Running state data acquisition device

Abstract

The utility model provides a running state data acquisition device, which comprises a vehicle main body, a driving assembly and a sampling assembly, an electric push rod assembly of the driving assembly is fixed on the upper side of the vehicle main body, and the front end of a telescopic rod of the electric push rod assembly is fixedly connected with a push-pull pipe; an outer sleeve of the sampling assembly sleeves the outer side of a push-pull pipe, an inner sliding sleeve is fixed in the middle of the push-pull pipe and comprises a radial pipe, the outer sleeve is provided with an up-down through hole, the radial pipe corresponds to the up-down through hole of the outer sleeve after the inner sliding sleeve moves forwards, a sensor is sleeved with the radial pipe, and the bottom of the radial pipe is connected with a micro air extracting pump through an air pipe. A spring is connected to the rear side of the sampling assembly and sleeves the outer side of the push-pull tube. According to the scheme, a plurality of components and sensors are integrated, so that the equipment can efficiently collect data such as environment temperature and humidity, real-time monitoring and recording of operation parameters of the equipment can be realized, and the efficiency and accuracy of data collection are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of automatic data acquisition equipment, and in particular relates to a running status data acquisition device. Background Art

[0002] Data collection can help enterprises improve production efficiency, reduce costs, enhance competitiveness, and help achieve the goal of sustainable development. Data collection can monitor various indicators of equipment in real time, including temperature, pressure, vibration, etc., and can detect abnormal conditions in time and warn of possible failures or problems in advance. This helps to reduce downtime and improve production efficiency. It can identify the potential failure mode of the equipment and take maintenance measures in advance to avoid production interruption caused by sudden equipment failure. In addition, data collection can also help optimize equipment maintenance plans and make maintenance more timely and effective. It can also understand the bottlenecks and unnecessary downtime in the production process, thereby optimizing production plans and process flows, and improving production efficiency and product quality. In addition, data collection can monitor the energy consumption of equipment, help enterprises identify equipment with excessive energy consumption, and take corresponding energy-saving measures to reduce energy costs and reduce environmental pollution. Through the long-term accumulation and analysis of equipment data, potential problems and improvement space in the production process can be discovered, helping enterprises to continuously optimize production processes and equipment configurations, and enhance competitiveness and profitability.

[0003] In terms of data collection, existing technologies often rely on manual operations, such as workers regularly checking equipment and manually recording data. This method has the risk of human error and subjective judgment, and also requires a large amount of human resources. Since the process of collecting data is usually carried out regularly, problems may not be discovered in time before the failure occurs. This may lead to production interruptions or equipment damage, affecting production efficiency and cost control. Manual operations are easily affected by subjective factors, and the collected data may contain errors or omissions. The lack of automated data collection and processing technology makes it difficult to ensure the accuracy and integrity of the data. In addition, existing technologies are usually unable to achieve real-time monitoring and early warning of the operating status of the equipment, but rely on regular inspections and data collection. This method cannot detect abnormal conditions of the equipment in time, affecting the effective management and control of the operating status of the equipment. Existing technologies often have difficulty in coping with complex production environments and changing working conditions. For example, in an environment of high temperature, high pressure or toxic gas, manual data collection may pose a safety hazard.

[0004] In summary, the existing data collection technology has the disadvantages of relying on manual operation, untimely data collection, difficulty in ensuring accuracy and completeness, inability to achieve real-time monitoring and early warning, and difficulty in coping with complex environments. Therefore, it is necessary to introduce improvement solutions to overcome these problems and improve the efficiency and reliability of data collection. Utility Model Content

[0005] In view of the defects and problems existing in the prior art, the utility model provides an automated data acquisition device, which enables intelligent vehicles to easily and quickly obtain environmental parameters for monitoring equipment operating status and environmental changes.

[0006] The utility model solves the technical problem by adopting an operation status data acquisition device, including a vehicle body, a driving component and a sampling component, wherein the driving component includes an electric push rod component and a push-pull tube, the electric push rod component is fixed on the upper side of the vehicle body, and the front end of the telescopic rod of the electric push rod component is fixedly connected with the push-pull tube; the sampling component includes an outer sleeve, an inner sleeve, a sensor and a micro air pump, the outer sleeve is sleeved on the outer side of the push-pull tube, the inner sleeve is fixed in the inner cavity of the outer sleeve and located in the middle of the push-pull tube, the inner sleeve includes a radial tube, the outer sleeve is provided with upper and lower through holes, the inner sleeve can be driven by the push-pull tube to move forward so that the radial tube corresponds to the upper and lower through holes of the outer sleeve, the sensor is sleeved in the radial tube, the bottom of the radial tube is connected to the micro air pump through an air pipe, a spring is connected to the rear side of the sampling component, and the spring is sleeved on the outer side of the push-pull tube.

[0007] Furthermore, a first inner sleeve and a second inner sleeve are fixed at the front and rear of the outer side of the push-pull tube. In the connection relationship between the first inner sleeve or the second inner sleeve and the push-pull tube, installation grooves are respectively provided at the connecting ends of the push-pull tube, and fixing wires are installed in the installation grooves. At the same time, a series of multiple screw holes corresponding to the fixing wires are provided at the ends of the first inner sleeve or the second inner sleeve, so that the first inner sleeve and the second inner sleeve can be respectively fixedly connected to the middle area of ​​the push-pull tube.

[0008] Furthermore, an air inlet is installed at the top of the radial tube of the first inner sleeve, and at the same time, a conical outlet pipe is installed at the bottom of the radial tube and connected to the air extraction pipe, and a temperature sensor is installed in the first inner sleeve; similarly, an air inlet is installed at the top of the radial tube of the second inner sleeve. At the same time, a conical outlet pipe is installed at the bottom of the radial tube and connected to the air extraction pipe, and a humidity sensor is installed in the second inner sleeve. Each sensor is connected to the signal input end of the controller through a data line. The end of the air extraction pipe is connected to a hose, and the end of the hose is connected to the micro air extraction pump.

[0009] Furthermore, a conical cover is fixed at the front end of the outer sleeve, a socket is fixed at the front end of the push-pull tube, needles are distributed and fixed in the socket, and a guide column is arranged on the inner side wall of the socket, wherein the socket is connected to the signal input end of the controller through a data line. At the same time, a socket connected to the data output end of the device controller is installed at a prominent position on the front side wall of the device, and the socket and the socket can be matched and docked, and a conical body is arranged on the outer side of the outer side wall of the socket, and the outer surface of the conical body matches the inner wall of the conical cover.

[0010] Beneficial effects of the utility model: the above scheme can not only improve the efficiency and accuracy of data collection, but also has beneficial effects such as intelligent control, convenient operation, and versatility, which helps to improve the performance and application value of equipment such as smart vehicles.

[0011] 1. High data collection efficiency: By integrating multiple components and sensors, the device can efficiently collect data such as ambient temperature and humidity, and can realize real-time monitoring and recording of equipment operating parameters, improving the efficiency and accuracy of data collection.

[0012] 2. Intelligent control: The controller precisely controls the driving components to realize the automatic movement and docking of components such as push-pull tubes, inner sleeves and sockets, thereby realizing the automatic connection between the equipment and the external socket, and improving the intelligence level of the equipment.

[0013] 3. Air extraction function: The device has a built-in micro vacuum pump that can extract the air around the device through ventilation, ensuring that the temperature and humidity sensor can accurately obtain the temperature and humidity data of the environment, thereby improving the reliability and accuracy of data collection.

[0014] 4. Convenience of operation: The equipment has good operability and user experience. When the vehicle drives to a specific location, the equipment can automatically complete the docking and data collection process without human intervention, which improves the convenience and automation level of operation.

[0015] 5. Versatility: The device integrates a variety of functional components and sensors, which can not only collect environmental temperature and humidity data, but also connect with external devices through the socket to achieve more functional expansion, thus improving the versatility and applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the use status of the collection device of the utility model;

[0017] Figure 2 yes Figure 1 Front structural diagram of the connection relationship between the middle drive component and the sampling component;

[0018] Figure 3 yes Figure 2 Schematic diagram of the internal structure of the sampling component;

[0019] Figure 4 yes Figure 1 Schematic diagram of the three-dimensional structure of the connection relationship between the driving component and the sampling component.

[0020] Figure 5 yes Figure 4 Schematic diagram of the structure of the plug-in component.

[0021] Figure 6 It is a schematic diagram of the docking relationship between the inner sliding sleeve and the push-pull tube.

[0022] Numbers in the figure: vehicle body 1; on-board electrical components; running wheels 3; monitor 4; drive component 5; sampling component 6; plug-in component 7; guide seat 51; electric push rod component 52; telescopic rod 53; push-pull tube 54; spring 55; outer sleeve 61; first inner sleeve 62; second inner sleeve 63; air inlet 64; exhaust pipe 65; temperature sensor 66; humidity sensor 67; hose 68; micro vacuum pump 69; conical cover 71; socket 72; needle 73; guide column 74; data cable 77; radial tube 81; fixing wire 82; screw hole 83. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0024] A running status data acquisition device, such as Figure 1 As shown, it includes a vehicle body 1, a driving component 5, a sampling component 6, and a plug-in component 7. The vehicle body 1 can be any existing intelligent vehicle, for example, a security patrol robot car with a wire-controlled chassis, or a vision-based OriginCAR model intelligent robot car. Such a car at least includes an on-board electrical component 2, a walking wheel 3, and a monitor 4 to realize the intelligent walking function.

[0025] like Figure 2 and Figure 4 As shown, the driving assembly 5 includes a guide seat 51, an electric push rod assembly 52, a telescopic rod 53, a push-pull tube 54 and a spring 55. The guide seat 51 is a fixed assembly fixed to one side or both sides of the vehicle body 1. The electric push rod assembly 52 is fixed to the upper side of the vehicle body 1 and is located at the rear side of the guide seat 51. The telescopic rod 53 of the electric push rod assembly 52 is inserted through the guide seat 51, and the push-pull tube 54 is fixedly connected to the front end of the telescopic rod 53. The sampling assembly 6 is sleeved at the front end of the push-pull tube 54. A spring 55 is connected between the guide seat 51 and the sampling assembly 6, and the spring 55 is sleeved on the outside of the push-pull tube 54.

[0026] like Figure 3 The sampling assembly 6 shown includes an outer sleeve 61, a first inner sleeve 62, a second inner sleeve 63, an air inlet 64, an air extraction pipe 65, a temperature sensor 66, a humidity sensor 67, a hose 68 and a micro air extraction pump 69. The outer sleeve 61 is sleeved on the outside of the push-pull tube 54. In the inner cavity of the outer sleeve 61, located in the middle of the push-pull tube 54, at least the first inner sleeve 62 and the second inner sleeve 63 are fixed.

[0027] like Figure 3As shown, the first inner sleeve 62 and the second inner sleeve 63 both include a radial tube 81, a fixing wire 82 and a screw hole 83. The radial tube 81 is a tube body that is transparent from top to bottom. The radial tube 81 penetrates the center of the first inner sleeve 62 in the radial direction and is fixed thereto. In the connection relationship between the first inner sleeve 62 or the second inner sleeve 63 and the push-pull tube 54, as shown in FIG. Figure 6 As shown, installation grooves are respectively provided at the connecting ends of the push-pull tube 54, and fixing wires 82 are installed in the installation grooves. At the same time, a series of multiple screw holes 83 corresponding to the fixing wires 82 are provided at the ends of the first inner sleeve 62 or the second inner sleeve 63, so that the first inner sleeve 62 and the second inner sleeve 63 can be respectively fixedly connected to the middle area of ​​the push-pull tube 54.

[0028] An air inlet 64 is installed at the top of the radial tube 81 of the first inner sleeve 62, and a conical outlet pipe is installed at the bottom of the radial tube 81, which is connected to the air extraction pipe 65, and a temperature sensor 66 is installed in the first inner sleeve 62; similarly, an air inlet 64 is installed at the top of the radial tube 81 of the second inner sleeve 63, and a conical outlet pipe is installed at the bottom of the radial tube 81, which is connected to the air extraction pipe 65, and a humidity sensor 67 is installed in the second inner sleeve 63. Each sensor is connected to the signal input end of the controller through a data line 77. The end of the air extraction pipe 65 is connected to a hose 68, and the end of the hose 68 is connected to a micro air extraction pump 69, which is fixed to the upper part of the vehicle body 1.

[0029] At the same time, a pair of upper and lower through holes are respectively provided at the front and rear ends of the outer sleeve 61. When the first inner sleeve 62 and the second inner sleeve 63 are respectively driven forward to the extreme positions by the push-pull tube 54, the front and rear radial tubes 81 are simultaneously connected with the corresponding pair of through holes.

[0030] like Figure 4 and Figure 5 As shown, a conical cover 71 is fixed at the front end of the outer sleeve 61, a socket 72 is fixed at the front end of the push-pull tube 54, needles 73 are distributed and fixed in the socket 72, and a guide column 74 is arranged on the inner side wall of the socket 72. The socket 72 is connected to the signal input end of the controller through a data line 77. At the same time, a socket 76 connected to the data output end of the device controller is installed at a prominent position on the front side wall of the device, and the socket 76 can be matched with the socket 72. A cone 75 is arranged on the outer side of the outer side wall of the socket, and the outer surface of the cone matches the inner wall of the conical cover 71.

[0031] Based on the above structure, when the vehicle body 1 is traveling and corresponds to the data line socket arranged on the equipment, the controller controls the electric push rod assembly 52, so that the telescopic rod 53 carries the push-pull tube 54 to move forward, thereby driving the first inner sliding sleeve 62 and the second inner sliding sleeve 63 and the socket 72 to move forward. After the conical cover 71 is docked and fitted with the conical body on the front side wall of the equipment, the push-pull tube 54 is continuously pushed, so that the conical cover 71 can be matched and fitted on the root of the conical body (extreme position). Then, it is ensured that each needle 73 in the socket 72 is docked with each socket in the equipment socket, so as to achieve the purpose of obtaining each operating parameter of the equipment, which is used to detect the operating status of the equipment. At the same time, after the push-pull tube 54 moves forward, since the radial tube 81 of the first inner sleeve 62 is docked with the corresponding pair of through holes at the rear, and the radial tube 81 of the second inner sleeve 63 is docked with the corresponding pair of through holes at the front, the controller controls the micro vacuum pump 69 to start the exhaust action, so that the air around the equipment can enter the first inner sleeve 62 and the second inner sleeve 63 at the same time, so that the temperature sensor 66 and the humidity sensor 67 can accurately obtain the temperature and humidity values ​​of the environment around the equipment.

[0032] When using the above solution, first, ensure that the smart vehicle (vehicle body 1) is ready and the data acquisition equipment is installed in the environment. Ensure that the air quality around the equipment is good to ensure accurate collection of environmental temperature and humidity data. Drive the smart vehicle to the location where the equipment is arranged so that the on-board electrical components 2, the running wheels 3 and the monitor 4 can operate normally, and the vehicle can correspond to the data line socket on the equipment. Start the controller on the smart vehicle and set the corresponding parameters to control the movement of the drive component 5. The controller starts to control the electric push rod assembly 52 so that the telescopic rod 53 moves forward with the push-pull tube 54. As the push-pull tube 54 moves, the first inner sleeve 62 and the second inner sleeve 63 will be pushed forward and docked with the socket 72 on the device. At the same time, the temperature sensor 66 and the humidity sensor 67 start to collect environmental temperature and humidity data. The micro vacuum pump 69 starts the exhaust action to ensure that air can enter the inner sleeve so that the sensor can accurately obtain data. The collected ambient temperature and humidity data are transmitted to the controller via the data line 75. The controller processes and stores the data, and can transmit the data to an external device, such as a monitoring system or a data analysis platform, via the signal output port of the controller. When the data collection is completed, the controller stops controlling the drive assembly, and the push-pull tube 54 retracts to the initial position, disconnecting from the socket 72. At this point, the device and the intelligent vehicle can continue other tasks or return to the base. Through the above process, the intelligent vehicle can conveniently use the data acquisition device to obtain ambient temperature and humidity data, and realize automated connection and data acquisition processes, thereby improving the efficiency and accuracy of data collection.

[0033] The above specific implementations of the utility model are only used to illustrate or explain the principles of the utility model, and do not constitute a limitation of the utility model. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the utility model should be included in the protection scope of the utility model.

Claims

1. A running status data acquisition device, comprising a vehicle body (1), a driving component (5) and a sampling component (6), characterized in that: The driving assembly (5) comprises an electric push rod assembly (52) and a push-pull tube. The electric push rod assembly (52) is fixed to the upper side of the vehicle body (1). The front end of the telescopic rod (53) of the electric push rod assembly (52) is fixedly connected to the push-pull tube (54). The sampling assembly (6) comprises an outer sleeve (61), an inner sleeve, a sensor and a micro air pump (69). The outer sleeve (61) is sleeved on the outer side of the push-pull tube (54). The outer sleeve (61) is located in the inner cavity of the outer sleeve (61) and in the push-pull tube ( An inner sleeve is fixed in the middle of the sampling assembly (6), the inner sleeve includes a radial tube (81), and the outer sleeve (61) is provided with upper and lower through holes. The inner sleeve can be driven forward by the push-pull tube (54) to make the radial tube (81) correspond to the upper and lower through holes of the outer sleeve. A sensor is installed in the radial tube (81), and the bottom of the radial tube is connected to a micro air pump (69) through an air pipe. A spring (55) is connected to the rear side of the sampling assembly (6), and the spring (55) is installed on the outside of the push-pull tube (54).

2. The operating status data acquisition device according to claim 1, characterized in that: A first inner sleeve (62) and a second inner sleeve (63) are fixed to the front and rear of the outer side of the push-pull tube (54). In the connection relationship between the first inner sleeve (62) or the second inner sleeve (63) and the push-pull tube (54), installation grooves are respectively provided at the connecting ends of the push-pull tube (54), and a fixing wire (82) is installed in the installation grooves. At the same time, a series of multiple screw holes (83) corresponding to the fixing wire (82) are provided at the ends of the first inner sleeve (62) or the second inner sleeve (63), so that the first inner sleeve (62) and the second inner sleeve (63) can be respectively fixedly connected to the middle area of ​​the push-pull tube (54).

3. The operating status data acquisition device according to claim 1, characterized in that: An air inlet (64) is installed at the top of the radial tube (81) of the first inner sleeve (62). At the same time, a conical outlet pipe is installed at the bottom of the radial tube (81) and is connected to the air extraction pipe (65). A temperature sensor (66) is installed inside the first inner sleeve (62). Similarly, an air inlet (64) is installed at the top of the radial tube (81) of the second inner sleeve (63).

4. The operating status data acquisition device according to claim 1, characterized in that: A conical outlet pipe is installed at the bottom of the radial tube (81) and is connected to the air extraction pipe (65). A humidity sensor (67) is installed inside the second inner sleeve (63). Each sensor is connected to a signal input end of the controller via a data line (77). The end of the air extraction pipe (65) is connected to a hose (68), and the end of the hose (68) is connected to the micro air extraction pump (69).

5. The operating status data acquisition device according to claim 1, characterized in that: A conical cover (71) is fixed at the front end of the outer sleeve (61), a socket (72) is fixed at the front end of the push-pull tube (54), needles (73) are distributed and fixed in the socket (72), and a guide column (74) is arranged on the inner side wall of the socket (72), wherein the socket (72) is connected to the signal input end of the controller via a data line (77).

6. The operating status data acquisition device according to claim 5, characterized in that: A socket (76) connected to the data output terminal of the device controller is installed at a prominent position on the front side wall of the device. The socket (76) can be matched and docked with the socket (72). A cone (75) is arranged on the outer side of the outer side wall of the socket. The outer surface of the cone matches the inner wall of the cone cover (71).

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