A kind of wiring harness for automobile instrument panel atmosphere light
By using a combined design of foam tube and metal bracket in the wiring harness of the vehicle, the existing wiring harness produces noise and damage during vehicle driving is solved, and the wiring harness protection effect with lower noise and higher reliability is achieved.
Patent Information
- Application Number
- CN202421460740.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing vehicle instrument panel wiring harness produces noise due to bumps during vehicle driving, and velvet tape or PVC insulation tape is easily damaged after friction, resulting in damage to the wiring harness.
Foam tube is used as the outer sheath, with metal brackets and flexible struts inside, and wires are placed through the wire laying opening of the foam tube. The metal brackets and flexible struts support and protect the wire harness to reduce friction and noise.
It effectively reduces friction between the wiring harness and instrument panel structural parts, reduces noise, improves the comfort of the cockpit, and prevents damage to the wiring harness.
Smart Images

Figure CN222734709U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to the technical field of automobile wiring harnesses, in particular to an automobile instrument panel atmosphere light wiring harness. Background Art
[0002] The lights around the car dashboard are controlled by the ambient light LED module. The ambient light LED module is connected to the wiring harness end of the vehicle through the wiring harness. After the wiring harness is made, it needs to be bundled, usually by wrapping it around the outside of the wire with tape.
[0003] However, the existing instrument panel wiring harness bundling materials on the market are flannel tape or PVC insulating tape. The bumps generated during vehicle driving cause the wiring harness to rub against other structural parts in the instrument panel, generating noise, affecting the comfort of the cockpit, and the flannel tape or PVC insulating tape will be damaged after friction, resulting in damage to the wiring harness. Utility Model Content
[0004] The purpose of the utility model is to provide a wiring harness for an automotive instrument panel atmosphere light, which is wrapped with a sound-absorbing and shock-absorbing foam tube, thereby protecting the wiring harness and preventing the wiring harness from rubbing against the peripheral structural parts of the instrument panel to generate noise, so as to solve the technical problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A wiring harness for an automotive instrument panel ambient light, comprising:
[0007] An electric wire and an outer sheath covering the outer side of the electric wire, wherein a metal bracket is further provided on the inner side of the outer sheath;
[0008] The outer sheath comprises a foam tube, a wire-releasing opening is provided on the side of the foam tube, and an inner liner mounting groove for placing a metal bracket is provided on the inner side of the foam tube.
[0009] As a further technical solution of the utility model, the metal bracket is mainly composed of flexible struts and a connecting ring, and the flexible struts are fixed on the outside of the connecting ring in a ring array.
[0010] As a further technical solution of the utility model, the electric wire passes through the inner side of the foam tube, and a male connector and a female connector are respectively provided at both ends of the electric wire.
[0011] As a further technical solution of the utility model, the metal brackets are provided in two groups and are symmetrically distributed on the inner side of the outer sheath.
[0012] As a further technical solution of the utility model, an elastic locking piece is integrally provided on the male connector, and a terminal pin is interference-fitted on the inner side of the male connector.
[0013] As a further technical solution of the utility model, a positioning buckle is integrally provided on the female connector.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. In the utility model, the wires are put into the wire-releasing opening on one side of the foam tube, and the foam tube is wrapped around the outside of the wires, which protects the wires and prevents the wire harness from rubbing against the peripheral structural parts of the instrument panel to generate noise;
[0016] 2. In the utility model, the flexible support rod bends after being stressed, and supports the inside of the outer sheath, so that the outer sheath can be bent into any shape, reducing the contact between the outer sheath and the peripheral structural parts of the instrument panel, and further reducing noise;
[0017] 3. The utility model places the metal bracket inside the inner liner installation groove, which is convenient for connecting the outer sheath and the metal bracket, and is convenient for replacing the flexible support rod or the connecting ring when it is damaged. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model in use state.
[0019] Figure 2 This utility model Figure 1 Top view of the .
[0020] Figure 3 It is a three-dimensional structural schematic diagram of the middle and outer sheaths of the utility model.
[0021] Figure 4 This utility model Figure 3 main view.
[0022] Figure 5 This utility model Figure 3 sectional view of .
[0023] Figure 6 It is a three-dimensional structural schematic diagram of the metal bracket in the utility model.
[0024] In the figure:
[0025] Male connector-1, elastic locking piece-11, terminal pin-12, wire-2, outer sheath-3, foam tube-31, wire release opening-32, liner mounting groove-33, metal bracket-4, flexible support rod-41, connecting ring-42, female connector-5, positioning buckle-51. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-6 The utility model embodiment provides a car instrument panel atmosphere light harness, including
[0028] An electric wire 2 and an outer sheath 3 covering the outer side of the electric wire 2, wherein a metal bracket 4 is further provided on the inner side of the outer sheath 3;
[0029] The outer sheath 3 includes a foam tube 31 , a wire-releasing opening 32 is provided on the side of the foam tube 31 , and the wire 2 is placed inside the foam tube 31 , and an inner lining installation groove 33 for placing the metal bracket 4 is provided on the inner side of the foam tube 31 .
[0030] In this embodiment, the metal support 4 is mainly composed of flexible struts 41 and a connecting ring 42 , and the flexible struts 41 are fixed on the outside of the connecting ring 42 in a ring array.
[0031] In this embodiment, the electric wire 2 passes through the inner side of the foam tube 31 , and a male connector 1 and a female connector 5 are respectively provided at both ends of the electric wire 2 .
[0032] In this embodiment, two groups of metal brackets 4 are provided and symmetrically distributed on the inner side of the outer sheath 3 .
[0033] In this embodiment, an elastic locking piece 11 is integrally provided on the male connector 1 , and a terminal pin 12 is interference-fitted on the inner side of the male connector 1 .
[0034] In this embodiment, the female connector 5 is integrally provided with a positioning buckle 51 to facilitate connection with the ambient light LED module.
[0035] By adopting the above technical solution, before installation, the wire 2 is placed in the foam tube 31 through the wire release opening 32, and the two ends of the wiring harness are connected to the vehicle wiring harness end and the ambient light LED module through the male connector 1 and the female connector 5 respectively. During driving, the foam tube 31 can reduce the noise generated by friction and improve driving comfort.
[0036] In the above scheme, the sound generated by friction welding is reduced by the sound absorption effect of the foam tube 31 itself. There are many small holes on the surface of the foam tube 31. When the sound enters the small holes, it will be randomly reflected in the inner wall which is a bit like a sponge in structure until most of the energy of the sound wave is consumed.
[0037] In this embodiment, the flexible support rod 41 and the connecting ring 42 are respectively inserted into the inner side of the liner installation groove 33, so that the staff can easily replace the damaged flexible support rod 41 and the connecting ring 42.
[0038] In this embodiment, the flexible support rod 41 is made of an aluminum alloy rod, and the outer sheath 3 can be bent according to the position of the wire harness to reduce the contact between the wire harness and other components.
[0039] In this embodiment, the end of the electric wire 2 is inserted into the inner side of the terminal pin 12, and the terminal pin 12 and the electric wire 2 are interference fit.
[0040] In this embodiment, a conductive sheet is provided on the inner side of the female connector 5 , and the conductive sheet is interference fit with the side of the wire 2 away from the terminal pin 12 .
[0041] The working principle of the utility model is: before use, the terminal is first crimped to the end of the wire 2, and then the terminal is respectively fixed into the male connector 1 and the female connector 5 by interference fit, and then the wire 2 is placed in the foam tube 31 through the wire release opening 32 to protect the wire 2 and reduce the noise generated by the friction between the wire harness and other components, and then the wire harness is placed in the instrument panel installation position, and is connected to the vehicle wiring harness end and the ambient light LED module through the male connector 1 and the female connector 5 respectively, and the outer sheath 3 is bent according to the position of the wire harness, and the flexible support rod 41 on the inner side of the outer sheath 3 will also be bent by force to reduce the friction between the wire harness and other structures, and the flexible support rod 41 and the connecting ring 42 will also protect the wire 2 to prevent the wire harness from being damaged after being squeezed.
[0042] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0043] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A wiring harness for an automotive instrument panel ambient light, characterized in that: include An electric wire (2) and an outer sheath (3) covering the outer side of the electric wire (2), wherein a metal bracket (4) is further provided on the inner side of the outer sheath (3); The outer sheath (3) comprises a foam tube (31), a wire-releasing opening (32) is provided on the side of the foam tube (31), and an inner liner mounting groove (33) for placing a metal bracket (4) is provided on the inner side of the foam tube (31).
2. The automotive instrument panel ambient light harness according to claim 1, characterized in that: The metal support (4) mainly consists of a flexible support rod (41) and a connecting ring (42), and the flexible support rod (41) is fixed on the outside of the connecting ring (42) in a ring array.
3. The automotive instrument panel ambient light harness according to claim 1, characterized in that: The electric wire (2) passes through the inner side of the foam tube (31), and the two ends of the electric wire (2) are respectively provided with a male end connector (1) and a female end connector (5).
4. The automotive instrument panel ambient light harness according to claim 1, characterized in that: The metal brackets (4) are provided in two groups and are symmetrically distributed on the inner side of the outer sheath (3).
5. The automotive instrument panel ambient light harness according to claim 1, characterized in that: An elastic locking piece (11) is integrally provided on the male connector (1), and a terminal pin (12) is interference-fitted on the inner side of the male connector (1).
6. The automotive instrument panel ambient light harness according to claim 3, characterized in that: The female connector (5) is integrally provided with a positioning buckle (51).