Novel rubber internal mixer

By introducing adjustment grooves and sliding block structures into the rubber mixer, combined with the design of the drive motor and the bidirectional screw, flexible adjustment and opposite rotation of the roller body position are achieved, and the problem of restricted refining effect caused by the fixed roller body position in the prior art is solved, and the refining effect and efficiency are improved.

CN222779826UActive Publication Date: 2025-04-22TAIZHOU MINDRAY RUBBER & PLASTIC PRODUCTS CO LTD
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Patent Information

Application Number
CN202421412601.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-22
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing rubber mixer roller body is fixed in position and cannot be flexibly adjusted according to the rubber material needs of different materials, resulting in limited refining effect.

Method used

A new type of rubber mixer is designed, adopting an adjustment groove and sliding block structure. By driving the motor to drive the drive rod and sliding sleeve to rotate, the opposite rotation of the roller body is realized, and the position of the roller body is controlled by adjusting the disc and bidirectional screw.

Benefits of technology

It realizes flexible refining of rubber materials of different materials, improves refining effect and efficiency, adapts to different types and hardness rubber materials, and expands the scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel rubber internal mixer which comprises a machine shell, two roller bodies are arranged in the machine shell, adjusting grooves are formed in the two sides of the machine shell, two sliding blocks are connected in each adjusting groove in a sliding mode, roller cores at the two ends of each roller body are rotationally connected with the two corresponding sliding blocks, and two side vertical plates are symmetrically and fixedly connected to the two sides of the machine shell. A driving mechanism and an adjusting mechanism are arranged among the four side vertical plates, the driving mechanism comprises a connecting rod, the connecting rod is of a U-shaped structure and is rotationally connected to the outer side of the corresponding roller body, two polish rods are symmetrically and fixedly connected between the two corresponding side vertical plates, and the polish rods are both in sliding connection with the connecting rod. Through the arrangement, a user can conveniently control the distance between the roller bodies, so that the pressure applied to a rubber material is flexibly adjusted. Due to the function, the internal mixer can adapt to rubber materials of different types and different hardness, and a wider application range and higher internal mixing efficiency are provided.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber internal mixers, in particular to a novel rubber internal mixer. Background Art

[0002] The rubber internal mixer is an important equipment for mixing rubber materials. It is widely used in tire manufacturing, rubber product production and various rubber processing industries. Its main function is to exert a certain shear and compression effect on the rubber material through the relative rotation of the two rollers, so that the rubber material is fully mixed and plasticized under high temperature and high pressure conditions, thereby improving the performance and quality of rubber products. The use of the rubber internal mixer effectively improves the uniformity and processability of rubber materials, and is one of the key equipment in the rubber processing process.

[0003] However, the roller position of the existing rubber mixer is usually fixed and cannot be flexibly adjusted according to the requirements of rubber materials of different materials, resulting in limited mixing effect. It is difficult to achieve the best mixing effect for rubber materials with different hardness or mixing requirements.

[0004] Based on this, those skilled in the art have proposed a novel rubber internal mixer. Utility Model Content

[0005] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide a new type of rubber internal mixer.

[0006] The technical solution of the utility model is as follows: a new type of rubber internal mixer, including a casing, two roller bodies are arranged inside the casing, adjustment grooves are opened on both sides of the casing, two sliding blocks are slidably connected inside the adjustment grooves, roller cores at both ends of the roller body are rotatably connected to the corresponding two sliding blocks, two side vertical plates are symmetrically fixedly connected on both sides of the casing, and a driving mechanism and an adjustment mechanism are arranged between the four side vertical plates;

[0007] The driving mechanism includes a connecting rod, which is arranged to have a U-shaped structure and is rotatably connected to the outer side of the corresponding roller body, and two light rods are symmetrically fixedly connected between the two corresponding side vertical plates, and the light rods are slidably connected to the connecting rod, and a spring is sleeved on the outer side of the light rod and located between the corresponding side vertical plate and the connecting rod. One end of the roller body extends to the outer side of the connecting rod and is fixedly connected with a connecting bevel gear, and a driving rod is rotatably connected between the two side vertical plates, and two sliding sleeves are symmetrically slidably connected to the outer side of the driving rod, a key slot is provided on the driving rod, and a flat key used for matching the key slot is provided on the sliding sleeve, and the driving bevel gears are fixedly connected to the sliding sleeve, and the driving bevel gears are meshed with the corresponding connecting bevel gears, and a limiting plate of an L-shaped structure is rotatably connected between the sliding sleeve and the roller core of the corresponding roller body, and a driving motor is fixedly connected to one of the side vertical plates, and the output end of the driving motor is fixedly connected to the driving rod.

[0008] The driving motor drives the driving rod to rotate, and the driving rod drives the sliding sleeve to rotate through the flat key and the keyway, and then drives the driving bevel gear to rotate through the sliding sleeve, and the driving bevel gear meshes with the connecting bevel gear to drive it to rotate, and the rotation of the connecting bevel gear drives the roller body to rotate in the opposite direction, so that the rotation of the two rollers is used to achieve the mixing of the rubber material.

[0009] As a preferred embodiment, the adjustment mechanism includes a base plate, which is fixedly connected between the bottoms of the four side vertical plates, and two mounting plates are symmetrically fixedly connected to the base plate, a bidirectional screw rod is rotatably connected between the mounting plates, the bidirectional screw rod is threadedly connected to two connecting rods, one end of the bidirectional screw rod is fixedly connected to an adjustment disk, two inclined baffles are symmetrically fixedly connected to the interior of the casing, and a discharge baffle is provided on one side of the casing.

[0010] The bidirectional screw is driven to rotate by the adjusting disk. When the bidirectional screw rotates, it can drive the two connecting rods to move, thereby controlling the distance between the two connecting rods, thereby controlling the position of the roller body. Through such a setting, different intensities of mixing can be achieved for rubber materials of different materials.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] The bidirectional screw is driven to rotate by the adjusting disk, and the bidirectional screw is threadedly connected to the connecting rod, which can drive the two connecting rods to move, thereby adjusting the distance between the rollers. This design allows the user to accurately adjust the position of the roller according to the requirements of rubber materials of different materials, thereby achieving different strengths of rubber mixing. The driving motor drives the driving rod to rotate, and the driving rod drives the sliding sleeve to rotate through the flat key and the keyway. The sliding sleeve then drives the driving bevel gear to rotate, and the driving bevel gear meshes with the connecting bevel gear, and finally realizes the opposite rotation of the roller. This design ensures that the rollers can rotate synchronously, apply uniform pressure to the rubber material, and ensure the uniformity and efficiency during the mixing process. Through the above settings, the user can easily control the distance between the rollers, thereby flexibly adjusting the pressure applied to the rubber material. This function enables the utility model to adapt to rubber materials of different types and hardness, providing a wider range of applications and higher mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a first isometric view of the utility model.

[0014] Figure 2 It is a second isometric view of the utility model.

[0015] Figure 3 It is an isometric view of the drive mechanism of the utility model.

[0016] Figure 4 It is an isometric view of the adjustment mechanism of the utility model.

[0017] Legend: 1. Casing; 2. Roller body; 3. Side vertical plate; 4. Adjustment slot; 5. Sliding block; 6. Connecting rod; 7. Light rod; 8. Spring; 9. Connecting bevel gear; 10. Driving rod; 11. Sliding sleeve; 12. Driving bevel gear; 13. Limiting plate; 14. Driving motor; 15. Bottom plate; 16. Mounting plate; 17. Bidirectional screw rod; 18. Adjustment disk; 19. Bevel baffle; 20. Discharge baffle. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.

[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0020] Example

[0021] like Figure 1-Figure 4As shown, the utility model provides a new type of rubber internal mixer: comprising a casing 1, two roller bodies 2 are arranged inside the casing 1, adjustment grooves 4 are opened on both sides of the casing 1, two sliding blocks 5 are slidably connected inside the adjustment grooves 4, roller cores at both ends of the roller body 2 are rotatably connected to the corresponding two sliding blocks 5, two side vertical plates 3 are symmetrically fixedly connected on both sides of the casing 1, and a driving mechanism and an adjustment mechanism are arranged between the four side vertical plates 3;

[0022] The driving mechanism includes a connecting rod 6, which is set to a U-shaped structure and is rotatably connected to the outer side of the corresponding roller body 2. Two light rods 7 are symmetrically fixedly connected between the two corresponding side vertical plates 3. The light rods 7 are slidably connected to the connecting rod 6. A spring 8 is sleeved on the outer side of the light rod 7 and located between the corresponding side vertical plate 3 and the connecting rod 6. One end of the roller body 2 extends to the outer side of the connecting rod 6 and is fixedly connected with a connecting bevel gear 9. A driving rod 10 is rotatably connected between the two side vertical plates 3. Two sliding sleeves 11 are symmetrically slidably connected to the outer side of the driving rod 10. A key slot is provided on the driving rod 10, and a flat key used to match the key slot is provided on the sliding sleeve 11. A driving bevel gear 12 is fixedly connected to the sliding sleeve 11. The driving bevel gear 12 is meshed with the corresponding connecting bevel gear 9. A limiting plate 13 of an L-shaped structure is rotatably connected between the sliding sleeve 11 and the roller core of the corresponding roller body 2. A driving motor 14 is fixedly connected to one of the side vertical plates 3, and the output end of the driving motor 14 is fixedly connected to the driving rod 10.

[0023] In summary: the driving motor 14 drives the driving rod 10 to rotate, the driving rod 10 drives the sliding sleeve 11 to rotate through the flat key and the keyway, and then drives the driving bevel gear 12 to rotate through the sliding sleeve 11, the driving bevel gear 12 is engaged with the connecting bevel gear 9 and drives it to rotate, the connecting bevel gear 9 rotates and drives the roller body 2 to rotate in the opposite direction, so that the rotation of the two roller bodies 2 is used to achieve the mixing of the rubber material.

[0024] like Figure 1-Figure 4 As shown, the adjustment mechanism includes a bottom plate 15, the bottom plate 15 is fixedly connected between the bottoms of the four side vertical plates 3, two mounting plates 16 are symmetrically fixedly connected to the bottom plate 15, a bidirectional screw rod 17 is rotatably connected between the mounting plates 16, the bidirectional screw rod 17 is threadedly connected to the two connecting rods 6, one end of the bidirectional screw rod 17 is fixedly connected to an adjustment disk 18, two inclined baffles 19 are symmetrically fixedly connected inside the casing 1, and a discharge baffle 20 is provided on one side of the casing 1;

[0025] In summary: the bidirectional screw 17 is driven to rotate by the adjusting disk 18, and the bidirectional screw 17 can move the two connecting rods 6 when rotating, thereby controlling the distance between the two connecting rods 6, thereby controlling the position of the roller body 2. Through such a setting, different intensities of mixing can be achieved for rubber materials of different materials.

[0026] Working principle:

[0027] The bidirectional screw rod 17 is driven to rotate by the adjusting disk 18. When the bidirectional screw rod 17 rotates, it can drive the two connecting rods 6 to move, thereby controlling the distance between the two connecting rods 6, and then drive the sliding sleeve 11 to move in the chassis, thereby controlling the position of the roller body 2. The driving motor 14 drives the driving rod 10 to rotate. The driving rod 10 drives the sliding sleeve 11 to rotate through the flat key and the keyway, and then drives the driving bevel gear 12 to rotate through the sliding sleeve 11. The driving bevel gear 12 is meshed with the connecting bevel gear 9 to drive it to rotate. The connecting bevel gear 9 rotates and drives the roller body 2 to rotate in the opposite direction, so that the rotation of the two roller bodies 2 is used to realize the mixing of the rubber material. Through such an arrangement, the mixing of rubber materials of different materials with different strengths can be achieved.

[0028] Finally, it should be noted that the above-described embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A novel rubber internal mixer, comprising a housing (1), characterized in that: Two roller bodies (2) are arranged inside the housing (1), and adjustment grooves (4) are provided on both sides of the housing (1). Two sliding blocks (5) are slidably connected inside the adjustment grooves (4), and the roller cores at both ends of the roller body (2) are rotatably connected to the corresponding two sliding blocks (5). Two side vertical plates (3) are symmetrically fixedly connected on both sides of the housing (1), and a driving mechanism and an adjustment mechanism are arranged between the four side vertical plates (3); The driving mechanism comprises a connecting rod (6), which is arranged in a U-shaped structure and is rotatably connected to the outer side of the corresponding roller body (2), and two light rods (7) are symmetrically fixedly connected between the two corresponding side vertical plates (3), and the light rods (7) are slidably connected to the connecting rod (6).

2. A new type of rubber internal mixer according to claim 1, characterized in that: A spring (8) is sleeved on the outer side of the light rod (7) and between the corresponding side vertical plate (3) and the connecting rod (6); one end of the roller body (2) extends to the outer side of the connecting rod (6) and is fixedly connected to a connecting bevel gear (9).

3. A new type of rubber internal mixer according to claim 1, characterized in that: A driving rod (10) is rotatably connected between the two side vertical plates (3), and two sliding sleeves (11) are symmetrically slidably connected to the outer side of the driving rod (10). A key slot is provided on the driving rod (10), and a flat key used to match the key slot is provided on the sliding sleeve (11).

4. A new type of rubber internal mixer according to claim 3, characterized in that: The sliding sleeve (11) is fixedly connected with a driving bevel gear (12), and the driving bevel gear (12) is meshedly connected with a corresponding connected bevel gear (9). An L-shaped limit plate (13) is rotatably connected between the sliding sleeve (11) and the roller core of the corresponding roller body (2).

5. A new type of rubber internal mixer according to claim 1, characterized in that: A driving motor (14) is fixedly connected to one of the side vertical plates (3), and an output end of the driving motor (14) is fixedly connected to a driving rod (10).

6. A new type of rubber internal mixer according to claim 1, characterized in that: The adjustment mechanism comprises a bottom plate (15), the bottom plate (15) is fixedly connected between the bottoms of the four side vertical plates (3), two mounting plates (16) are symmetrically fixedly connected to the bottom plate (15), a bidirectional screw rod (17) is rotatably connected between the mounting plates (16), the bidirectional screw rod (17) is threadedly connected to the two connecting rods (6), and one end of the bidirectional screw rod (17) is fixedly connected to an adjustment disk (18).

7. A new type of rubber internal mixer according to claim 1, characterized in that: Two inclined baffles (19) are symmetrically fixedly connected inside the casing (1), and a discharge baffle (20) is provided on one side of the casing (1).