Winding and cloth inspecting all-in-one machine
By using a negative pressure dust removal technology of a combination of a blower and a dust collector in the fabric inspection machine, and a limited-position insertion block and electric push rod mechanism to simplify the replacement of the winding roller, the accuracy problem of the cloth inspection machine under the influence of dust and the efficiency problem of the winding roller replacement operation is solved, and a more efficient cloth inspection process is achieved.
Patent Information
- Application Number
- CN202421573028.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-04
AI Technical Summary
During the fabric inspection process, existing cloth inspection machines are prone to misrecording dust spots as defects, which affects the accuracy of the cloth inspection. At the same time, the operation is troublesome to replace the winding roller and affects the operation efficiency.
A winding and cloth inspection machine is designed, using a combination of a blower and a dust collecting cover to absorb dust and impurities on the surface of the fabric through negative pressure to ensure that the surface is clean during the fabric inspection; at the same time, a limited-position insertion block and electric push rod mechanism is used to simplify the disassembly and assembly and replacement of the winding roller.
It effectively avoids the misrepresentation of dust spots as defects, improves the accuracy of cloth inspection, and simplifies the replacement of the winding rollers, improving operating efficiency.
Smart Images

Figure CN222794743U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cloth inspection, in particular to a cloth winding and inspection integrated machine. Background Art
[0002] The cloth inspection machine is a set of necessary special equipment for the garment industry to inspect large-format, double-width and single-width cloth such as cotton, wool, linen, silk and chemical fiber before production. The cloth inspection machine automatically completes the length recording and roll arrangement work, and is equipped with an electronic defect detection device. The computer performs statistical analysis, assists the cloth inspection operation and prints out the output;
[0003] In actual use, the existing cloth inspection machine guides the cloth onto the cloth inspection table, and then marks the defective points on the cloth through the coding mechanism, and then feeds back to the computer terminal, so as to realize rapid cloth inspection. However, in actual use, there is dust on the cloth, and the dust adhesion will also form spots, so it is easy to record the dust spots as defects during coding, which can easily affect the accuracy of cloth inspection. In addition, the winding roller cannot be aligned after the cloth inspection structure, and it is troublesome to change the winding roller after the single winding roller is finished, which affects the operation efficiency. Therefore, a new technical solution needs to be designed to solve this problem. Utility Model Content
[0004] The utility model aims to overcome the deficiencies of the prior art, meet practical needs, and provide a cloth-winding and cloth-inspecting integrated machine to solve the current technical problem that dust spots are easily recorded as defects, thus affecting the accuracy of cloth inspection.
[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: designing a cloth winding and inspecting integrated machine, including: a base;
[0006] A cloth inspection box is fixed to one side of the top of the base, a through hole is opened on one side wall of the cloth inspection box, a code marking probe is fixed to one end of the inner cavity of the through hole, support plates are installed on both sides of one end of the base, a turntable is rotatably installed on the inner wall of the support plate, a winding roller is installed between the two turntables, a servo motor is fixedly installed on the outer wall of one of the support plates, and the transmission shaft of the servo motor movably penetrates the support plate and is fixedly connected to the corresponding turntable;
[0007] A dust hood is fixed to the other end of the inner cavity of the through hole, an exhaust fan and a filter box are fixed to one side wall of the cloth inspection box, one end of the exhaust fan is connected to the filter box, a dust suction pipe is fixed to the top of the filter box, and the outer end of the dust suction pipe passes through the cloth inspection box and is connected to the dust hood;
[0008] First, the cloth is introduced into the through hole of the cloth inspection box, and then the outer end of the cloth is wound around the outer wall of the winding roller, and then the turntable is driven to rotate by the servo motor, so that the winding roller rotates to wind the cloth. In the process of winding, the defects on the surface of the cloth are marked by the coding probe and fed back to the computer terminal, so as to realize cloth inspection. At the same time, before the cloth is inspected, the exhaust fan is operated to make the filter box generate negative pressure, which can make the dust collecting hood generate negative pressure, and then the dust and impurities on the surface of the cloth can be sucked out, so as to avoid the presence of dust spots on the surface of the cloth during cloth inspection, and thus avoid the coding probe marking the dust spots as defects, so as to improve the accuracy of cloth inspection.
[0009] Preferably, both ends of the winding roller are fixed with limit blocks, and an adaptive limit slot is opened at the limit block on the surface of the turntable corresponding to the limit slot, and the limit block is inserted in the limit slot, and a limit slide groove is opened at the top of the base corresponding to the support plate, and the inner cavity of the limit slide groove is inserted with an adaptive limit slider, and the side wall of the limit slider is fixedly connected with an electric push rod, the outer end of the electric push rod is fixedly connected to the inner wall of the limit slide groove, and the top of the limit slider is fixedly connected to the corresponding support plate bottom. In the process of the winding roller winding the cloth, when a single winding roller is wound, starting the electric push rod can drive the limit slider to slide outward, thereby enabling the support plates on both sides to move outward, so that the limit block is disengaged from the limit slot, and then the winding roller is disassembled, thereby facilitating the replacement of a new winding roller and improving the convenience of the winding roller replacement operation.
[0010] Preferably, a side wall of the turntable is arranged in contact with a side wall of the support plate, so that the servo motor can drive the turntable to rotate with high stability.
[0011] Preferably, a plurality of evenly distributed fill lights are fixedly installed on the top of the inner cavity of the through hole near the marking probe. The provision of the fill lights enables the marking probe to have high accuracy when marking defects on the surface of the fabric.
[0012] Preferably, a filter screen is fixedly installed in the inner cavity of the filter box. The setting of the filter screen enables the suctioned impurities and dust to be filtered, thereby preventing the impurities and dust from affecting the exhaust fan.
[0013] Preferably, rubber blocks are fixedly embedded at the four corners of the bottom of the base. The provision of the rubber blocks ensures that the device as a whole is highly stable when placed for use, thereby preventing sliding.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model can utilize the exhaust fan to generate negative pressure in the filter box when the cloth is introduced into the inner cavity of the cloth inspection box, thereby generating negative pressure in the dust collecting hood, so that the dust on the surface of the cloth can be sucked away by the negative pressure, thereby ensuring that there will be no dust spots on the surface of the cloth when the cloth is inspected and marked, thereby avoiding mistakenly marking dust spots as defects, thereby improving the accuracy of cloth inspection by the cloth inspection machine.
[0016] 2. The utility model has limit blocks fixedly connected to both ends of the winding roller, and the limit blocks are inserted into the limit slots on the surface of the turntable to form a limit, so that the electric push rod is started to drive the support plates on both sides to move outward, so that the turntable can move outward accordingly, so that the limit blocks can be separated from the limit slots, thereby realizing rapid disassembly and assembly of the winding roller, thereby improving the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a rear view structural schematic diagram of the utility model;
[0019] Figure 3 It is a partial enlarged structural schematic diagram of the utility model;
[0020] In the figure: 1, base; 11, limit slide; 12, limit slider; 13, electric push rod;
[0021] 2. Fabric inspection box; 21. Through hole; 22. Code probe; 23. Filter box; 24. Exhaust fan; 25. Dust hood;
[0022] 3. Support plate; 31. Winding roller; 32. Servo motor; 33. Turntable; 34. Limit slot; 35. Limit plug. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0024] Embodiment 1: A cloth-winding and cloth-inspecting machine, see Figures 1 to 3, comprising: a base 1, a cloth inspection box 2 is fixed to one side of the top of the base 1, a through hole 21 is opened on one side wall of the cloth inspection box 2, a code marking probe 22 is fixed to one end of the inner cavity of the through hole 21, support plates 3 are installed on both sides of one end of the base 1, a turntable 33 is rotatably installed on the inner wall of the support plate 3, a winding roller 31 is installed between the two turntables 33, a servo motor 32 is fixedly installed on the outer wall of one of the support plates 3, a transmission shaft of the servo motor 32 movably penetrates the support plate 3 and is fixedly connected to the corresponding turntable 33, a dust hood 25 is fixed to the other end of the inner cavity of the through hole 21, an exhaust fan 24 and a filter box 23 are fixed to one side wall of the cloth inspection box 2, one end of the exhaust fan 24 is connected to the filter box 23, a dust suction pipe is fixedly connected to the top of the filter box 23, and the outer end of the dust suction pipe penetrates the cloth inspection box 2 and is connected to the dust hood 25;
[0025] In actual use, the cloth is first introduced into the through hole 21 of the cloth inspection box 2, and then the outer end of the cloth is wound around the outer wall of the winding roller 31, and then the servo motor 32 drives the turntable 33 to rotate, so that the winding roller 31 rotates to wind the cloth. In the process of winding, the defects on the surface of the cloth are marked by the code probe 22 and fed back to the computer terminal, so as to realize cloth inspection. At the same time, before the cloth is inspected, the exhaust fan 24 works, so that the filter box 23 generates negative pressure, so that the dust collecting cover 25 generates negative pressure, and then dust and impurities are sucked out of the cloth surface, so as to avoid dust spots on the surface of the cloth during cloth inspection, and thus avoid the code probe 22 marking the dust spots as defects, so as to improve the accuracy of cloth inspection;
[0026] Furthermore, a filter screen is fixedly installed in the inner cavity of the filter box 23. The filter screen can filter the impurities and dust to be sucked out, thereby preventing the impurities and dust from affecting the exhaust fan 24.
[0027] Furthermore, rubber blocks are fixedly embedded at the four corners of the bottom of the base 1. The setting of the rubber blocks makes the overall device highly stable when placed and used, avoiding sliding.
[0028] It is worth mentioning that a plurality of evenly distributed fill lights are fixedly installed at the top of the inner cavity of the through hole 21 near the marking probe 22. The setting of the fill lights enables the marking probe 22 to mark defects on the surface of the fabric with high accuracy.
[0029] like Figure 1 and 2As shown in 3, both ends of the winding roller 31 are fixed with limit blocks 35, and the surface of the turntable 33 is provided with an adaptive limit slot 34 corresponding to the limit block 35, and the limit block 35 is inserted into the limit slot 34. The top of the base 1 is provided with a limit slot 11 corresponding to the support plate 3, and the inner cavity of the limit slot 11 is inserted with an adaptive limit slider 12. The side wall of the limit slider 12 is fixedly connected with an electric push rod 13, and the outer end of the electric push rod 13 is fixedly connected to the inner wall of the limit slot 11, and the top of the limit slider 12 is fixedly connected to the corresponding bottom of the support plate 3;
[0030] When the winding roller 31 winds up the fabric, when the winding roller 31 finishes winding, the electric push rod 13 is started to drive the limit slider 12 to slide outward, so that the support plates 3 on both sides can move outward, so that the limit plug 35 is separated from the limit slot 34, and then the winding roller 31 is disassembled, so that it is convenient to replace the new winding roller 31, and the convenience of replacing the winding roller 31 is improved;
[0031] Furthermore, a side wall of the turntable 33 is arranged to fit against a side wall of the support plate 3 , so that the servo motor 32 can drive the turntable 33 to rotate with high stability.
[0032] The specific implementation principle of the integrated cloth winding and inspection machine of this embodiment is as follows: in actual use, the cloth is first introduced into the through hole 21 of the cloth inspection box 2, and then the outer end of the cloth is wound around the outer wall of the winding roller 31, and then the servo motor 32 drives the turntable 33 to rotate, so that the winding roller 31 rotates to wind the cloth. In the process of winding, the defects on the surface of the cloth are marked by the code probe 22 and fed back to the computer terminal, so as to realize cloth inspection. At the same time, before the cloth is inspected, the exhaust fan 24 works, so that the filter box 23 generates negative pressure, which can make the dust collection cover 25 generate negative pressure, and then can make the cloth Dust and impurities are sucked out of the surface of the material, thereby avoiding dust spots on the surface of the fabric during fabric inspection, thereby avoiding the coding probe 22 marking the dust spots as defects, thereby improving the accuracy of fabric inspection, and in the process of the fabric being wound by the winding roller 31, when a single winding roller 31 is wound up, starting the electric push rod 13 can drive the limit slider 12 to slide outward, thereby enabling the support plates 3 on both sides to move outward, thereby allowing the limit plug 35 to disengage from the limit slot 34, and thereby allowing the winding roller 31 to be disassembled, thereby facilitating the replacement of a new winding roller 31, thereby improving the convenience of the operation of replacing the winding roller 31.
[0033] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in the field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in the field, and there is no need to elaborate. The content protected by the present invention does not involve improvements to internal structures and methods.
[0034] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A cloth winding and inspection machine, characterized in that: include: Base (1); A cloth inspection box (2) is fixed to one side of the top of the base (1), a through hole (21) is opened on one side wall of the cloth inspection box (2), a code recording probe (22) is fixed to one end of the inner cavity of the through hole (21), support plates (3) are installed on both sides of one end of the base (1), a turntable (33) is rotatably installed on the inner wall of the support plate (3), a winding roller (31) is installed between the two turntables (33), a servo motor (32) is fixedly installed on the outer wall of one of the support plates (3), and the transmission shaft of the servo motor (32) movably passes through the support plate (3) and is fixedly connected to the corresponding turntable (33); A dust hood (25) is fixed to the other end of the inner cavity of the through hole (21), and an exhaust fan (24) and a filter box (23) are fixed to one side wall of the cloth inspection box (2), one end of the exhaust fan (24) is connected to the filter box (23), and a dust suction pipe is fixed to the top of the filter box (23), and the outer end of the dust suction pipe passes through the cloth inspection box (2) and is connected to the dust hood (25).
2. The cloth winding and inspecting machine according to claim 1, characterized in that: Both ends of the winding roller (31) are fixed with limit blocks (35), and the surface of the turntable (33) is provided with an adaptive limit slot (34) corresponding to the limit block (35), and the limit block (35) is inserted into the limit slot (34). The top of the base (1) is provided with a limit slot (11) corresponding to the support plate (3), and the inner cavity of the limit slot (11) is inserted with an adaptive limit slider (12), and the side wall of the limit slider (12) is fixedly connected with an electric push rod (13), the outer end of the electric push rod (13) is fixedly connected to the inner wall of the limit slot (11), and the top of the limit slider (12) is fixedly connected to the bottom of the corresponding support plate (3).
3. The cloth winding and inspecting machine as claimed in claim 2, characterized in that: One side wall of the rotating disk (33) is arranged in close contact with one side wall of the supporting plate (3).
4. The cloth winding and inspecting machine as claimed in claim 1, characterized in that: A plurality of evenly distributed fill lights are fixedly mounted on the top of the inner cavity of the through hole (21) near the code marking probe (22).
5. The cloth winding and inspecting machine according to claim 1, characterized in that: A filter screen plate is fixedly mounted in the inner cavity of the filter box (23).
6. The cloth winding and inspecting machine as claimed in claim 1, characterized in that: Rubber blocks are fixedly embedded at the four corners of the bottom of the base (1).