Water pick hose bending machine
By designing a toothbrush hose bending machine, the automatic control of fixing, heating and bending components is used to solve the problem of time-consuming and labor-intensive bending and poor quality of the existing technology, and the rapid and efficient bending molding is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421615825.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The existing tooth punching hose bending process is time-consuming and labor-intensive, and it is difficult to bend in time after heating and softening, which can easily cause hose rupture, affect the bending quality and increase production costs.
A toothbrush hose bending machine is designed, which includes fixing components, heating components and bending components. It can realize automated control through a PLC controller, fixing components to fix hoses, heating components to soften heating and bending components to quickly bend.
The rapid bending and forming of the punching hose is achieved, reducing the risk of rupture during bending, improving the bending quality and efficiency, and reducing production costs.
Smart Images

Figure CN222767050U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a hose bending machine for a dental irrigator. Background Art
[0002] An oral irrigator is an auxiliary tool for cleaning the oral cavity, and the oral irrigator hose is an important component of the oral irrigator. The oral irrigator hose itself needs to be bent during production. The existing oral irrigator hose needs to be heated and softened before bending, and the existing heating device and bending device use separate equipment, which is not only time-consuming and labor-intensive, but also the oral irrigator hose cannot be bent in time after heating and softening, which is easy to cause the oral irrigator hose to rupture during the bending process, seriously affecting the bending quality of the oral irrigator hose and greatly increasing the production cost. Utility Model Content
[0003] The purpose of the utility model is to solve the problem that the existing bending process of the water flosser hose is easy to affect the bending quality of the water flosser hose and cause high production costs. A water flosser hose bending machine is proposed, which softens the water flosser hose through a heating component and then bends the water flosser hose through a bending component. The water flosser hose can be quickly bent after being heated and softened, thereby realizing rapid bending and forming of the water flosser hose, effectively reducing the breakage of the water flosser hose during bending, and greatly improving the bending quality of the water flosser hose.
[0004] In order to solve the above technical problems, the utility model is implemented through the following technical solutions: a water flosser hose bending machine, comprising a frame, one end of the frame is provided with a fixing component for fixing the water flosser hose, the other end of the frame is movably connected with a heating component, the water flosser hose is softened by the heat generated by the heating component, the middle part of the frame is movably connected with a bending component for bending the water flosser hose, the frame is provided with a PLC controller, and the fixing component, heating component and bending component are all connected to the PLC controller.
[0005] Preferably, the heating assembly includes a first cylinder and a heating block, the first cylinder is fixedly connected to the frame, the heating block is fixedly connected to the first cylinder, the heating block is provided with a through hole for the water flosser hose to pass through, and the frame is provided with a temperature controller connected to the heating block.
[0006] Preferably, a control switch for controlling the heating block to be turned on and off is provided on the rack.
[0007] Preferably, the bending assembly includes a second cylinder, a third cylinder, a lower bending block and an upper bending block, the second cylinder is fixedly connected to the frame, the lower bending block is arranged on the second cylinder, the frame is provided with a mounting frame for installing the third cylinder, the upper bending block is arranged on the third cylinder, and a bending hole is provided between the lower bending block and the upper bending block.
[0008] Preferably, the fixing assembly includes a lower fixing block and an upper fixing block, the lower fixing block is fixedly connected to the frame, the mounting frame is provided with a fourth cylinder connected to the upper fixing block, and a fixing hole for fixing the water flosser hose is provided between the lower fixing block and the upper fixing block.
[0009] Preferably, the lower fixing block is provided with a first fixing groove, the upper fixing block is provided with a second fixing groove matching with the first fixing groove, and the fixing hole is formed between the first fixing groove and the second fixing groove.
[0010] Preferably, the mounting frame includes a mounting plate and two columns, the columns are fixedly connected to the frame, and the mounting plate is fixedly connected to the columns by bolts.
[0011] Preferably, a first guide column is provided between the mounting plate and the lower fixed block, a first guide sleeve matching with the first guide column is provided on the upper fixed block, a second guide column is provided between the mounting plate and the frame, and a second guide sleeve matching with the second guide column is provided on both the lower bending block and the upper bending block.
[0012] Preferably, a counter connected to a PLC controller is provided on the rack.
[0013] Preferably, the frame includes a top plate, a bottom plate and a connecting plate arranged between the top plate and the bottom plate, and the bottom plate is provided with moving wheels.
[0014] To sum up, the advantages of the utility model are: the water flosser hose is fixed to one end of the frame through the fixing component, and then the water flosser hose is softened by the heat generated by the heating component. The heated and softened water flosser hose is quickly bent through the bending component that is movably connected in the middle of the frame. Since the fixing component can fix the water flosser hose, the water flosser hose is in a fixed state during the heating and bending processes, thereby improving the bending quality. Secondly, since the heating component and the bending component are both connected to the frame, the two components will not form spatial interference during the heating and bending processes, further improving the bending efficiency. Finally, the setting of the PLC controller can realize automatic control of the fixing component, the heating component and the bending component, and can make the fixing component, the heating component and the bending component move independently of each other, thereby optimizing the entire bending process, greatly improving work efficiency and reducing work intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings:
[0016] Figure 1 This is a structural schematic diagram of a water flosser hose bending machine of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the heating component in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the fixing component in the utility model;
[0019] Figure 4 It is a structural schematic diagram of the bending component in the utility model.
[0020] Reference numerals:
[0021] 1 frame, 2 fixing assembly, 21 lower fixing block, 22 upper fixing block, 23 fixing hole, 24 first fixing groove, 25 second fixing groove, 26 first guide sleeve, 3 heating assembly, 31 first cylinder, 32 heating block, 33 through hole, 4 bending assembly, 41 second cylinder, 42 third cylinder, 43 lower bending block, 44 upper bending block, 45 bending hole, 46 second guide sleeve, 5 temperature controller, 6 control switch, 7 mounting frame, 70 fourth cylinder, 71 mounting plate, 72 column, 73 bolt, 8 first guide column, 9 second guide column, 10 PLC controller, 11 counter, 12 top plate, 13 bottom plate, 14 connecting plate, 15 moving wheel. DETAILED DESCRIPTION
[0022] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a water flosser hose bending machine includes a frame 1, one end of the frame 1 is provided with a fixing component 2 for fixing the water flosser hose, the other end of the frame 1 is movably connected with a heating component 3, and the water flosser hose is softened by the heat generated by the heating component 3, and the middle part of the frame 1 is movably connected with a bending component 4 for bending the water flosser hose, and a PLC controller 10 is provided on the frame 1, and the fixing component 2, the heating component 3 and the bending component 4 are all connected to the PLC controller 10.
[0023] The water flosser hose is fixed to one end of the frame 1 through the fixing component 2, and then the water flosser hose is softened by the heat generated by the heating component 3. The heated and softened water flosser hose is quickly bent through the bending component 4 that is movably connected to the middle part of the frame 1. Since the fixing component 2 can fix the water flosser hose, the water flosser hose is in a fixed state during the heating and bending processes, thereby improving the bending quality. Secondly, since the heating component 3 and the bending component 4 are both connected to the frame 1, the two components will not form spatial interference during the heating and bending processes, further improving the bending efficiency. Finally, the setting of the PLC controller 10 can realize the automatic control of the fixing component 2, the heating component 3 and the bending component, and can make the fixing component 2, the heating component 3 and the bending component move independently of each other, thereby optimizing the entire bending process, greatly improving work efficiency and reducing work intensity.
[0024] The heating assembly 3 includes a first cylinder 31 and a heating block 32. The first cylinder 31 is fixedly connected to the frame 1. The heating block 32 is fixedly connected to the first cylinder 31. The heating block 32 is provided with a through hole 33 for the water flosser hose to pass through. The frame 1 is provided with a temperature controller 5 connected to the heating block 32. The heating assembly 3 is configured as a structure of the first cylinder 31 and the heating block 32. The movement of the heating block 32 on the frame 1 is controlled by the extension and contraction of the first cylinder 31. The position of the heating block 32 can be effectively controlled. When the water flosser hose needs to be heated, the first cylinder 31 only needs to be extended to push the heating block 32 to move on the frame 1 and approach the water flosser hose, so that the water flosser can be heated. The hose passes through the through hole 33 of the heating block 32, and the heat in the through hole 33 is used to soften the water flosser hose, thereby ensuring that the water flosser hose is evenly heated and improving the heating efficiency. When the water flosser hose needs to be bent, the first cylinder 31 only needs to contract and reset to move the heating block 32 away from the water flosser hose, so that the heating block 32 will not spatially interfere with the movement of the bending component 4, thereby greatly improving the work efficiency. In addition, in order to ensure the straightness of the movement of the heating block and ensure that the water flosser hose can smoothly pass through the through hole, a horizontal linear guide rail can be set on the frame in this embodiment, and the heating block is set on the horizontal linear guide rail. The specific structure is the existing technology and is not described in detail in this embodiment. The frame 1 is provided with a control switch 6 for controlling the on and off of the heating block 32. The setting of the control switch 6 enables the operator to control the on and off of the heating block 32. When in use, turn on the control switch. When the temperature of the heating block reaches the set temperature, the water flosser hose to be processed is placed in it, and the PLC controller automatically runs the bending program. The specific bending program is to first fix the water flosser hose to be processed by a fixing component, and then control the bending component to move the heating block forward so that the heating block can heat the water flosser hose to be processed. After waiting for the heating to be completed, the heating block retreats to the initial position, and then the bending component moves to complete the bending of the water flosser hose. After the bending is completed, all components automatically return to the original standby position and wait for the next bending process.
[0025] The bending assembly 4 includes a second cylinder 41, a third cylinder 42, a lower bending block 43 and an upper bending block 44. The second cylinder 41 is fixedly connected to the frame 1, the lower bending block 43 is arranged on the second cylinder 41, the frame 1 is provided with a mounting frame 7 for mounting the third cylinder 42, the upper bending block 44 is arranged on the third cylinder 42, a bending hole 45 is provided between the lower bending block 43 and the upper bending block 44, and the bending assembly 4 is arranged into the second cylinder 41, the third cylinder 42, the lower bending block 43 and the upper bending block 44. Since the lower bending block 43 is arranged on the second cylinder 41, and the upper bending block 44 is arranged on the mounting frame 7 through the third cylinder 42, the positions of the lower bending block 43 and the upper bending block 44 can be accurately controlled, and there will be no spatial interference with the horizontal movement of the heating block 32. Since a bending hole 45 is provided between the lower bending block 43 and the upper bending block 44, when the lower bending block 43 and the upper bending block 44 bend the oral irrigator hose, the overall stability can be guaranteed, the shaking of the oral irrigator hose can be reduced, and the bending quality can be improved.
[0026] The fixing assembly 2 includes a lower fixing block 21 and an upper fixing block 22, the lower fixing block 21 is fixedly connected to the frame 1, and a fourth cylinder 70 connected to the upper fixing block 22 is provided on the mounting frame 7, and a fixing hole 23 for fixing the water flosser hose is provided between the lower fixing block 21 and the upper fixing block 22. The fixing assembly 2 is configured to have a structure of a lower fixing block 21 and an upper fixing block 22. Since the lower fixing block 21 is fixed to the frame 1, and the upper fixing block 22 is mounted on the mounting frame 7 through the fourth cylinder 70, when fixing the water flosser hose, it is only necessary to place the water flosser hose on the lower fixing block 21, and then the upper fixing block 22 is driven downward by the extension of the fourth cylinder 70, thereby clamping the water flosser hose. When the water flosser hose is bent, it is only necessary to reset the fourth cylinder 70 to quickly remove the water flosser hose. In addition, a fixing hole 23 for fixing the water flosser hose is provided between the lower fixing block 21 and the upper fixing block 22, so as to ensure the stability of the fixing of the water flosser hose. Specifically, the lower fixing block 21 is provided with a first fixing groove 24, and the upper fixing block 22 is provided with a second fixing groove 25 matched with the first fixing groove 24. The fixing hole 23 is formed between the first fixing groove 24 and the second fixing groove 25. The fixing hole 23 is formed by the first fixing groove 24 and the second fixing groove 25. The second fixing groove 25 can play a certain positioning role on the water flosser hose, ensure the stability of the water flosser hose during the clamping process, and improve the fixing quality of the water flosser hose. The first fixing groove 24 and the second fixing groove 25 in this embodiment can be arc grooves or V-shaped grooves, so that they can meet the fixing requirements of different models of water flosser hoses.
[0027] The mounting frame 7 includes a mounting plate 71 and two columns 72, the columns 72 are fixedly connected to the frame 1, and the mounting plate 71 is fixedly connected to the columns 72 by bolts 73. The mounting frame 7 is configured as a structure of the mounting plate 71 and the two columns 72, which can not only simplify the structure of the entire mounting frame 7, but also form an installation space between the mounting frame 7 and the frame 1, so that it will not cause spatial interference with other components during installation, which greatly simplifies the overall installation structure. The mounting plate 71 is fixedly connected to the columns 72 by bolts 73, and the height of the mounting plate 71 can be adjusted according to actual installation requirements. Specifically, nuts and / or gaskets can be installed on the bolts 73. The specific installation structure is a prior art and is not described in detail in this embodiment. A first guide column 8 is provided between the mounting plate 71 and the lower fixed block 21, and a first guide sleeve 26 matched with the first guide column 8 is provided on the upper fixed block 22. The first guide column 8 and the first guide sleeve 26 are arranged. When the upper fixed block 22 is lifted and lowered under the action of the fourth cylinder 70, the first guide sleeve 26 guides and slides on the first guide column 8 to ensure the stability of the upper fixed block 22 when it moves up and down, thereby improving the fixing quality of the oral flushing device hose. A second guide column 9 is provided between the mounting plate 71 and the frame 1, and a second guide sleeve 46 matched with the second guide column 9 is provided on the lower bending block 43 and the upper bending block 44. The second guide column 9 and the second guide sleeve 46 are arranged. When the lower bending block 43 and the upper bending block 44 are lifted and lowered, the second guide sleeve 46 guides and slides on the second guide column 9 to ensure the stability of the lower bending block 43 and the upper bending block when they move up and down, thereby improving the bending quality of the oral flushing device hose and avoiding product scrapping.
[0028] Finally, the rack 1 is provided with a counter 11 connected to the PLC controller 10. The setting of the counter 11 can effectively count the number of bends, making it convenient for operators to obtain the bending progress. The rack 1 includes a top plate 12, a bottom plate 13, and a connecting plate 14 arranged between the top plate 12 and the bottom plate 13. The bottom plate 13 is provided with a moving wheel 15. The rack 1 is arranged into a structure of a top plate 12, a bottom plate 13, and a connecting plate 14, which greatly simplifies the structure of the entire rack 1. The connecting plate can play a certain supporting and protective role on the entire rack 1. The setting of the moving wheel 15 can facilitate the movement of the entire rack 1.
[0029] In addition to the above preferred embodiments, the present invention has other implementation modes. Those skilled in the art can make various changes and modifications based on the present invention. As long as they do not depart from the spirit of the present invention, they should all fall within the scope defined by the claims attached to the present invention.
Claims
1. A water flosser hose bending machine, characterized in that: The machine comprises a frame, one end of which is provided with a fixing component for fixing the water flosser hose, the other end of which is movably connected with a heating component for softening the water flosser hose by means of the heat generated by the heating component, the middle part of the frame is movably connected with a bending component for bending the water flosser hose, the frame is provided with a PLC controller, and the fixing component, the heating component and the bending component are all connected to the PLC controller.
2. The water flosser hose bending machine according to claim 1, characterized in that: The heating assembly includes a first cylinder and a heating block, the first cylinder is fixedly connected to the frame, the heating block is fixedly connected to the first cylinder, the heating block is provided with a through hole for the water flosser hose to pass through, and the frame is provided with a temperature controller connected to the heating block.
3. The water flosser hose bending machine according to claim 2, characterized in that: The frame is provided with a control switch for controlling the heating block to be turned on and off.
4. The water flosser hose bending machine according to claim 1, characterized in that: The bending assembly includes a second cylinder, a third cylinder, a lower bending block and an upper bending block. The second cylinder is fixedly connected to the frame, the lower bending block is arranged on the second cylinder, the frame is provided with a mounting frame for installing the third cylinder, the upper bending block is arranged on the third cylinder, and a bending hole is provided between the lower bending block and the upper bending block.
5. The water flosser hose bending machine according to claim 4, characterized in that: The fixing assembly comprises a lower fixing block and an upper fixing block, the lower fixing block is fixedly connected to the frame, the mounting frame is provided with a fourth cylinder connected to the upper fixing block, and a fixing hole is provided between the lower fixing block and the upper fixing block.
6. The water flosser hose bending machine according to claim 5, characterized in that: The lower fixing block is provided with a first fixing groove, the upper fixing block is provided with a second fixing groove matched with the first fixing groove, and the fixing hole is formed between the first fixing groove and the second fixing groove.
7. The water flosser hose bending machine according to claim 5, characterized in that: The mounting frame comprises a mounting plate and two columns, wherein the columns are fixedly connected to the frame, and the mounting plate is fixedly connected to the columns by bolts.
8. The water flosser hose bending machine according to claim 7, characterized in that: A first guide column is provided between the mounting plate and the lower fixed block, a first guide sleeve matching with the first guide column is provided on the upper fixed block, a second guide column is provided between the mounting plate and the frame, and a second guide sleeve matching with the second guide column is provided on both the lower bending block and the upper bending block.
9. The water flosser hose bending machine according to claim 1, characterized in that: The rack is provided with a counter connected with the PLC controller.
10. The water flosser hose bending machine according to claim 9, characterized in that: The frame comprises a top plate, a bottom plate and a connecting plate arranged between the top plate and the bottom plate, and the bottom plate is provided with moving wheels.