Rapid cooling device for composite panel

By designing a quick cooling device for composite panels, the saw blade and composite sheet cutting parts are cooled by high-speed airflow of fans and spray heads, and the debris is collected through high-speed airflow, which solves the problems of heat residue and debris cleaning after cutting of composite panels in the prior art, which improves cutting quality and reduces maintenance costs.

CN222768588UActive Publication Date: 2025-04-18NANJING HEADWAY FURNITURE CO LTD
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Patent Information

Application Number
CN202421548344.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-18
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

In the prior art, the composite panel only cools the cutting plate during cutting processing, resulting in the cut still retaining a large amount of heat, affecting the cutting quality; at the same time, using a spray head to spray debris to prevent splashing, it requires manual cleaning, which increases maintenance costs and labor intensity of the operator.

Method used

A rapid cooling device for composite panels is designed, including cutting cooling components and plate cooling components, forming a high-speed airflow through the fan and the nozzle to cool the saw blade and composite sheet cutting parts; at the same time, by cleaning the components and recycling the components, the high-speed airflow is used to blow debris into the pooling hopper and collection box to achieve centralized collection of debris.

Benefits of technology

It effectively reduces the temperature of the cutting parts of the composite panel and improves the cutting quality; at the same time, it reduces the need for manual cleaning, reduces maintenance costs and labor intensity for the operator.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222768588U_ABST
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Abstract

The utility model provides a rapid cooling device for a composite panel, which comprises a base, a foot stool fixedly connected to the bottom wall of a box body and a cutting groove formed in the top wall of the box body, and further comprises a processing assembly fixedly connected to the inner wall of the box body, the machining set assembly comprises a limiting frame fixedly connected to the inner wall of the box body, a bearing frame slidably connected to the outer wall of the limiting frame, a motor fixedly connected to the top wall of the bearing frame, a saw blade fixedly connected to the output end of the motor and a hydraulic cylinder rotationally connected to the inner wall of the box body. The cutting and cooling assembly is fixedly connected to the inner wall of the box body; the plate cooling assembly is fixedly connected to the inner wall of the box body; the cleaning assembly is fixedly connected to the top wall of the box body; the recycling assembly is slidably connected to the inner wall of the box body. The fan and the air pump are used for generating high-speed airflow on the surface of the box body and in the box body respectively to cool and clean a machining assembly and a composite board, chippings generated during board machining can be collected in a centralized mode, the cutting quality is improved, and the maintenance cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite material panel processing, in particular to a rapid cooling device for a composite panel. Background Art

[0002] The use of polymer composite panels is becoming more and more widespread. When producing polymer composite panels, it is inevitable to cut these panels. As we all know, many polymer composite panels have relatively high strength. Under relatively high strength, the cutting device will be subjected to relatively large friction, generate a lot of heat, and at the same time, more debris will be generated during cutting.

[0003] After searching, in the prior art, a Chinese patent with patent application number CN 212527958 U discloses a cooling device for producing a compression-resistant polymer composite panel, comprising a shell, a first partition plate is fixedly connected to the inner side wall of the shell, a screen plate is fixedly connected to the lower end of the first partition plate, the lower end of the screen plate is fixedly connected to the inner bottom wall of the shell, and a liquid pump is fixedly connected to the side wall of the first partition plate. By adding structures such as a liquid pump, a water outlet pipe and a nozzle, the following defects still exist:

[0004] (1) In the above patent document, only the cutting disc is cooled when the composite panel is cut, so that the cut of the composite panel still retains a large amount of heat. The high temperature will cause damage to the cut of the composite panel and affect the cutting quality.

[0005] (2) When the composite panel is cut in the above patent document, a nozzle is used to spray water on the debris to prevent it from splashing. However, the debris accumulates inside the device and needs to be manually cleaned by the operator, which increases the maintenance cost and the labor intensity of the operator.

[0006] Therefore, we have made improvements to this problem and proposed a rapid cooling device for composite panels. Utility Model Content

[0007] The purpose of the utility model is to address the current situation in which only the cutting disc is cooled during cutting of a composite panel, so that a large amount of heat is still retained in the incision of the composite panel. The high temperature may damage the cutting portion of the composite panel and affect the cutting quality. When cutting the composite panel, a nozzle is used to spray water on the debris to prevent it from splashing. However, the debris accumulates at the cutting portion and needs to be manually cleaned by the operator, which increases the maintenance cost and the labor intensity of the operator.

[0008] In order to achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:

[0009] A rapid cooling device for a composite panel, comprising a base and a footrest fixedly connected to the bottom wall of a box body and a cutting groove opened on the top wall of the box body, and also comprising:

[0010] A processing assembly is fixedly connected to the inner wall of the box and is used for cutting the plate, wherein the processing assembly includes a limit frame fixedly connected to the inner wall of the box, a bearing frame slidably connected to the outer wall of the limit frame, a motor fixedly connected to the top wall of the bearing frame, a saw blade fixedly connected to the output end of the motor, and a hydraulic cylinder rotatably connected to the inner wall of the box, wherein the hydraulic cylinder drives the bearing frame to move along the outer wall of the limit frame;

[0011] A cutting cooling assembly is fixedly connected to the inner wall of the box and is used to cool the processing assembly;

[0012] A plate cooling assembly is fixedly connected to the inner wall of the box and is used to cool the plate;

[0013] A cleaning component, fixedly connected to the top wall of the box body, used for cleaning cutting debris;

[0014] The recovery component is slidably connected to the inner wall of the box body and is used for collecting the cutting debris in a centralized manner.

[0015] As a preferred technical solution of the utility model, the cutting cooling assembly includes an air inlet opened on the outer wall of the box body, a fan fixedly connected to the inner wall of the box body, and an exhaust port opened on the outer wall of the box body. The air inlet and the exhaust port are evenly arranged about the outer wall of the box body, and the fan is symmetrically distributed about the central axis of the box body.

[0016] As a preferred technical solution of the utility model, the plate cooling assembly includes an exhaust hole opened on the outer wall of the box body, a nozzle rotatably connected to the top wall of the box body, an air pump fixedly connected to the inner wall of the box body, and an air duct fixedly connected to the outer wall of the air pump, wherein the air duct extends outward through the outer wall of the box body and is connected to the nozzle.

[0017] As a preferred technical solution of the utility model, the cleaning assembly includes a material collecting hopper arranged on the inner wall of the box body and a baffle fixedly connected to the top wall of the box body, the material collecting hopper is connected to the inside of the box body, and the baffle is symmetrically distributed about the central axis of the box body.

[0018] As a preferred technical solution of the utility model, the recycling assembly includes a collection box slidably connected to the inner wall of the box and a handle fixedly connected to the outer wall of the collection box.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] In the solution of the utility model:

[0021] 1. The fan is set to inhale air and generate high-speed airflow to blow to the collection box. The high-speed airflow cools the surface of the saw blade. The air pump pumps air to the nozzle through the air guide pipe. The air passes through the nozzle to form a high-speed airflow and is sprayed out. The rotating nozzle is sprayed to the cutting part of the composite board, thereby realizing the cooling of the saw blade and the cutting part of the composite board. This solves the problem that in the prior art, only the cutting disk is cooled when cutting the composite panel, so that the composite panel cut still retains a lot of heat, and the high temperature will cause damage to the cutting part of the composite panel, affecting the cutting quality;

[0022] 2. The nozzles and fans are provided to form high-speed airflows on the top and inside of the box respectively, and the debris on the surface of the box and inside the box are blown into the hopper and the collection box respectively. The debris in the hopper falls into the collection box due to its own gravity, thereby realizing the centralized collection of cutting debris. This solves the problem in the prior art that when cutting composite panels, the debris is sprayed with water by a nozzle to prevent it from splashing, but the debris accumulates at the cutting point and needs to be manually cleaned by the operator, which increases the maintenance cost and the labor intensity of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is one of the overall structural schematic diagrams of a rapid cooling device for a composite panel provided by the utility model;

[0024] Figure 2 The second schematic diagram of the overall structure of a rapid cooling device for a composite panel provided by the utility model;

[0025] Figure 3 This is one of the cross-sectional structural schematic diagrams of a rapid cooling device for a composite panel provided by the utility model;

[0026] Figure 4 The second schematic diagram of the cross-sectional structure of a rapid cooling device for a composite panel provided by the utility model;

[0027] Figure 5 The third schematic diagram of the cross-sectional structure of a rapid cooling device for a composite panel provided by the utility model.

[0028] Indicated in the figure:

[0029] 1. Box body; 11. Tripod; 12. Cutting groove; 2. Exhaust hole; 21. Air pump; 22. Air guide tube; 23. Nozzle; 3. Limit frame; 31. Carrying frame; 32. Hydraulic cylinder; 33. Motor; 34. Saw blade; 4. Collection hopper; 41. Baffle; 5. Air inlet; 51. Fan; 52. Exhaust port; 6. Collection box; 61. Handle. DETAILED DESCRIPTION

[0030] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.

[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, this embodiment provides a rapid cooling device for a composite panel, including a base and a stand 11 fixedly connected to the bottom wall of the box body 1 and a cutting groove 12 opened on the top wall of the box body 1, and also includes:

[0032] A processing assembly is fixedly connected to the inner wall of the box body 1 and is used for cutting the plate, wherein the processing assembly includes a limit frame 3 fixedly connected to the inner wall of the box body 1, a carrier frame 31 slidably connected to the outer wall of the limit frame 3, a motor 33 fixedly connected to the top wall of the carrier frame 31, a saw blade 34 fixedly connected to the output end of the motor 33, and a hydraulic cylinder 32 rotatably connected to the inner wall of the box body 1, the hydraulic cylinder 32 drives the carrier frame 31 to move along the outer wall of the limit frame 3, controls the hydraulic cylinder 32 to push the carrier frame 31 and the motor 33 to move up and down along the extension direction of the limit frame 3, so that the saw blade 34 passes through the cutting groove 12 and reaches the set height, starts the motor 33 to drive the saw blade 34 to rotate, and completes the preparation work before processing the composite plate;

[0033] A cutting cooling assembly is fixedly connected to the inner wall of the box 1 and is used to cool the processing assembly;

[0034] A plate cooling assembly, fixedly connected to the inner wall of the box 1, for cooling the plate;

[0035] A cleaning component, fixedly connected to the top wall of the box body 1, used for cleaning cutting debris;

[0036] The recovery component is slidably connected to the inner wall of the box body 1 and is used for collecting cutting debris in a centralized manner.

[0037] like Figure 1 and Figure 5 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the cutting cooling component includes an air inlet 5 opened on the outer wall of the box body 1, a fan 51 fixedly connected to the inner wall of the box body 1 and an exhaust port 52 opened on the outer wall of the box body 1, the air inlet 5 and the exhaust port 52 are evenly arranged about the outer wall of the box body 1, the fan 51 is symmetrically distributed about the central axis of the box body 1, and the fan 51 is started, and the fan 51 sucks air from the air inlet 5 and generates a high-speed airflow, which blows toward the collection box 6, and cools the saw blade 34 when it flows over the surface of the saw blade 34.

[0038] like Figure 1 , Figure 2 and Figure 3 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the plate cooling component includes an exhaust hole 2 opened on the outer wall of the box body 1, a nozzle 23 rotatably connected to the top wall of the box body 1, an air pump 21 fixedly connected to the inner wall of the box body 1, and an air duct 22 fixedly connected to the outer wall of the air pump 21, the air duct 22 extends outward through the outer wall of the box body 1 and is connected to the nozzle 23, the air pump 21 is started, a large amount of air is pumped into the air pump 21 through the exhaust hole 2 and transported to the nozzle 23 through the air duct 22, the compressed gas is ejected through the nozzle 23 to form a high-speed airflow, the nozzle 23 is rotated to make the jet direction of the nozzle 23 align with the cutting part of the composite plate, so as to complete the cooling of the cutting part of the composite plate.

[0039] like Figure 2 and Figure 4 As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the cleaning component includes a collecting hopper 4 arranged on the inner wall of the box body 1 and a baffle 41 fixedly connected to the top wall of the box body 1, the collecting hopper 4 is connected to the inside of the box body 1, and the baffle 41 is symmetrically distributed about the central axis of the box body 1. The debris in the collecting hopper 4 falls into the collecting box 6 due to its own gravity, thereby completing the cleaning of the debris at the cutting point of the composite board.

[0040] like Figure 1 and Figure 4 As shown, as a preferred embodiment, on the basis of the above method, further, the recycling component includes a collection box 6 slidably connected to the inner wall of the box body 1 and a handle 61 fixedly connected to the outer wall of the collection box 6. After the processing of the composite board is completed, the handle 61 is pulled to take out the collection box 6 to complete the centralized collection of the cutting debris.

[0041] Specifically, when the device is in use: the hydraulic cylinder 32 is controlled to push the carrier 31 and the motor 33 to move up and down along the extension direction of the limit frame 3, so that the saw blade 34 passes through the cutting groove 12 and reaches the set height, the motor 33 is started to drive the saw blade 34 to rotate, and the preparation work before the composite plate processing is completed. The composite plate is placed on the top wall of the box body 1 and pushed forward horizontally to perform cutting processing, and the fan 51 is started. The fan 51 sucks air from the air inlet 5 and generates a high-speed airflow, which is blown to the collection box 6. The high-speed airflow cools the surface of the saw blade 34 when it flows through it, and the cutting debris is blown into the collection box 6. The air pump 21 is driven, and a large amount of air is pumped into the air pump 21 through the air suction hole 2 and is transported to the nozzle 23 through the air guide pipe 22. The compressed gas is ejected through the nozzle 23 to form a high-speed airflow. The nozzle 23 is rotated to make the jet direction of the nozzle 23 align with the cutting part of the composite plate, thereby completing the cooling of the cutting part of the composite plate. At the same time, the high-speed airflow blows the debris on the surface of the box body 1 into the hopper 4, and the debris in the hopper 4 falls into the collection box 6 due to its own gravity, thereby completing the cooling and debris cleaning of the cutting part of the composite plate. After the processing of the composite plate is completed, the handle 61 is pulled to take out the collection box 6 to complete the centralized collection of the cutting debris.

[0042] All technical features in this embodiment can be freely combined according to actual needs.

[0043] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A rapid cooling device for a composite panel, comprising a base and a stand (11) fixedly connected to the bottom wall of a box (1) and a cutting groove (12) provided on the top wall of the box (1), and further comprising: A processing assembly is fixedly connected to the inner wall of the box (1) and is used for cutting the plate, wherein the processing assembly comprises a limit frame (3) fixedly connected to the inner wall of the box (1), a support frame (31) slidably connected to the outer wall of the limit frame (3), a motor (33) fixedly connected to the top wall of the support frame (31), a saw blade (34) fixedly connected to the output end of the motor (33), and a hydraulic cylinder (32) rotatably connected to the inner wall of the box (1), wherein the hydraulic cylinder (32) drives the support frame (31) to move along the outer wall of the limit frame (3); A cutting cooling assembly, fixedly connected to the inner wall of the box body (1), for cooling the processing assembly; A plate cooling assembly, fixedly connected to the inner wall of the box (1) and used for cooling the plate; A cleaning assembly, fixedly connected to the top wall of the box (1), for cleaning cutting debris; The recovery component is slidably connected to the inner wall of the box body (1) and is used for centrally collecting cutting debris.

2. A rapid cooling device for a composite panel according to claim 1, characterized in that: The cutting cooling assembly comprises an air inlet (5) opened on the outer wall of the box (1), a fan (51) fixedly connected to the inner wall of the box (1), and an exhaust port (52) opened on the outer wall of the box (1); the air inlet (5) and the exhaust port (52) are evenly arranged with respect to the outer wall of the box (1), and the fan (51) is symmetrically distributed with respect to the central axis of the box (1).

3. The rapid cooling device for composite panels according to claim 1, characterized in that: The plate cooling assembly comprises an air suction hole (2) provided on the outer wall of a box body (1), a nozzle (23) rotatably connected to the top wall of the box body (1), an air pump (21) fixedly connected to the inner wall of the box body (1), and an air guide pipe (22) fixedly connected to the outer wall of the air pump (21), wherein the air guide pipe (22) passes through the outer wall of the box body (1) to extend outward and is in communication with the nozzle (23).

4. A rapid cooling device for a composite panel according to claim 1, characterized in that: The cleaning assembly comprises a material collecting hopper (4) arranged on the inner wall of the box body (1) and a baffle (41) fixedly connected to the top wall of the box body (1); the material collecting hopper (4) is connected to the interior of the box body (1); and the baffle (41) is symmetrically distributed about the central axis of the box body (1).

5. The rapid cooling device for composite panels according to claim 1, characterized in that: The recycling assembly comprises a collection box (6) slidably connected to the inner wall of the box body (1) and a handle (61) fixedly connected to the outer wall of the collection box (6).

Citation Information

Patent Citations

  • Cooling device for production of compression-resistant polymer composite material panel

    CN212527958U