjusted to the damaged part, the hydraulic rod 26 is used to push the fixed plate 13 down, and the fixed plate 13 drives the repair mechanism 14 down. When the repair mechanism 14 drops to be close to the conveyor belt, the motor 24 is turned off, and the damaged part can be repaired by the repair mechanism. When the repair is completed, the hydraulic rod 26 is controlled to drive the fixed plate 13 to rise, and the fixed plate 13 drives the repair mechanism 14 to rise, so that the repair mechanism 14 is not in the conveyor belt to avoid affecting the use of the conveyor belt.

[0034] Specifically, the repair mechanism uses a new type of wear-resistant repair material to grind, clean, repair the damaged area, and heat and solidify it.

[0035] In some embodiments, the motor 24 is provided with a protective shell to extend the service life of the motor 24 .

[0036] In some embodiments, a connection block is provided on the support frame 12 to prevent the support frame 12 from contacting the conveyor belt and causing wear on the edge of the conveyor belt.

[0037] In some embodiments, the fixing plate 13 is rectangular to avoid affecting the moving range of the slider 25 .

[0038] In some embodiments, the slider 25 is provided with a groove in which the hydraulic rod 26 motor can be installed, so that the fixation is more stable and the distance between the conveyor belt and the repair mechanism 14 is larger.

[0039] In some embodiments, the slider 25 is I-shaped to make the slider more stable.

[0040] In some embodiments, an auxiliary component 3 is provided on the fixing plate 13 ; the auxiliary component 3 includes: a limit block 31 , which is provided on the fixing plate 13 ; a protective shell 32 , which is provided on the limit block 31 ; and a limit groove 33 , which is provided on the protective shell 32 .

[0041] After we repair the conveyor belt, in order to prevent the repair mechanism 14 from colliding with the goods on the conveyor belt and causing damage, we can align the limit groove 33 on the protective shell 32 with the limit block 31 and fix the protective shell 32 on the fixed plate 13 to prevent the material from rolling over during transportation and colliding with the repair mechanism 14.

[0042] In some embodiments, the limiting block 31 is provided with an inclined surface so that the limiting block 31 can be better inserted into the limiting groove 33.

[0043] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification.

[0044] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An online repair device for conveyor belt wear, comprising a conveyor assembly (1); the conveyor assembly (1) comprises: A conveying mechanism (11) on which a support frame (12) is arranged; A fixing plate (13) is arranged on the supporting frame (12); A repair mechanism (14) is arranged on the fixing plate (13); The invention is characterized in that: a moving component (2) is provided on the support frame (12); the moving component (2) comprises: A groove (21) is arranged on the support frame (12); A rotating shaft (22) is arranged on the supporting frame (12); A threaded rod (23) is arranged on the groove (21); A motor (24) is arranged on the rotating shaft (22); A slider (25) is arranged on the threaded rod (23); A hydraulic rod (26) is arranged on the sliding block (25).

2. The online repair device for conveyor belt wear according to claim 1, characterized in that: The motor (24) is provided with a protective shell outside.

3. The online repair device for conveyor belt wear according to claim 1, characterized in that: The support frame (12) is provided with a connecting block.

4. The online repair device for conveyor belt wear according to claim 1, characterized in that: The fixing plate (13) is rectangular.

5. The online repair device for conveyor belt wear according to claim 1, characterized in that: The sliding block (25) is provided with a groove therein.

6. The online repair device for conveyor belt wear according to claim 1, characterized in that: The sliding block (25) is in an I-shape.

7. The online repair device for conveyor belt wear according to claim 1, characterized in that: The fixing plate (13) is provided with an auxiliary component (3); the auxiliary component (3) comprises: A limit block (31) is arranged on the fixing plate (13); A protective shell (32) is arranged on the limiting block (31); The limiting groove (33) is arranged on the protective shell (32).

8. The on-line repair device for conveyor belt wear according to claim 7, characterized in that: The limiting block (31) is provided with an inclined surface.