Water-cooled cable clamp of consumable furnace

By designing a water-cooled cable clamp for self-consumer furnaces and using jackets for multi-point fixing, the safety hazards of breakage caused by water-cooled cables being jumped under large currents are solved, and the stable combination and safe use between the cable and the cable head are achieved.

CN222763526UActive Publication Date: 2025-04-15湖州久立永兴特种合金材料有限公司
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Patent Information

Application Number
CN202420892817.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-04-15
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The water-cooled cables of existing self-consumer furnaces are prone to jump under high currents, resulting in a risk of breakage between the cable head and the cable main body, and poses a major safety hazard.

Method used

A self-consumable furnace water-cooled cable clamp is designed, including a base, a connecting plate and a jacket, which is fixed by multiple points between the cable head and the cable main body to limit the jump of the cable.

Benefits of technology

It effectively prevents excessive jumps of water-cooled cables at the junction of the cable head and the main body of the cable, ensures a stable combination between the cable and the cable head, extends the service life and improves safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steelmaking, in particular to a self-consuming furnace water-cooling cable clamp. Comprising a base, a connecting plate and a clamping sleeve, the base is arranged on the outer surface of a furnace end, a water-cooled cable is detachably arranged in the clamping sleeve, the clamping sleeve is connected to the base through the connecting plate, a mounting seat used for mounting a cable head is correspondingly arranged above the inner side of the clamping sleeve, and the cable head is arranged on the mounting seat. The cable head is connected with a part of the water-cooled cable penetrating out of the upper end of the jacket, and at least one part of each water-cooled cable connected to the furnace end of the consumable furnace is fixed by the jacket. According to the structure, the water-cooled cable main body is fixed by the clamp right below the cable head close to the hard holder, so that the soft and hard combination part of the cable is limited and fixed, the situation that the combination part jumps too much when a large current comes can be prevented, the water-cooled cable and the cable head are combined stably and are not easy to break, and the service life of the water-cooled cable is prolonged. The use safety of equipment is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of steelmaking, in particular to a water-cooled cable clamp for a consumable furnace. Background Art

[0002] The cable that supplies power to the consumable furnace needs to be continuously cooled due to the large amount of electricity. Therefore, existing consumable furnaces all use water-cooled cables. Water-cooled cables refer to cables that are covered with a tube and continuously fed with flowing water to achieve a cooling effect. The existing installation method is to simply fix the hard cable head with the consumable furnace head, and there is no limit fixation between the water-cooled cable connecting the cable head and the furnace head. Since the water-cooled cable is bendable and soft, it will jump due to the electromagnetic force when a large current passes through the water-cooled cable. This jump affects the life of the cable head. After long-term use, there is a risk of breakage between the cable head and the cable body, which poses a great safety hazard. For example, a short-net hydraulic clamp device that can be disconnected, as disclosed in the application number "CN201220605524.X", mainly includes a clamp body, a short net a, a clamp hydraulic cylinder, a water-cooled cable, a short net b, and a furnace head, wherein the clamp hydraulic cylinder is connected to the clamp body, the clamp body is placed on the short net a, and one end of the short net b is vertically connected to the short net a. It mainly uses hydraulic cylinders to control the contact of the cable head, and the water-cooled cable body connected to the cable head will still have a large jump under high current. After long-term use, it is inevitable that the cable will break at the soft and hard junction. Therefore, it is very necessary to design a structure that can effectively prevent the soft and hard junctions of the water-cooled cable from moving and jumping. Utility Model Content

[0003] The utility model aims to solve the above problems and proposes a water-cooled cable clamp for a consumable furnace.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A consumable furnace water-cooling cable clamp comprises a base, a connecting plate and a jacket, wherein the base is arranged on the outer surface of the furnace head, the water-cooling cable is detachably arranged in the jacket, the jacket is connected to the base through the connecting plate, a mounting seat for mounting a cable head is correspondingly arranged on the upper inner side of the jacket, the cable head is connected to the water-cooling cable portion passing through the upper end of the jacket, and each water-cooling cable connected to the furnace head of the consumable furnace is fixed by the jacket at least at one place.

[0006] Preferably, each water-cooling cable is fixed by the jacket at least at two locations, one at the top and the other at the bottom.

[0007] Preferably, the upper and lower surfaces of the outer side of the base are respectively connected with connecting plates, the connecting plates are L-shaped plates, the sleeves are arranged on the outer vertical plate surfaces of the L-shaped plates, each connecting plate is provided with a sleeve, and the sleeves on the upper and lower connecting plates are arranged correspondingly.

[0008] Preferably, the jacket comprises an inner sleeve portion arranged close to the connecting plate and an outer sleeve portion matching and docking with the inner sleeve portion, sleeve grooves are provided on the opposite surfaces of the inner and outer sleeve portions, the water-cooling cable is sleeved in a sleeve hole formed by the sleeve grooves of the inner and outer sleeve portions, and the inner and outer sleeve portions are connected to the connecting plate through connecting components.

[0009] Preferably, each jacket is provided with one or more sleeve holes arranged in sequence, and the sleeve grooves are evenly distributed with convex racks.

[0010] Preferably, the jacket is made of wood or thick rubber.

[0011] Preferably, a set for clamping a water pipe is detachably provided on one side of the base, and the set includes a support rod supported on one side of the base and a clamp ring provided on the support rod, and the water pipe is clamped in the clamp ring.

[0012] Preferably, the inner end of the support rod is fixed to the connecting plate by bolts, and a mounting groove is provided on the support rod along the length direction of the support rod, and the clamp ring is arranged in the mounting groove.

[0013] Preferably, the clamp ring is at least partially sunk into the mounting groove and partially exceeds the mounting groove.

[0014] Preferably, the rear side of the clamp ring is provided with a connection limit portion sunk into the mounting groove, the front side is the ring body of the clamp ring, and at least the upper and lower sides of the connection limit portion are limit abutment areas that can abut against the top and bottom walls of the groove corresponding to the mounting groove to prevent the clamp ring from rotating.

[0015] Beneficial effects:

[0016] 1. The above structure is arranged to fix the water-cooled cable body by a clamp just below the hard-held cable head, so as to limit and fix the soft and hard joint of the cable, thereby preventing excessive vibration at the joint when a large current comes, ensuring that the connection between the water-cooled cable and the cable head is stable and not easy to break, and ensuring the safe use of the equipment.

[0017] 2. The present invention has a simple structure, high overall strength, good buffering effect and long service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0020] Figure 3 This is a front structural schematic diagram of the utility model;

[0021] Figure 4 This is a schematic diagram of the top view structure of the utility model;

[0022] Figure 5 It is a schematic diagram of the clamp ring structure. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the present invention clearer, the implementation mode of the present invention will be further described in detail below. The present utility model will be further described below in conjunction with the accompanying drawings.

[0024] Embodiment 1:

[0025] A consumable furnace water-cooling cable clamp comprises a base 1, a connecting plate 2 and a jacket 3, wherein the base is arranged on the outer surface of a furnace head 01, a water-cooling cable 4 is detachably arranged in the jacket, the jacket is connected to the base through a connecting plate, a mounting seat 5 for mounting a cable head 6 is correspondingly arranged on the upper inner side of the jacket, the mounting seat is fixed on the outer surface of the furnace head, the cable head is connected to the water-cooling cable portion passing through the upper end of the jacket, and each water-cooling cable connected to the furnace head of the consumable furnace is fixed by the jacket at least at one place.

[0026] By setting the above structure, the water-cooled cable body is fixed by a clamp just below the hard-held cable head, so as to limit and fix the soft and hard junction of the cable, thereby preventing excessive vibration at the junction when a large current passes, ensuring that the connection between the water-cooled cable and the cable head is stable and not easy to break, and ensuring the safe use of the equipment.

[0027] Embodiment 2:

[0028] Each water-cooled cable is fixed by the jacket at least at the top and bottom. That is, there are at least two fixed points from top to bottom directly below the cable head to fix the water-cooled cable, thereby improving the strength of the soft-hard junction at the upper end of the water-cooled cable through multi-point fixation, and at the same time, it is not easy to loosen at the clamp when the furnace head moves with the water-cooled cable. And fixing the jacketed water-cooled cable at at least two points can buffer the jump caused by the large current passing through twice, and more effectively reduce the impact and jump on the soft-hard junction.

[0029] Embodiment three:

[0030] The difference from the above embodiment is that the upper and lower surfaces of the outer side of the base are connected with connecting plates respectively, the connecting plates are L-shaped plates, the jacket is arranged on the outer vertical plate surface of the L-shaped plate, each connecting plate is provided with a jacket, and the jackets on the upper and lower connecting plates are arranged correspondingly. The upper and lower fixing points of the water-cooling cable are connected to different connecting plates respectively, so that the connection at the two places is not disturbed and the connection is stable. Even if one place is loose or deflected, the normal and stable use of the water-cooling cable can be guaranteed.

[0031] Embodiment 4:

[0032] The difference from the above embodiment is that the jacket includes an inner jacket 31 arranged near the connecting plate and an outer jacket 32 ​​matched with the inner jacket, and sleeve grooves 33 are provided on the opposite surfaces of the inner and outer jackets, and the water-cooled cable is sleeved in a sleeve hole formed by the sleeve grooves of the inner and outer jackets, and the inner and outer jackets are connected to the connecting plate through connecting components. One or more sleeve holes arranged in sequence are provided on each jacket, and convex racks 331 are evenly distributed in the sleeve grooves. The inner and outer jackets embrace to form a sleeve hole for fixing the water-washing cable. Since the water pipe arranged on the outer jacket of the cable is an elastic water pipe, the diameter of the sleeve hole can be smaller than the outer diameter of the water pipe in the natural state during design, so as to ensure that the clamp can be tightly sleeved on the water-cooled cable. The design of the convex rack 331 can also ensure that the water-cooled cable can be firmly fixed and not easy to slide up and down. The fixing of the inner and outer jackets can be fixed by a plurality of long bolts passing through the outer jacket, the inner jacket and the connecting plate in sequence, that is, the above-mentioned connecting component can be a long bolt.

[0033] In order to ensure the insulation safety of the parts close to the cable head, the jacket is made of wood or thick rubber. It is better to use wood materials with relatively poor deformation ability, such as maple.

[0034] Embodiment five:

[0035] The difference from the above embodiment is that a set of water pipe clamping tools is detachably provided on one side of the base, and the set includes a support rod 7 supported on one side of the base and a clamp ring 8 provided on the support rod, and the water pipe is clamped in the clamp ring.

[0036] The water-cooled cable is supplied with pure water through the water pipe 9 through the water hole of the cable head to flow into the water-cooled cable to take away the heat generated by the current and return to the water tank. In order to ensure the reasonable layout of the above water pipes and to prevent the water pipes and the hard water holes on the cable head from breaking when the water pipes can move with the burner head, a kit can be set on the base to fix the water pipes to ensure that the above connection is not easy to break. There are multiple water-cooled cables connected to the burner head, and there are also multiple water pipes for water supply, and there are also water pipes for cooling other parts of the burner head. To line up on the support rod, multiple water pipes can be fixed.

[0037] Embodiment six:

[0038] The difference from the above embodiment is that the inner end of the support rod is fixed to the connecting plate by bolts, and the support rod is provided with a mounting groove 71 along the length direction of the support rod, and the clamp ring 8 is arranged in the mounting groove. The clamp ring 8 at least partially sinks into the mounting groove and partially exceeds the mounting groove. The above structure ensures that the clamp ring clamps the water pipe well and is not easy to deflect, thereby ensuring the stable fixation of the water pipe. The design of the mounting groove can also improve the strength of the support rod.

[0039] Embodiment seven:

[0040] The difference from the above embodiment is that the rear side of the clamp ring 8 is provided with a connection limiter 81 sunk into the installation groove, the front side is the ring body of the clamp ring, and at least the upper and lower sides of the connection limiter are limiter abutment areas 82 that can abut against the groove top wall and bottom wall corresponding to the installation groove to prevent the clamp ring 8 from rotating. The above connection limiter structure is provided to ensure that the clamp ring will not rotate and the installation is stable, and at the same time, it can ensure that the clamp ring can completely clamp the water pipe to ensure the fastening of the water pipe.

[0041] By setting the above structure, the water-cooled cable body is fixed by a clamp just below the hard-held cable head, so as to limit and fix the soft and hard junction of the cable, thereby preventing excessive vibration at the junction when a large current passes, ensuring that the connection between the water-cooled cable and the cable head is stable and not easy to break, and ensuring the safe use of the equipment.

Claims

1. A consumable furnace water-cooled cable clamp, characterized in that: The invention comprises a base (1), a connecting plate (2) and a jacket (3), wherein the base is arranged on the outer surface of the furnace head (01), a water-cooling cable (4) is detachably arranged in the jacket, the jacket is connected to the base via the connecting plate, a mounting seat (5) for mounting a cable head (6) is correspondingly arranged on the upper inner side of the jacket, the cable head is connected to the water-cooling cable portion passing through the upper end of the jacket, and each water-cooling cable connected to the furnace head of the consumable furnace is fixed by the jacket at least at one place.

2. According to claim 1, a consumable furnace water-cooled cable clamp is characterized in that: Each water-cooling cable is fixed by the jacket at least at two locations, one at the top and one at the bottom.

3. According to claim 1, a consumable furnace water-cooled cable clamp is characterized in that: The upper and lower surfaces of the outer side of the base are respectively connected with connecting plates, the connecting plates are L-shaped plates, the sleeves are arranged on the outer vertical plate surfaces of the L-shaped plates, each connecting plate is provided with a sleeve, and the sleeves on the upper and lower connecting plates are arranged correspondingly.

4. According to claim 1, a consumable furnace water-cooled cable clamp is characterized in that: The jacket comprises an inner sleeve (31) arranged close to the connecting plate and an outer sleeve (32) mating with the inner sleeve, sleeve grooves (33) are provided on the opposite surfaces of the inner and outer sleeves, the water-cooling cable is sleeved in a sleeve hole formed by the sleeve grooves of the inner and outer sleeves, and the inner and outer sleeves are connected to the connecting plate via a connecting component.

5. According to claim 4, a consumable furnace water-cooled cable clamp is characterized in that: Each jacket is provided with one or more sleeve holes arranged in sequence, and the sleeve grooves are evenly distributed with protruding racks (331).

6. According to claim 1, a consumable furnace water-cooled cable clamp is characterized in that: The jacket is made of wood or thick rubber.

7. According to claim 1, a consumable furnace water-cooled cable clamp is characterized in that: A set of water pipe clamping tools is detachably provided on one side of the base, the set of tools comprising a support rod (7) supported on one side of the base and a clamp ring (8) provided on the support rod, and the water pipe is clamped in the clamp ring.

8. According to claim 7, a consumable furnace water-cooled cable clamp is characterized in that: The inner end of the support rod is fixed to the connecting plate by means of bolts, a mounting groove (71) is provided on the support rod along the length direction of the support rod, and the clamp ring (8) is arranged in the mounting groove.

9. The water-cooled cable clamp for a consumable furnace according to claim 8, characterized in that: The clamp ring (8) is at least partially sunk into the installation groove and partially exceeds the installation groove.

10. A consumable furnace water-cooled cable clamp according to claim 9, characterized in that: The rear side of the clamp ring (8) is provided with a connection limit portion (81) sunk into the installation groove, and the front side is the ring body of the clamp ring. At least the upper and lower sides of the connection limit portion are limit abutment areas (82) that can abut against the top wall and bottom wall of the groove corresponding to the installation groove to prevent the clamp ring (8) from rotating.

Citation Information

Patent Citations

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