A kind of power busbar processing machine equipment

By designing a power bus processing machine equipment including main frame, drive disk, bending seat and other components, the problem of supporting molds and positioning structures required for bending processing of bus workpieces in the prior art is solved, and the effect of automated processing and cost reduction is achieved.

CN222725177UActive Publication Date: 2025-04-08ALAR CHUTIAN BAOTA ELECTRIC POWER EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421499937.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-08
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

When bending processing, existing busbar workpieces need to produce matching bending molds and positioning structures, resulting in high equipment costs and complex structures.

Method used

An electric busbar processing machine equipment is designed, including the main frame, the top plate, the bottom plate, the drive plate, the bending seat, the contact roller, the adjustment plate and the support seat. Through these components, the automatic bending processing of the busbar workpiece is realized, reducing the dependence on the mold and the positioning structure.

Benefits of technology

Automatic bending processing of busbar workpieces is realized, equipment costs are reduced, structural design is simplified, and processing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric power equipment, and specifically to an electric power busbar processing machine, comprising a main frame and a top plate and a bottom plate fixedly connected at one end thereof, a first drive disc and a second drive disc arranged in parallel and embedded in a movable manner connected to the front of the main frame, a guide tooth layer fixedly connected to the surface of the second drive disc, a bending seat fixedly connected to the surface of the second drive disc, a contact roller embedded in the bottom of the bending seat, and an adjustment plate movably connected to the surface of the second drive disc. The first drive disc cooperates with the second drive disc to achieve the effect of driving the bending seat as a whole to rotate and adjust, the bending seat cooperates with the movably arranged contact roller to press one end of the workpiece on the support seat to perform a bending operation, the adjustment plate cooperates with the support seat to achieve the effect of supporting one end of the workpiece, and the bending seat is arranged to be height-adjustable, so as to facilitate adjustment and installation according to the thickness specifications of the external workpiece.
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Description

Technical Field

[0001] The utility model relates to the technical field of power equipment, in particular to a power busbar processing machine. Background Art

[0002] Equipment that directly participates in the production, transformation, transmission, distribution and consumption of electric energy is called electrical primary equipment, among which the busbar as a current-carrying conductor equipment plays an important role. Busbar refers to a product made of high-conductivity copper (copper busbar) and aluminum materials, used to transmit electric energy, and has the ability to collect and distribute electric power. In the substation, the connection of various voltage distribution devices, as well as the connection of electrical equipment such as transformers and corresponding distribution devices, mostly use bare wires or stranded wires with rectangular or circular cross-sections, which are collectively referred to as busbars. It is the main conductor used to transmit electric energy in power stations or substations. Through it, the electric energy output by generators, transformers or rectifiers is transmitted to various users or other substations. In the power system, the busbar connects the various current-carrying branch circuits in the distribution device together, playing the role of collecting, distributing and transmitting electric energy.

[0003] In power equipment, the role of busbars is very important. When in use, busbars are often subjected to multiple processing operations, such as punching, shearing, bending, etc. In the bending process, busbar workpieces often need to be bent into different angles according to actual needs, and they also need to be adjusted according to different busbar specifications. When the existing busbar workpieces are bent, it is necessary to produce corresponding bending molds and set up positioning structures to fix the workpieces before the bending process can be completed. The equipment cost structure is complex and the cost is high.

[0004] Therefore, the utility model proposes a power busbar processing machine equipment. Utility Model Content

[0005] In view of the defects in the prior art, the utility model provides a power busbar processing machine device, which can solve:

[0006] When the existing busbar workpiece is subjected to bending processing, it is necessary to produce a corresponding bending mold and also to set up a positioning structure to fix the workpiece before the bending processing can be completed. The equipment cost structure is complex and the cost is high.

[0007] In order to solve the above technical problems, the utility model proposes the following technical solutions:

[0008] A power busbar processing machine comprises a main frame and a top plate and a bottom plate fixedly connected at one end thereof, a first drive disc and a second drive disc arranged in parallel and embedded in a movably connected manner on the front side of the main frame, a guide tooth layer fixedly connected to the surface of the second drive disc, a bending seat fixedly connected to the surface of the second drive disc, a contact roller embedded in the bottom of the bending seat, an adjustment plate movably connected to the surface of the second drive disc, a support seat fixedly connected to the surface of the adjustment plate, an outer mounting plate fixedly connected to the outer end of the main frame, a push rod movably arranged on the surface of the outer mounting plate, a feed plate fixedly connected to one side of the main frame, a first upper positioning seat and a second upper positioning seat movably arranged on the bottom of the top plate, and a lower positioning seat fixedly connected to the top of the bottom plate.

[0009] Furthermore, the feed plate is fixed to the side surface of the main frame by external screws, and a transverse feeding opening is opened on the surface of the feed plate. The push rod is longitudinally arranged as a rubber rod, and the push rod and the surface of the outer mounting plate are connected by an electric telescopic rod.

[0010] Furthermore, the first upper positioning seat and the second upper positioning seat are arranged vertically side by side, and the top and the top plate of the two are connected by a hydraulic rod mechanism. At the same time, the backs of the first upper positioning seat and the second upper positioning seat are provided with protruding guide heads, and the surface of the main frame is correspondingly provided with vertical guide grooves.

[0011] Furthermore, a group of rubber pads are provided at the bottom ends of the first upper positioning seat and the second upper positioning seat. At the same time, the second upper positioning seat is arranged as a trapezoidal seat as a whole, and the end close to the second driving disk is extended inward in a triangular shape, and the extended position is also located directly above the support seat.

[0012] Furthermore, the lower positioning seat is located directly below the first upper positioning seat and the second upper positioning seat, and is arranged in an "L" shape, and a group of rubber pads are further provided on the top surface thereof.

[0013] Furthermore, a driving mechanism is provided at the outer end of the first driving disk, and the second driving disk is engaged with the first driving disk through a guide tooth layer, and the guide tooth layer is arranged in an arc shape along a side surface of the second driving disk close to the first driving disk.

[0014] Furthermore, the bottom end of the bending seat is tilted to the upper left, and the contact roller is movably connected to the bottom end of the bending seat through the shaft. The bending seat is fixedly connected to the upper surface of the second drive disk through a group of fixing bolts, and 2-3 groups of mounting screw holes are opened at corresponding positions on the upper surface of the second drive disk.

[0015] Furthermore, the top of the adjustment plate is arranged horizontally and is located directly below the bending seat, while the support seat is arranged obliquely along the upper surface of the adjustment plate. The top of the support seat and the top of the adjustment plate are both arranged horizontally at a high degree, and the bending end of the support seat is arranged in an arc-shaped transition.

[0016] Furthermore, the adjustment plate is movably connected to the lower surface of the second driving disk through a set of positioning shafts.

[0017] It can be seen from the above technical solution that the beneficial effects of the utility model are:

[0018] 1. The utility model achieves the effect of facilitating the external busbar workpiece to be fed into the main frame for processing by the feeding plate, and achieves the effect of pushing the workpiece out after processing by the pushing rod.

[0019] 2. The first upper positioning seat, the second upper positioning seat and the lower positioning seat are used to achieve the effect of limiting support for the external workpiece. At the same time, the first upper positioning seat and the second upper positioning seat of the guide head arranged on the back cooperate with the guide groove on the surface of the main frame to have good lifting stability.

[0020] 3. The first driving disc cooperates with the second driving disc to drive the bending seat as a whole to rotate and adjust. The bending seat cooperates with the movably arranged contact roller to press one end of the workpiece on the support seat to perform the bending operation. The adjustment plate cooperates with the support seat to achieve the effect of supporting one end of the workpiece. The bending seat is arranged to be height-adjustable, which is convenient for adjustment and installation according to the thickness specifications of the external workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0022] Figure 1 It is a front view of the overall structure of the utility model;

[0023] Figure 2 For the utility model Figure 1 A magnified view of the structure at center;

[0024] Figure 3 For the utility model Figure 1 Enlarged view of the structure at point B in the middle.

[0025] Reference numerals:

[0026] 1. Main frame; 2. First drive disk; 3. Second drive disk; 4. Guide tooth layer; 5. Top plate; 6. First upper positioning seat; 7. Second upper positioning seat; 8. Bottom plate; 9. Lower positioning seat; 10. External mounting plate; 11. Push rod; 12. Feeding plate; 13. Bending seat; 14. Contact roller; 15. Adjustment plate; 16. Support seat. DETAILED DESCRIPTION

[0027] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0028] See also Figure 1-3 As shown, a power busbar processing machine device comprises a main frame 1 and a top plate 5 and a bottom plate 8 fixedly connected at one end thereof, a first driving disc 2 and a second driving disc 3 arranged in parallel and embedded are movably connected to the front of the main frame 1, a guide tooth layer 4 is fixedly connected to the surface of the second driving disc 3, a bending seat 13 is fixedly connected to the surface of the second driving disc 3, a contact roller 14 is embedded in the bottom of the bending seat 13, an adjusting plate 15 is movably connected to the surface of the second driving disc 3, a supporting seat 16 is fixedly connected to the surface of the adjusting plate 15, an outer mounting plate 10 is fixedly connected to the outer end of the main frame 1, a push rod 11 is movably arranged on the surface of the outer mounting plate 10, a feeding plate 12 is fixedly connected to one side of the main frame 1, and a first upper positioning seat 6 and a second upper positioning seat 16 are movably arranged at the bottom of the top plate 5. The upper positioning seat 7 and the top of the bottom plate 8 are fixedly connected with the lower positioning seat 9. When the workpiece is undergoing bending processing, the processing end is located between the support seat 16 and the contact roller 14, and the support seat 16 supports the end. Then the first driving disk 2 rotates to drive the second driving disk 3 to rotate clockwise. The clockwise rotation of the second driving disk 3 simultaneously drives the bending seat 13 and the bottom contact roller 14 to apply pressure to the processing end of the workpiece, so that the processing end of the workpiece moves downward along the support seat 16 to achieve the bending operation. During the bending process, since the adjustment plate 15 and the second driving disk 3 are movably connected, the support seat 16 does not rotate with the rotation of the second driving disk 3. In the face of workpieces of different thicknesses, the user can adjust the installation height of the bending seat 13 on the surface of the second driving disk 3.

[0029] In the embodiment of the utility model, the feed plate 12 is fixed to the side surface of the main frame 1 by external screws, and a transverse feeding opening is opened on the surface of the feed plate 12. The push rod 11 is longitudinally arranged as a rubber rod. At the same time, the push rod 11 and the surface of the outer mounting plate 10 are connected by an electric telescopic rod. The feed plate 12 is used to facilitate the external busbar workpiece to be fed into the main frame 1 for processing, and the push rod 11 is used to push the workpiece out after the processing is completed.

[0030] One end of the workpiece is fed into the main frame 1 laterally through the feeding plate 12, and the other end is located outside the push rod 11. After processing, the push rod 11 is pushed by the matching electric telescopic rod to push the workpiece out of the main frame 1 from the outside.

[0031] The first upper positioning seat 6 and the second upper positioning seat 7 are vertically arranged side by side, and the top of the two are connected to the top plate 5 by a hydraulic rod mechanism. At the same time, the backs of the first upper positioning seat 6 and the second upper positioning seat 7 are provided with protruding guide heads, and the surface of the main frame 1 is correspondingly provided with vertical guide grooves. The bottom ends of the first upper positioning seat 6 and the second upper positioning seat 7 are further provided with a group of rubber pads. At the same time, the second upper positioning seat 7 is arranged in a trapezoidal seat as a whole, and the end close to the second driving disk 3 is extended inward in a triangular shape. The extended position is simultaneously located directly above the support seat 16. The lower positioning seat 9 is located directly below the first upper positioning seat 6 and the second upper positioning seat 7, and is arranged in an "L" shape. A group of rubber pads are further provided on the top surface. The effect of limiting support for the external workpiece is achieved through the first upper positioning seat 6, the second upper positioning seat 7 and the lower positioning seat 9. At the same time, the first upper positioning seat 6 and the second upper positioning seat 7 with guide heads on the back cooperate with the guide grooves on the surface of the main frame 1 to have good lifting stability.

[0032] When processing the workpiece, the workpiece is fed into the main frame 1 through the feeding plate 12, and passes between the first upper positioning seat 6, the second upper positioning seat 7 and the lower positioning seat 9. Then, the first upper positioning seat 6 and the second upper positioning seat 7 descend under the control of the matching hydraulic rod mechanism to press the workpiece down and fix it. The lower positioning seat 9 supports the workpiece, and since the extended position of the second upper positioning seat 7 is also located directly above the support seat 16, the surface of the workpiece on the support seat 16 can be fixed at the same time to ensure subsequent bending operations.

[0033] The outer end of the first driving disk 2 is equipped with a driving mechanism, the second driving disk 3 is embedded with the first driving disk 2 through the guide tooth layer 4, and the guide tooth layer 4 is arranged in an arc shape along the surface of one side of the second driving disk 3 close to the first driving disk 2, the bottom end of the bending seat 13 is inclined to the upper left, and the contact roller 14 is movably connected to the bottom end of the bending seat 13 through the shaft body, and the bending seat 13 is fixedly connected to the upper surface of the second driving disk 3 through a group of fixing bolts. At the same time, 2-3 groups of mounting screw holes are opened at corresponding positions on the upper surface of the second driving disk 3, the top of the adjusting plate 15 is arranged horizontally, and is located directly below the bending seat 13, and the support seat 16 is inclined along the upper surface of the adjusting plate 15. It is set obliquely, and the top of the support seat 16 and the top of the adjustment plate 15 are both set in a horizontal height, and the bending end of the support seat 16 is set in an arc-shaped transition. The adjustment plate 15 is movably connected to the surface below the second drive disk 3 through a group of positioning shafts. The first drive disk 2 cooperates with the second drive disk 3 to achieve the effect of driving the bending seat 13 to rotate and adjust as a whole. The bending seat 13 cooperates with the movably set contact roller 14 to press the end of the workpiece on the support seat 16 to perform the bending operation. The adjustment plate 15 cooperates with the support seat 16 to achieve the effect of supporting one end of the workpiece, and the bending seat 13 is set to be height-adjustable, which is convenient for adjustment and installation according to the thickness specifications of the external workpiece.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. A power busbar processing machine, characterized in that: The invention comprises a main frame (1) and a top plate (5) and a bottom plate (8) fixedly connected at one end thereof in an upper and lower position. The front surface of the main frame (1) is movably connected with a first drive disk (2) and a second drive disk (3) arranged in parallel and in an embedded manner. The surface of the second drive disk (3) is fixedly connected with a guide tooth layer (4). The surface of the second drive disk (3) is fixedly connected with a bending seat (13). The bottom of the bending seat (13) is embedded with a contact roller (14). The surface of the second drive disk (3) is movably connected with an adjustment plate (15). The surface of the adjustment plate (15) is fixedly connected with a support seat (16). The outer end of the main frame (1) is fixedly connected with an outer mounting plate (10). The surface of the outer mounting plate (10) is movably provided with a push rod (11). One side of the main frame (1) is fixedly connected with a feeding plate (12). The bottom of the top plate (5) is movably provided with a first upper positioning seat (6) and a second upper positioning seat (7). The top of the bottom plate (8) is fixedly connected with a lower positioning seat (9).

2. The power busbar processing machine according to claim 1 is characterized in that: The feeding plate (12) is fixed to a side surface of the main frame (1) by external screws, and a transverse feeding opening is provided on the surface of the feeding plate (12). The pushing rod (11) is longitudinally arranged as a rubber rod, and the pushing rod (11) and the surface of the outer mounting plate (10) are connected by an electric telescopic rod.

3. The power busbar processing machine according to claim 1, characterized in that: The first upper positioning seat (6) and the second upper positioning seat (7) are arranged vertically side by side, and the tops of the two and the top plate (5) are connected by a hydraulic rod mechanism. At the same time, the backs of the first upper positioning seat (6) and the second upper positioning seat (7) are both provided with protruding guide heads, and the surface of the main frame (1) is correspondingly provided with vertical guide grooves.

4. The power busbar processing machine according to claim 3 is characterized in that: A group of rubber cushion layers are provided at the bottom ends of the first upper positioning seat (6) and the second upper positioning seat (7), and the second upper positioning seat (7) is arranged as a trapezoidal seat as a whole, and the end close to the second driving disk (3) is extended inwardly in a triangular shape, and the extension position is also located directly above the support seat (16).

5. The power busbar processing machine according to claim 1, characterized in that: The lower positioning seat (9) is located directly below the first upper positioning seat (6) and the second upper positioning seat (7), and is arranged in an "L" shape. A group of rubber cushion layers is also arranged on the top surface of the lower positioning seat (9).

6. The power busbar processing machine according to claim 1, characterized in that: The outer end of the first drive disk (2) is matched with a drive mechanism, and the second drive disk (3) is arranged to be engaged with the first drive disk (2) through a guide tooth layer (4), and the guide tooth layer (4) is arranged in an arc shape along a side surface of the second drive disk (3) close to the first drive disk (2).

7. The power busbar processing machine according to claim 1, characterized in that: The bottom end of the bending seat (13) is tilted to the upper left, and the contact roller (14) is movably connected to the bottom end of the bending seat (13) through an axle body. The bending seat (13) is fixedly connected to the upper surface of the second driving disk (3) through a group of fixing bolts, and 2-3 groups of mounting screw holes are opened at corresponding positions on the upper surface of the second driving disk (3).

8. The power busbar processing machine according to claim 1 is characterized in that: The top of the adjusting plate (15) is arranged horizontally and is located directly below the bending seat (13), and the supporting seat (16) is arranged obliquely along the upper surface of the adjusting plate (15). The top of the supporting seat (16) and the top of the adjusting plate (15) are both arranged horizontally at the same height, and the bending end of the supporting seat (16) is arranged in an arc-shaped transition.

9. The power busbar processing machine according to claim 8, characterized in that: The adjustment plate (15) is movably connected to the lower surface of the second driving disk (3) via a set of positioning shafts.