A bladder accumulator

By designing rotating valve and meshing gear structures in the bladder accumulator, the problem of damage caused by the elastic capsule may hit the sharp edge when releasing energy is solved, achieving higher equipment reliability and adaptability.

CN222717171UActive Publication Date: 2025-04-04DALIAN HENGSHUN WANTONG IND EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420965394.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-04-04
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

When the bladder accumulator releases energy, the elastic bladder may directly hit the oil inlet and valve, causing damage to the sharp edge cutting.

Method used

A bladder accumulator is designed, adopting a rotating valve and meshing gear structure. The rotating screw and meshing gear are driven to rotate through the rotating valve knob, which drives the rotating column and valve core to rotate, and rotates the holes of the valve core to be vertically aligned to discharge pressure oil, and avoid contact between the elastic capsule and the sharp edge.

Benefits of technology

It effectively avoids damage to the elastic cyst in contact with the sharp edges when expanding, and improves the reliability and adaptability of the equipment, especially in high flow and high pressure environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bladder accumulator, which relates to the technical field of energy storage. The bladder accumulator comprises an outer shell, an oil inlet, an air inlet and an elastic bladder. A sealed elastic bladder is arranged on the upper part of the inner cavity of the outer shell. The oil inlet is located at the lower end of the outer shell, and the air inlet is located at the upper end of the outer shell. The bladder accumulator also comprises a valve knob, a fixed block, a valve body, a rotating column, a valve core, a meshing gear, a rotating screw and two rubber rings. The upper surface of the valve body is fixedly connected to the lower surface of the oil inlet. The valve core is a circular structure, and the valve core is located inside the valve body. When energy is released, the valve knob is rotated to rotate the two holes of the valve core to a vertically aligned position, and the pressure oil in the accumulator will directly flow out of the accumulator and the oil inlet along the holes. At this time, the elastic bladder will continue to expand and increase. Compared with the common mushroom-type valve, the phenomenon that the elastic bladder may touch the sharp edge of the mushroom-type valve when the volume of the elastic bladder increases and cause damage to the elastic bladder is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of energy storage, in particular to a bladder type accumulator. Background Art

[0002] Bladder accumulator is a device that can store liquid or gas energy. It is commonly used in many industrial and mechanical systems. When liquid or gas is pressed into the elastic bladder, the elastic bladder is compressed to store energy. When releasing energy, the bladder can be quickly released through the control valve to convert the stored energy into mechanical energy and provide the required power. This accumulator is often used in hydraulic systems, automobile suspension systems and other applications that require high pressure or short-term energy storage. Its advantages include high-efficiency storage, fast response speed, and high reliability.

[0003] However, during the implementation of the above technical solution, it was found that there are at least the following technical problems: in the process of releasing energy, the valve needs to be opened to allow the pressure oil to be discharged from the accumulator through the oil inlet. At this time, the elastic bag expands rapidly and may directly hit the oil inlet and the valve. The accumulator is generally provided with a mushroom-shaped valve, which has sharp edges. When it contacts the elastic bag, it may cut the elastic bag and damage the elastic bag. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a bladder accumulator, which solves the technical problem that in the process of releasing energy, the valve needs to be opened to allow the pressure oil to be discharged from the accumulator through the oil inlet. At this time, the elastic bladder expands rapidly and increases in size, and the elastic bladder may directly hit the oil inlet and the valve. The accumulator is generally provided with a mushroom-shaped valve, which has sharp edges and may cut the elastic bladder when it contacts the elastic bladder, causing damage to the elastic bladder.

[0006] (II) Technical solution

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A bladder accumulator comprises a shell, an oil inlet, an air inlet and an elastic bladder, wherein a sealed elastic bladder is arranged on the upper part of the inner cavity of the shell, the oil inlet is located at the lower end of the shell, and the air inlet is located at the upper end of the shell, the bladder accumulator also comprises a valve knob, a fixing block, a valve body, a rotating column, a valve core, a meshing gear, a rotating screw and two rubber rings, the upper surface of the valve body is fixedly connected to the lower surface of the oil inlet, and a circular hole is opened at the left end of the valve body, the radius of the circular hole is equal to the radius of the rotating column, the right end of the rotating column passes through the circular hole and is rotatably connected to the inside of the valve body, the valve core is a circular structure, and circular holes are also opened at the left and right ends of the valve core, the valve core is located inside the valve body, and the valve core is fixedly connected to the rotating column through two circular holes;

[0009] The upper and lower ends of the valve core are provided with holes, the upper and lower ends of the valve body are fixedly connected with rubber rings, and the two rubber rings are movably connected with the upper and lower ends of the valve core;

[0010] Preferably: the fixing block is an internal hollow structure, and a circular hole is opened on the right surface of the fixing block, and the circular hole has the same radius and corresponding position as the circular hole opened on the left surface of the valve body;

[0011] Wherein, the right surface of the fixing block is fixedly connected to the left surface of the valve body.

[0012] Preferably: the meshing gear is located inside the fixed block;

[0013] Wherein, the right surface of the rotating column is fixedly connected to the meshing gear.

[0014] Preferably: the rotating screw is located inside the fixed block;

[0015] The upper and lower ends of the rotating screw are both rotatably connected to the fixed block, and the rotating screw is meshingly connected to the meshing gear.

[0016] Preferably: a circular hole is formed on the upper surface of the fixing block, and the circular hole is located at the upper end of the rotating screw;

[0017] The lower end of the valve knob passes through the circular hole and is fixedly connected to the upper surface of the rotating screw.

[0018] Preferably, an oil pipeline is fixedly connected to the lower surface of the valve body.

[0019] (III) Beneficial effects

[0020] 1. When releasing energy, rotate the valve knob, the valve knob will drive the rotating screw to rotate. Since the rotating screw is meshed with the meshing gear, the meshing gear will rotate synchronously with the rotating gear, and the rotation of the meshing gear will drive the rotation of the rotating column and the valve core. When the two holes of the valve core are rotated to the vertically aligned position, the pressure oil in the accumulator will flow directly out of the accumulator and the oil inlet along the holes, and finally be discharged directly to the oil pipeline through the valve body. Due to the reduction of pressure oil, the elastic bag will continue to expand and increase. Finally, close the rotary valve knob again. The two rubber rings are movably connected to the valve core, providing good airtightness. When the two holes of the valve core are rotated to the horizontally aligned position, the pressure oil is isolated, making it impossible to continue the discharge operation. Compared with the common mushroom-type valve, it avoids the phenomenon that when the volume of the elastic bag increases, it may touch the sharp edge of the mushroom-type valve and cause damage to the elastic bag.

[0021] 2. When the valve knob is rotated so that the two holes on the valve core are vertically aligned, the holes in the valve core have a larger diameter and can provide a larger flow capacity, which improves adaptability when facing high flow and high pressure environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.

[0023] Figure 1 This is a structural diagram of the bladder accumulator of the utility model;

[0024] Figure 2 This is a structural diagram of the elastic bag of the utility model;

[0025] Figure 3 This is a structural diagram of the valve body of the utility model;

[0026] Figure 4 This is a structural diagram of the fixed block of the utility model.

[0027] Figure 5 It is a structural diagram of the meshing gears of the utility model.

[0028] Legend: 1. Housing; 2. Oil inlet; 3. Air inlet; 4. Valve knob; 5. Fixing block; 6. Elastic bag; 7. Valve body; 8. Oil pipeline; 9. Rubber ring; 10. Rotating column; 11. Valve core; 12. Hole; 13. Meshing gear; 14. Rotating screw; 15. Round hole; 16. Round hole. DETAILED DESCRIPTION

[0029] The embodiment of the present application provides a bladder accumulator, which effectively solves the technical problem that during the process of releasing energy, it is necessary to open the valve to allow the pressure oil to be discharged from the accumulator through the oil inlet. At this time, the elastic bladder expands rapidly and may directly hit the oil inlet and the valve. The accumulator is generally provided with a mushroom-shaped valve, which has sharp edges and may cut the elastic bladder when it contacts the elastic bladder, causing damage to the elastic bladder.

[0030] Example

[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the overall idea of ​​the technical solution in the embodiment of the present application is as follows:

[0032] In view of the problems existing in the prior art, the utility model provides a bladder accumulator, comprising a shell 1, an oil inlet 2, an air inlet 3 and an elastic bladder 6, wherein a sealed elastic bladder 6 is arranged at the upper part of the inner cavity of the shell 1, the oil inlet 2 is located at the lower end of the shell 1, and the air inlet 3 is located at the upper end of the shell 1. The bladder accumulator also includes a valve knob 4, a fixing block 5, a valve body 7, a rotating column 10, a valve core 11, a meshing gear 13, a rotating screw 14 and two rubber rings 9, and the valve body 7 is The upper surface is fixedly connected to the lower surface of the oil inlet 2, and a circular hole 16 is opened at the left end of the valve body 7, the radius of the circular hole 16 is equal to the radius of the rotating column 10, and the right end of the rotating column 10 passes through the circular hole 16 and is rotatably connected to the inside of the valve body 7. The valve core 11 is a circular structure, and circular holes 16 are also opened at the left and right ends of the valve core 11. The valve core 11 is located inside the valve body 7, and the valve core 11 is fixedly connected to the rotating column 10 through two circular holes 16. Holes 16 are opened at the upper and lower ends of the valve core 11. 2. The upper and lower ends of the valve body 7 are fixedly connected with rubber rings 9, and the two rubber rings 9 are movably connected with the upper and lower ends of the valve core 11. When energy is released, the valve knob 4 is rotated, and the valve knob 4 will drive the rotating screw 14 to rotate. Since the rotating screw 14 is meshed and connected with the meshing gear 13, the meshing gear 13 will rotate synchronously with the rotating gear, and the rotation of the meshing gear 13 will drive the rotation of the rotating column 10 and the valve core 11. When the two holes 12 of the valve core 11 are rotated to a vertically aligned position, the pressure oil in the accumulator will flow directly out of the accumulator and the oil inlet 2 along the holes 12, and finally be directly discharged to the oil pipeline 8 through the valve body 7. Due to the reduction of the pressure oil, the elastic bag 6 will continue to expand and increase at this time, and finally the rotary valve knob 4 will be closed again. The two rubber rings 9 are movably connected with the valve core 11, providing good airtightness. When the two holes 12 of the valve core 11 are rotated to a horizontally aligned position, the pressure oil is isolated, so that it cannot be discharged.

[0033] The fixed block 5 is an internal hollow structure, and a circular hole 16 is provided on the right surface of the fixed block 5. The circular hole 16 has the same radius as the circular hole 16 provided on the left surface of the valve body 7 and their positions correspond. The right surface of the fixed block 5 is fixedly connected to the left surface of the valve body 7. The meshing gear 13 is located inside the fixed block 5. The right surface of the rotating column 10 is fixedly connected to the meshing gear 13. When the meshing gear 13 rotates, the rotating column 10 will rotate synchronously. Compared with the common mushroom-type valve, this avoids the phenomenon that when the volume of the elastic bag 6 increases, it may touch the sharp edge of the mushroom-type valve and cause damage to the elastic bag 6.

[0034] The rotating screw 14 is located inside the fixed block 5, and the upper and lower ends of the rotating screw 14 are rotatably connected to the fixed block 5, and the rotating screw 14 is meshed with the meshing gear 13. When the valve knob 4 is rotated so that the two holes 12 on the valve core 11 are vertically aligned, the hole 12 of the valve core 11 has a larger diameter and can provide a larger flow capacity.

[0035] A circular hole 15 is provided on the upper surface of the fixed block 5, and the circular hole 15 is located at the upper end of the rotating screw 14. The lower end of the valve knob 4 passes through the circular hole 15 and is fixedly connected to the upper surface of the rotating screw 14. The lower surface of the valve body 7 is fixedly connected to the oil pipeline 8, which improves adaptability when facing a high flow and high pressure environment.

[0036] Working principle: When releasing energy, rotate the valve knob 4, the valve knob 4 will drive the rotating screw 14 to rotate. Since the rotating screw 14 is meshed and connected with the meshing gear 13, the meshing gear 13 will rotate synchronously with the rotating gear, and the rotation of the meshing gear 13 will drive the rotation of the rotating column 10 and the valve core 11. When the two holes 12 of the valve core 11 are rotated to the vertically aligned position, the pressure oil in the accumulator will flow directly out of the accumulator and the oil inlet 2 along the hole 12, and finally be discharged directly to the oil pipeline 8 through the valve body 7. Due to the reduction of pressure oil, the elastic bag 6 will continue to expand and increase, and finally close the rotation again. The valve knob 4 and the two rubber rings 9 are movably connected to the valve core 11, providing good airtightness. When the two holes 12 of the valve core 11 are rotated to a horizontally aligned position, the pressure oil is isolated, making it impossible to continue the discharge operation. Compared with the common mushroom-type valve, it avoids the phenomenon that when the volume of the elastic bag 6 increases, it may touch the sharp edge of the mushroom-type valve and cause damage to the elastic bag 6. When the valve knob 4 is rotated to make the two holes 12 on the valve core 11 vertically aligned, since the holes 12 of the valve core 11 have a larger diameter, it can provide a larger flow capacity, which improves the adaptability when facing a high flow and high pressure environment.

[0037] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A bladder accumulator, comprising a shell (1), an oil inlet (2), an air inlet (3) and an elastic bladder (6), wherein a sealed elastic bladder (6) is arranged at the upper part of the inner cavity of the shell (1), the oil inlet (2) is located at the lower end of the shell (1), and the air inlet (3) is located at the upper end of the shell (1), characterized in that: The bladder accumulator also includes a valve knob (4), a fixed block (5), a valve body (7), a rotating column (10), a valve core (11), a meshing gear (13), a rotating screw (14) and two rubber rings (9); the upper surface of the valve body (7) is fixedly connected to the lower surface of the oil inlet (2); a circular hole (16) is provided at the left end of the valve body (7); the radius of the circular hole (16) is equal to the radius of the rotating column (10); the right end of the rotating column (10) passes through the circular hole (16) and is rotatably connected to the inside of the valve body (7); the valve core (11) is a circular structure; the left and right ends of the valve core (11) also have circular holes (16); the valve core (11) is located inside the valve body (7); and the valve core (11) is fixedly connected to the rotating column (10) through the two circular holes (16); The upper and lower ends of the valve core (11) are provided with holes (12), the upper and lower ends of the valve body (7) are fixedly connected to rubber rings (9), and the two rubber rings (9) are movably connected to the upper and lower ends of the valve core (11).

2. A bladder accumulator according to claim 1, characterized in that: The fixing block (5) is an internal hollow structure, and a circular hole (16) is provided on the right surface of the fixing block (5), and the circular hole (16) has the same radius as the circular hole (16) provided on the left surface of the valve body (7) and has a corresponding position; The right surface of the fixed block (5) is fixedly connected to the left surface of the valve body (7).

3. A bladder accumulator as claimed in claim 2, characterized in that: The meshing gear (13) is located inside the fixed block (5); The right surface of the rotating column (10) is fixedly connected to the meshing gear (13).

4. A bladder accumulator according to claim 2, characterized in that: The rotating screw (14) is located inside the fixed block (5); The upper and lower ends of the rotating screw rod (14) are both rotatably connected to the fixed block (5), and the rotating screw rod (14) is meshingly connected to the meshing gear (13).

5. A bladder accumulator as claimed in claim 4, characterized in that: A circular hole (15) is formed on the upper surface of the fixed block (5), and the circular hole (15) is located at the upper end of the rotating screw (14); The lower end of the valve knob (4) passes through the circular hole (15) and is fixedly connected to the upper surface of the rotating screw (14).

6. A bladder accumulator according to claim 1, characterized in that: The lower surface of the valve body (7) is fixedly connected to an oil pipeline (8).