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124 results about "Calcium handling" patented technology

Non-quenched steel for camshafts and preparation method of non-quenched steel

The invention belongs to the technical field of automobile steel and particularly relates to non-quenched steel for camshafts and a preparation method of the non-quenched steel. The steel is preparedfrom the chemical components in percentage by mass: 0.42%-0.49% of C, 0.30%-0.60% of Si, 1.00%-1.50% of Mn, 0.06-0.13% of V, 0.035%-0.075% of S, less than or equal to 0.035% of P, less than or equal to 0.30% of Cr, less than or equal to 0.30% of Ni, less than or equal to 0.30% of Cu, 0.010%-0.040% of Alt, less than or equal to 15 ppm of [O], and the balance Fe and inevitable impurities, specifically, C+Si/6+Mn/4.5+1.8*V is equal to 1-1.1. Electric furnace smelting and LF refining are adopted, desulfuration, then sulfuration and proper calcium treatment process are adopted in the refining process, and Mn/S is controlled. The vacuum treatment time of the steel is longer than or equal to 12 minutes, and the soft blowing time is longer than or equal to 20 minutes. A casting blank is cast through continuous casting, the pulling speed and the superheat degree are controlled, and the continuous casting of twelve furnaces or more is achieved. The heating and soaking temperature, the heating time, the initial rolling temperature, the final rolling temperature, the cooling speed and the like are controlled in the rolling process, and finally, peeling and flaw detection are carried out, so that high-quality round steel is obtained; and the round steel can meet the requirement for direct cutting processing.
Owner:SHANDONG IRON & STEEL CO LTD

Synchronous fluorine-calcium removal treatment process for reverse osmosis concentrated liquor of waste water from lead-zinc smelting

ActiveCN104445717ADestroy scale inhibitionEnsure reaction precipitation effectWater contaminantsWaste water treatment from metallurgical processCalcium handlingReverse osmosis
The invention relates to a synchronous fluorine-calcium removal treatment process for the reverse osmosis concentrated liquor of waste water from lead-zinc smelting. The process comprises the following steps: firstly, removing fluorine by virtue of oxidation and precipitation, secondly, removing calcium by precipitating, thirdly, removing fluorine by virtue of adsorption, next, sequentially regenerating activated aluminum oxide, removing fluorine from the generated mixed liquor, removing calcium from the generated mixed liquor and treating the generated mixed liquor, and finally, removing fluorine by precipitating, wherein the precipitation sludge generated in the calcium removal process is gathered and dehydrated by virtue of filter pressing, the water obtained by filter pressing is returned to a reverse osmosis concentrated liquor collecting tank for circular treatment, and the mud cake is subjected to unified disposal. After the oxidization, precipitation and adsorption treatment processes are adopted, the fluorine content and the calcium content of the reverse osmosis concentrated liquor are lower than 3mg/L and 50mg/L, respectively, and the problems of scaling and blockage caused by fluorine ions and calcium ions in the subsequent evaporation and concentration process of the reverse osmosis concentrated liquor are solved.
Owner:SHENZHEN ZHONGJIN LINGNAN NONFEMET COMPANY +1

RH vacuum calcification furnace process treatment method

ActiveCN111575446AStable and efficient calcium treatment processImprove pouring effectCalcium handlingSlag
The invention discloses an RH vacuum calcification furnace process treatment method. The RH vacuum calcification furnace process treatment method comprises the following steps of KR molten iron pretreatment, converter smelting, RH vacuum refining and slab continuous casting, wherein the RH vacuum refining comprises decarburization, deoxidation alloying and calcium treatment; in the decarburizationprocess, a slag surface deoxidizing agent is added to the surface of furnace slag in the middle and later periods of the decarburization, the adding amount is 1.0-2.0 kg per ton of steel, and the ladle slag is modified to enable the content of (T.Fe + MnO) in the slag to be less than or equal to 5 wt%; in the deoxidation alloying process, an alloy and carbon powder are added for the deoxidation alloying; in the calcium treatment process, a seamless pure calcium wire is started to be fed for calcium treatment 5 minutes after the deoxidation alloying is finished, and the pressure of a vacuum chamber is increased to 200 mbar or above during the calcium treatment; and after the calcium treatment is finished, the pressure of the vacuum chamber is reduced to 2 mbar or below, static circulationis conducted for 6 minutes, and then vacuum breaking tapping is conducted. According to the process method, the seamless calcium wire is fed after the deoxidation alloying, and meanwhile, the Ca element is uniformly distributed in molten steel by utilizing RH molten steel circular stirring, so that the modification of Al2O3 inclusion is realized, the Ca element oxidation amount is low, the calciumyield is increased, and the calcium treatment effect is stabilized.
Owner:INST OF RES OF IRON & STEEL JIANGSU PROVINCE +2

Nitridation technique of supersupercritical high-pressure boiler tube billet steel

ActiveCN103614514AImprove puritySolve carbon, nitrogenCalcium handlingDegasser
The invention relates to a nitridation technique, particularly a nitridation technique of supersupercritical high-pressure boiler tube billet steel. The nitridation technique comprises the following steps: electric furnace smelting, primary LF (ladle furnace) refinement, VD (vacuum degasser) vacuum degassing and secondary LF refinement, wherein in the electric furnace smelting process, the tapping components and temperature need to be controlled, and stirring with argon is also needed; in the primary LF refinement process, the mass percents of Cr and C need to be controlled; and in the secondary LF refinement process, calcium treatment is needed after the components are adjusted to a proper state, soft argon blowing treatment is performed after the temperature and all the components are adjusted, and the molten steel can be fed to a continuous casting process after the soft argon blowing is finished. In the nitridation technique, the nitrogen content is adjusted respectively by introducing nitrogen as a stirring gas into the ladle in the primary LF refinement process and VD vacuum degassing process and supplementing chromium nitride alloy in the secondary LF refinement process. According to the technique, the nitrogen content can be controlled at 0.030-0.070% by introducing nitrogen and adding chromium nitride in a scientific proportion; and after adding the nitrogen, no quality problems of the casting blank, such as surface pores, subsurface pores and the like, are produced.
Owner:NANJING IRON & STEEL CO LTD

Smelting method for sulfur-containing and aluminum-containing steel

The invention discloses a smelting method for sulfur-containing and aluminum-containing steel. In the LF refining process, high-alkalinity slag is prepared from lime and pre-molten refining slag to assist in aluminum wire precipitation deoxidization and calcium carbide diffusion deoxidization, it is required that the sulfur content is not larger than 0.008% before LF station leaving, the content of sulfur in the steel is reduced, the content of sulfur entering VD / RH steel is stabilized, and it is avoided that Al2O3 and CaS impurities are generated during calcium treatment; and calcium treatment is performed ahead of VD / RH vacuum treatment. By means of the method, the Al2O3 impurities and calcium in the steel can react to generate low-melting-point liquid-state 12CaO.7Al2O3 and 3CaO.Al2O3;after vacuum breaking, sulfur feeding is performed, and since the time interval between the calcium feeding procedure and the sulfur feeding procedure is long, it can be avoided that the calcium and the sulfur react to generate CaS impurities. The method mainly has the advantages that the cleanliness of molten steel can be improved, the formation of the Al2O3 and CaS impurities is reduced, the cleanliness of the molten steel is improved, scaffolding of a continuous casting nozzle is reduced, the continuous casting and continuous pouring ratio is increased, and production cost is reduced.
Owner:DONGBEI SPECIAL STEEL GROUP

Calcium treatment method under special steelmaking process

The invention relates to a calcium treatment method implemented under a special steelmaking process. The calcium treatment method is characterized by comprising the following steps: carrying out desulfurization in a molten iron pretreatment process, namely, blowing CaO+Mg powder to desulfurize the molten iron until the sulfur content is 0.0018 to 0.0022 percent, and slagging off after the desulfurization; controlling the oxygen content at an end point of a converter within 650ppm in an converter process; ensuring the vacuum degree to be less than or equal to 300Pa in the RH (Ruhrstahl Heraeus) process, and maintaining the vacuum degree for 10 to 30 minutes; and secondarily returning the molten iron subjected to RH treatment to an LF (Ladle Furnace), adjusting the temperature, slagging after the RH treatment is completed, then conducting the calcium treatment, ensuring the feeding speed of a calcium line to be 180 to 200m/min, ensuring the feeding quantity of steel to be 1.4m/t, and controlling the bottom-blowing flow rate at 50 to 100 NL/min. By adopting the method, the impurities can be gradually converted from primary silicon manganate to calcium aluminosilicate, so that the quantity of the impurities per unit area of a steel plate can be remarkably reduced and is reduced from 87 to 100/mm<2> to 12 to 25/mm<2>. After the RH vacuum and calcium treatment, the type of the impurities is changed, and a product is deviated to the side of CaO-CaS; the size of the impurities in a tundish is relatively small, the impurities with the size being less than 10 micrometers account for 99.61 percent, and the impurity with the size being more than 30 micrometers is not found. By adopting the method, the molten steel purity and the steel plate flaw detection qualification rate can be improved, the calcium yield is stabilized at 20 percent or more, and the economic benefit is obvious.
Owner:NANJING IRON & STEEL CO LTD

Production method of low-phosphorous-content gear steel for automobile gearbox

ActiveCN110230006AControl Phosphorus ContentReduce crackingGear wheelSlag
The invention relates to a production method of low-phosphorous-content gear steel for an automobile gearbox. The production method comprises the process flow including converter smelting, LF+RH refining, continuous casting, hot rolling and rolling. According to a converter technology, dual-drag smelting is adopted, steel ladle slag is improved while the quantity of slag discharged out of a largeladle is decreased, and the content of FeO in large ladle slag is controlled to be equal to or lower than 1.5wt%. According to the LF refining working step, final slag is subjected to refining operation with the high alkalinity and the low calcium-to-aluminum ratio, and in the process, aluminum wire making precipitation deoxidation is used in cooperation with slag top calcium carbide diffusion deoxidation. According to RH, ferrotitanium is added in the later period of high-vacuum circulation, and the soft blow time after calcium treatment is longer than or equal to ten minutes. Protective casting is carried out in the whole process of the continuous casting step, the problems in tundish oxygenation and working procedure recarburization are solved by adopting a covering agent with the low content of ferrous oxide and a low-carbon slag absorbing agent, and a casting blank enters a pit for slow cooling after being discharged out of a production line. With the production method of low-phosphorous gear steel for the automobile gearbox, the technical problem that the gear steel for the automobile gearbox is relatively high in phosphorus content, unstable in ingredient, wide in bandwidthrange of hardenability, and the like is solved.
Owner:HANDAN IRON & STEEL GROUP +1

Treatment method of silico-calcareous collophanite

The invention provides a treatment method of silico-calcareous collophanite, which comprises the following steps: carrying out direct flotation on silico-calcareous collophanite to obtain flotation concentrate and flotation tailings, carrying out magnesium removal treatment on the flotation concentrate to obtain phosphate concentrate, carrying out calcium precipitation treatment on a magnesium removal mother liquor obtained by magnesium removal treatment to obtain gypsum whiskers and a phosphoric acid solution, carrying out acidolysis on flotation tailings, carrying out alkali fusion-water leaching treatment on silicon slag obtained through acidolysis so that water glass is obtained, and carrying out calcium precipitation treatment on an acidolysis liquid obtained through acidolysis so that gypsum whiskers are obtained. Phosphorus concentrate capable of being used for wet-process phosphoric acid is obtained through flotation-chemical method magnesium removal, sodium silicate is obtained through alkali fusion-water leaching to achieve recycling of silicon in tailings, and acidolysis liquid is comprehensively utilized to produce gypsum whiskers and calcium magnesium phosphate fertilizer. According to the method, a new utilization way of the silico-calcareous collophanite is opened up, and the utilization value of the collophanite is improved.
Owner:WUHAN INSTITUTE OF TECHNOLOGY

Aluminum deoxidation method for nitrogen-containing super stainless steel

The invention belongs to the field of ferrous metallurgy, and particularly relates to an aluminum deoxidation method for nitrogen-containing super stainless steel. The aluminum deoxidation method includes the following steps of: carrying out slagging-off after chromium reduction of the nitrogen-containing super stainless steel, adding lime, fluorite and aluminum blocks into molten steel to make new slag, carrying out desulfurization, and then transferring the molten steel to an LF refining station; mixing aluminum shots and silicon-calcium powder, subsequently dividing the mixture into two equal parts, and adding a first part of deoxidizer to carry out slag surface diffusion deoxidation; afterwards, sequentially adding an aluminum wire and a silicon-calcium wire into the molten steel for precipitation deoxidation and calcium treatment; adding a second part of deoxidizer to continue slag surface diffusion deoxidation; and continuing to carry out soft blowing, carrying out tapping afterthe temperature is qualified, and carrying out die casting or continuous casting. According to the aluminum deoxidation method, the content of aluminum in the nitrogen-containing super stainless steelcan be controlled to be 0.015% to 0.030%, the total oxygen content is controlled to be within 20 ppm, precipitation of aluminum nitride caused by the too high aluminum content in a thermal processingand heat treatment process is avoided, and therefore the cold/hot processing performance and the mechanical properties of the nitrogen-containing super stainless steel are improved.
Owner:NORTHEASTERN UNIV

Smelting preparation method of high-cleanliness titanium-containing steel

InactiveCN112143852ALess TiN inclusionsCalcium handlingSmelting process
The invention discloses a smelting preparation method of high-cleanliness titanium-containing steel. The Ti content of the high-cleanliness titanium-containing steel is above 0.010%. The smelting preparation method comprises the following smelting steps of (1) carrying out converter smelting, (2) carrying out converter tapping, (3) carrying out deoxidation alloying, (4) carrying out LF treatment,(5) carrying out RH treatment, wherein the vacuum degree is controlled to be below 5 mbar, the high vacuum holding time of the vacuum degree below 2.5 mbar is 8-20 min, the mass percentage of N in molten steel is less than or equal to 50ppm, a ferrotitanium wire is fed according to the LF end point residual Ti content to adjust the Ti content, then calcium treatment is conducted, and soft blowingis conducted for above 10 min after calcium treatment; and (6) carrying out continuous casting. According to the smelting preparation method, in order to avoid the situation that TiN is formed due tothe fact that the N content in the molten steel is too high in the refining process, the process is adjusted, a titanium alloy is not added in the LF process to adjust the Ti component, a titanium wire is fed after N removal in RH treatment to adjust the component, and TiN inclusions generated in the steel smelting process are greatly reduced.
Owner:NANJING IRON & STEEL CO LTD

Production method for increasing continuous pouring times for calcium-free treatment of cold heading steel in furnace

The invention relates to a production method for increasing the continuous pouring times for calcium-free treatment of cold heading steel in a furnace. The production method comprises the following steps of: controlling the binary alkalinity of refining slag to be 9.0-13.0 when an LF furnace starts to heat; evenly scattering ferrosilicon powder is to the surface of the refining slag for slagging after 10-15 min of treatment of an LF furnace, where the added amount of the ferrosilicon powder is 0.8-1.4 kg per ton of steel, and the binary alkalinity of the refining slag is controlled to be 2.8-4.5; and after 5-15 min of treatment of the LF furnace, feeding an aluminum wire to control the aluminum content of molten steel to be 0.050% to 0.060%, controlling the aluminum content of a finished molten steel product to be 0.015% to 0.030%, and ensuring that the aluminum wire is fed before ferrosilicon powder is added; wherein final slag of the LF furnace comprises the following components in percentage: 48% to 58% of CaO, 13% to 17% of SiO2, 20% to 30% of Al2O3 and 4% to 8% of MgO. The production method provided by the invention prevents nodulation of a sprue in a pouring process of a steel billet and realizes 15-20 times of continuous pouring for calcium-free treatment of the molten steel in the furnace.
Owner:XINGTAI IRON & STEEL

Method for refining rare earth inclusions in super stainless steel

ActiveCN114058767AAdd calcium treatment processReduce oxygen contentProcess efficiency improvementAluminateYarn
The invention provides a method for refining rare earth inclusions in super stainless steel, and belongs to the technical field of ferrous metallurgy. According to the method, the molten steel of the super stainless steel is subjected to primary refining and refining operation, so that the sizes of rare earth inclusions in the super stainless steel can be effectively refined, and the total oxygen content is remarkably reduced. Wherein during primary refining, the contents of oxygen, sulfur and aluminum in tapping molten steel can be effectively controlled within a proper range; in the refining process, slag adjusting, diffusion deoxidation treatment, precipitation deoxidation treatment, calcium treatment for feeding a silicon-calcium wire and rare earth treatment for feeding a rare earth core-spun yarn are sequentially carried out, the total oxygen content of the molten steel can be further reduced, and the size of rare earth inclusions can be further refined. A calcium treatment process is added before rare earth treatment, and a feeding amount formula of a silicon-calcium line is designed, so that calcium aluminate inclusions are in a semi-liquid state, collision growth of the calcium aluminate inclusions is inhibited, and the situation that the sizes of the rare earth inclusions are too large due to genetic effects is avoided.
Owner:NORTHEASTERN UNIV

Method for solving blockage of pouring nozzle of billet caster producing high carbon chromium bearing steel

InactiveCN110791611AAvoid cloggingEasy to inhale oxygenCalcium handlingMetallurgy
The invention discloses a method for solving blockage of a pouring nozzle of a billet caster producing high carbon chromium bearing steel. The method includes LF refining, RH refining and a casting process. According to the method, calcium treatment operation is carried out in the middle of the LF refining. Calcium line addition is 0.10-0.35 kg/t steel. The content of molten steel Ca is controlledwithin 0.0010-0.0025 wt %. The sulfur content of the molten steel is less than or equal to 0.010 wt % before calcium treatment, otherwise the calcium treatment is delayed. Aluminum products are not added into the molten steel in the later period of the LF refining and the RH process. A slab section of the billet caster is less than or equal to 260mm*260mm. A tundish nozzle is an immersion nozzle,and an argon blowing stopper with holes is not needed to be used. The method solves the technical problems troubling the billet caster producing high carbon chromium bearing steel for a long time that the immersion nozzle is likely to be plugged, causing the billet caster to have accidents to stop pouring, the molten steel to return to a furnace or falls to the ground. The method reduces the production cost, improves the benefit of an enterprise and has excellent promotion and application value.
Owner:HANDAN IRON & STEEL GROUP +1
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