Cutting machine for magic tape production

By introducing static elimination, heating and dust removal devices into the cutting machine used for Velcro production, the problems of twisting and curling during Velcro cutting were solved, achieving a smoother cutting process and higher quality products.

CN223423018UActive Publication Date: 2025-10-10ZHEJIANG SUHE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422674316.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-10
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Existing tape cutting machines are prone to causing twisting and curling when cutting Velcro, mainly due to the presence of static electricity in the material.

Method used

A cutting machine for Velcro production was designed, which includes a rewinding roller, a conveyor roller, a longitudinal cutting component, a cross-cutting component and an anti-static device. The anti-static device is used to eliminate static electricity, and the longitudinal and cross-cutting components are combined for cutting. The material is softened by a heating component, and a dust removal device is used to remove dust to reduce twisting and curling.

Benefits of technology

It effectively reduces the twisting and curling of the Velcro after cutting, improves the smoothness of the cutting process, reduces the hardness and strength of the material, removes dust on the Velcro, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of hook-and-loop fastener production, and particularly relates to a cutting machine for hook-and-loop fastener production, which comprises a rack, and the rack is provided with an unwinding roller, a conveying roller, a longitudinal cutting component, a transverse cutting component and an electrostatic eliminating device. The unwinding roller is used for winding a to-be-cut magic tape; the conveying roller is connected with a power source, can rotate in the circumferential direction and is used for conveying the hook-and-loop fastener unwound from the unwinding roller. The longitudinal cutting assembly is used for longitudinally cutting the magic tape into a plurality of strips; the transverse cutting assembly is arranged behind the longitudinal cutting assembly and used for cutting the multiple hook-and-loop fasteners into sections at the same time. The static electricity removing device is arranged between the transverse cutting assembly and the longitudinal cutting assembly and used for removing static electricity of the hook-and-loop fastener. The static electricity eliminating device is used for eliminating static electricity in the hook-and-loop fastener, and distortion and curling of the hook-and-loop fastener after cutting are reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hook and loop fastener production, in particular to a cutting machine for hook and loop fastener production. Background Art

[0002] Velcro is a commonly used connecting material on clothes. It has two sides, one side is small and soft fiber, round hair (LOOP), and the other side is harder bristles with hooks (HOOK). When the hook side and the hair side are pressed together, the bristles will hook the round hair and fasten the two together. Generally, the hook is on the top.

[0003] The general production process for hook and loop fasteners is as follows: 1. The raw yarn is first woven into a tape using a loom. 2. The semi-finished tape is dyed in various colors using a high-temperature dyeing machine. 3. The suede tape is first dyed, then brushed on a raising machine to create a curled surface, and then sizing to set the shape. 4. The hook surface is then sizing to set the shape. The monofilaments on the surface of the dyed tape are then cut uniformly and appropriately using an imported hook cutter, creating the hook-tight tape. 5. The tape is finally slit into the desired width using a slitting machine, cut to the desired length, and rolled into boxes. A tape cutter is a mechanical device that cuts products into tapes. It can be used in many aspects, such as cutting Velcro into tapes, so that the rolled Velcro is divided into multiple small sections. The current tape cutter makes the Velcro easily twisted and curled after cutting. The main reason is that the material contains static electricity. Therefore, in order to solve this problem, static electricity needs to be eliminated. Utility Model Content

[0004] The purpose of the utility model is to provide a cutting machine for the production of hook and loop fasteners in order to solve the above-mentioned technical problems, thereby reducing the twisting and curling of the hook and loop fasteners after cutting.

[0005] In view of this, the utility model provides a cutting machine for producing hook and loop fasteners, comprising a frame, on which are provided:

[0006] An unwinding roller, used for winding the hook and loop fastener to be cut;

[0007] A conveying roller, connected to a power source and capable of circumferential rotation, for conveying the hook and loop fastener unwound from the unwinding roller;

[0008] A longitudinal cutting assembly, which is used to longitudinally cut the hook and loop fastener into a plurality of strips;

[0009] A cross-cutting assembly, which is arranged behind the longitudinal cutting assembly and is used to cut multiple hook and loop fasteners into segments at the same time;

[0010] The static electricity removal device is arranged between the cross-cutting component and the longitudinal cutting component, and is used to remove static electricity from the Velcro.

[0011] In this technical solution, the static eliminator is used to eliminate static electricity in the Velcro and reduce the twisting and curling of the Velcro after cutting. The static eliminator is a common static eliminator on the market. The recommended model is NEOS12F. The working principle of the static eliminator is mainly based on the balance principle and the cancellation principle. The balance principle means that the static eliminator will transfer the charge from the charged body to the grounded body so that the charges of the two reach a balanced state. The cancellation principle is to eliminate static electricity by outputting a charge with the opposite polarity to the static electricity to meet with a charged body with the same polarity and cancel it out. Specifically, the static eliminator consists of a high-voltage power supply generator and a discharge electrode (generally made into an ion needle). The air is ionized into a large number of positive and negative ions through the high-voltage corona discharge at the tip, and then the wind blows a large number of positive and negative ions to the surface of the object to neutralize the static electricity, or the static eliminator is directly placed close to the surface of the object to neutralize the static electricity.

[0012] Furthermore, the longitudinal cutting assembly includes:

[0013] A longitudinal cutting frame, wherein the longitudinal cutting frame is provided with a slide rail;

[0014] The tool holder is provided in plurality and is arranged on the slide rail at intervals along the length direction of the slide rail, and each tool holder is fixedly provided with a longitudinal cutting knife.

[0015] In this technical solution, the longitudinal cutting knife can cut the Velcro longitudinally during the transmission process of the Velcro.

[0016] Furthermore, each tool holder is provided with a corresponding heating component, and the heating component is used to heat the Velcro before cutting.

[0017] In this technical solution, heat energy is used to soften the material of the hook and loop fastener before cutting, reducing its hardness and strength, thereby making the cutting process smoother.

[0018] Furthermore, the heating component includes a heating lamp tube, which is arranged above the Velcro transmission path, and a height adjustment component for adjusting the vertical distance from the heating lamp tube to the Velcro is provided on the tool holder.

[0019] Furthermore, the height adjustment component includes:

[0020] An adjusting cylinder, wherein the adjusting cylinder is fixedly mounted on the tool holder, and the piston rod of the adjusting cylinder is perpendicular to the transmission direction of the hook and loop fastener;

[0021] A connecting plate is fixedly arranged at the output end of the regulating cylinder, and the heating lamp is fixedly connected to the connecting plate.

[0022] In this technical solution, the height adjustment component can adjust the height of the heating lamp tube, that is, the vertical distance from the heating lamp tube to the Velcro, according to different batches of materials to adapt to different heating requirements and achieve the best effect of softening the Velcro material.

[0023] Furthermore, the cross-cutting assembly includes:

[0024] A fixing plate, the fixing plate being fixedly disposed below the transmission path of the hook and loop fastener for supporting the hook and loop fastener;

[0025] An upper blade is slidably disposed above the transmission path of the hook and loop fastener, and the upper blade is staggered with respect to the fixed plate;

[0026] The cross-cutting cylinder is fixedly arranged on the frame, and the piston rod of the cross-cutting cylinder is fixedly connected to the upper blade, which can drive the upper blade to move up and down to cut the Velcro.

[0027] Furthermore, a dust removal device is provided between the longitudinal cutting assembly and the cross-cutting assembly, and the dust removal device is used to remove dust and debris on the Velcro.

[0028] In this technical solution, the Velcro is cut with the bristles facing upwards, and the bristle surface is more likely to be stained with dust and debris. After the static electricity removal device removes static electricity from the Velcro, the adsorption force of the dust originally adsorbed on the Velcro under the action of the electrostatic force will be reduced. At this time, the dust on the Velcro can be removed by the dust removal device.

[0029] Furthermore, the dust removal device includes:

[0030] a first roller, the first roller being used for winding a clean sticky paper roll;

[0031] The second roller is used to roll up the used sticky paper, the bottom of the second roller contacts the Velcro, and the second roller is connected to the servo motor and can intermittently rotate circumferentially at a preset angle.

[0032] In this technical solution, when the servo motor is started, the second roller rotates to roll the clean sticky paper on the first roller onto the second roller, and then the servo motor stops. After the Velcro is destaticized, the sticky paper will pick up the dust on the Velcro when it passes under the second roller. After a certain period of time, there will be a lot of dust on the sticky paper in contact with the Velcro. At this time, the servo motor is started again to rotate the second roller by a certain angle, and the clean sticky paper roll on the first roller is unwound, and the section of paper with more dust on the second roller will be wound on the second roller, so that the clean sticky paper roll will come into contact with the Velcro again and get covered with dust, and this process is repeated.

[0033] Furthermore, a receiving tray is provided at the rear of the cross-cutting assembly.

[0034] Furthermore, the method of use includes the following steps:

[0035] S1: Install the hook and loop fastener to be cut onto the unwinding roller and extract part of the hook and loop fastener, passing it through the conveyor roller, longitudinal cutting assembly, static elimination device and cross-cutting assembly in sequence, and adjust the height of the heating lamp;

[0036] S2: Start the power source of the conveying roller and the cross-cutting cylinder to start the transmission of the hook and loop fastener, start the longitudinal cutting component to cut, start the static electricity removal device to remove static electricity, and start the dust removal device to remove dust.

[0037] The beneficial effects of the utility model are:

[0038] 1. The anti-static device is used to eliminate static electricity in the hook and loop fastener, reducing the twisting and curling of the hook and loop fastener after cutting. The slitting knife can cut the hook and loop fastener longitudinally during the conveying process.

[0039] 2. Before cutting the Velcro, use heat energy to soften the material of the Velcro, reduce its hardness and strength, and make the cutting process smoother.

[0040] 3. The height adjustment component can adjust the height of the heating lamp, that is, the vertical distance from the heating lamp to the Velcro, according to different batches of materials, to adapt to different heating requirements and achieve the best effect of softening the Velcro material.

[0041] 4. When cutting the Velcro, the bristles are facing upwards, and the bristle surface is more likely to be stained with dust and debris. After the static electricity removal device removes the static electricity from the Velcro, the adsorption force of the dust originally adsorbed on the Velcro under the action of the electrostatic force will be reduced. At this time, the dust on the Velcro can be removed by the dust removal device. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 It is a three-dimensional diagram of the utility model;

[0043] Figure 2 It is a perspective view of a longitudinally cut component;

[0044] Figure 3 It is a cross-sectional view of the utility model;

[0045] Figure 4 yes Figure 3 A partial enlarged view of point A in the middle;

[0046] Figure 5 It is a three-dimensional diagram of the dust removal device;

[0047] Figure 6 It is a three-dimensional diagram of the receiving tray.

[0048] The marks in the figure are:

[0049] 1. Frame; 2. Unwinding roller; 3. Conveyor roller; 4. Slitting assembly; 5. Cross-cutting assembly; 6. Anti-static device; 7. Slitting frame; 8. Knife holder; 9. Slide rail; 10. Slitting knife; 11. Heating lamp; 12. Adjusting cylinder; 13. Connecting plate; 14. Fixing plate; 15. Upper blade; 16. Cross-cutting cylinder; 17. Dust removal device; 18. First roller; 19. Second roller; 20. Receiving tray; 21. Sticky paper roll. DETAILED DESCRIPTION

[0050] The following will be combined with the accompanying drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of this application.

[0051] In the description of this application, it should be noted that the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0052] It should be noted that the terms "first," "second," etc. in the specification and claims of this application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way are interchangeable where appropriate, so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and that the objects distinguished by "first," "second," etc. are generally of the same type, and do not limit the number of objects. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0053] It should be noted that, in the description of this application, the directions or positional relationships indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise specified, these directional terms do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of this application; the directional terms "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0054] It should be noted that, in the present application, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the opposite order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0055] Example 1

[0056] like Figure 1 As shown, a cutting machine for producing hook and loop fasteners includes a frame 1, on which are provided an unwinding roller 2, a conveying roller 3, a longitudinal cutting assembly 4, a transverse cutting assembly 5, and a static eliminator 6. The unwinding roller 2 is used to wind the hook and loop fastener to be cut; the conveying roller 3 is connected to a power source and can rotate circumferentially to transport the hook and loop fastener unwound from the unwinding roller 2; the longitudinal cutting assembly 4 is used to longitudinally cut the hook and loop fastener into a plurality of strips; the transverse cutting assembly 5 is arranged behind the longitudinal cutting assembly 4 and is used to simultaneously cut multiple hook and loop fasteners into segments; the static eliminator 6 is arranged between the transverse cutting assembly 5 and the longitudinal cutting assembly 4 and is used to remove static electricity from the hook and loop fasteners.

[0057] The static eliminator 6 is used to eliminate static electricity in the Velcro and reduce the twisting and curling of the Velcro after cutting. The static eliminator 6 is a common static eliminator on the market. The recommended model is NEOS12F. The working principle of the static eliminator is mainly based on the balance principle and the cancellation principle. The balance principle means that the static eliminator will transfer the charge from the charged body to the grounded body so that the charges of the two reach a balanced state. The cancellation principle is to eliminate static electricity by outputting a charge with the opposite polarity to the static electricity to meet and cancel out the charged body with the same polarity. Specifically, the static eliminator consists of a high-voltage power supply generator and a discharge electrode (generally made into an ion needle). The air is ionized into a large number of positive and negative ions through the high-voltage corona discharge at the tip, and then the wind blows a large number of positive and negative ions to the surface of the object to neutralize the static electricity, or the static eliminator is directly placed close to the surface of the object to neutralize the static electricity.

[0058] Example 2

[0059] like Figure 2 As shown, the slitting assembly 4 includes a slitting frame 7 and a knife holder 8. The slitting frame 7 is provided with a slide rail 9. Multiple knife holders 8 are provided, spaced apart along the length of the slide rail 9. Each knife holder 8 is fixedly mounted with a slitting blade 10. The slitting blade 10 can cut the hook and loop fastener longitudinally during transport.

[0060] Each tool holder 8 is provided with a corresponding heating component, which is used to heat the hook and loop fastener before cutting. Before cutting, heat energy is used to soften the material of the hook and loop fastener, reducing its hardness and strength, thereby making the cutting process smoother.

[0061] The heating component includes a heating lamp 11, which is arranged above the Velcro transmission path. The tool holder 8 is provided with a height adjustment component for adjusting the vertical distance from the heating lamp 11 to the Velcro.

[0062] The height adjustment assembly includes an adjustment cylinder 12 and a connecting plate 13. The adjustment cylinder 12 is fixed to the tool holder 8, with its piston rod perpendicular to the direction of the Velcro transmission. The connecting plate 13 is fixed to the output end of the adjustment cylinder 12, and the heating lamp 11 is fixedly connected to the connecting plate 13. The height adjustment assembly can adjust the height of the heating lamp 11, that is, the vertical distance between the heating lamp 11 and the Velcro, according to different batches of material, to meet different heating requirements and achieve the best effect of softening the Velcro material.

[0063] Example 3

[0064] like Figure 3-4As shown, the cross-cutting assembly 5 includes a fixed plate 14, an upper blade 15, and a cross-cutting cylinder 16. The fixed plate 14 is fixedly arranged below the transmission path of the hook and loop fastener to support the hook and loop fastener; the upper blade 15 is slidably arranged above the transmission path of the hook and loop fastener, and the upper blade 15 and the fixed plate 14 are staggered in position; the cross-cutting cylinder 16 is fixedly arranged on the frame 1, and the piston rod of the cross-cutting cylinder 16 is fixedly connected to the upper blade 15, which can drive the upper blade 15 to move up and down to cut the hook and loop fastener.

[0065] Example 4

[0066] like Figure 4-5 As shown, a dust removal device 17 is also provided between the longitudinal cutting assembly 4 and the cross-cutting assembly 5. The dust removal device 17 is used to remove dust and debris from the hook and loop fastener. When the hook and loop fastener is cut, the bristles face upward, and the bristle surface is more susceptible to dust and debris. After the static electricity removal device 6 removes static electricity from the hook and loop fastener, the static electricity originally adsorbed on the dust on the hook and loop fastener will reduce its adsorption force, and the dust on the hook and loop fastener can now be removed by the dust removal device 17.

[0067] The dust removal device 17 includes a first roller 18 and a second roller 19. The first roller 18 is used to wind a clean sticky paper roll 21; the second roller 19 is used to wind a used sticky paper. The lower bottom of the second roller 19 contacts the Velcro and is connected to a servo motor to intermittently rotate circumferentially through a preset angle.

[0068] When the servo motor is started, the second roller 19 rotates to wind the clean sticky paper roll 21 on the first roller 18 onto the second roller 19, and then the servo motor stops. After the Velcro is destaticized, the sticky paper will pick up the dust on the Velcro when it passes under the second roller 19. After a certain period of time, the sticky paper in contact with the Velcro will be sticky with a lot of dust. At this time, the servo motor is started again to rotate the second roller 19 a certain angle, unwinding a section of the clean sticky paper roll 21 on the first roller 18, and the section of paper with more dust on the second roller 19 will be wound around the second roller 19, so that the clean sticky paper roll 21 will come into contact with the Velcro again and get covered with dust, and this process is repeated.

[0069] like Figure 6 As shown, a receiving tray 20 is provided behind the cross-cutting component 5 .

[0070] The method of using the cutting device includes the following steps:

[0071] S1: Install the hook and loop fastener to be cut onto the unwinding roller 2 and extract part of the hook and loop fastener, passing it through the conveying roller 3, the longitudinal cutting assembly 4, the static elimination device 6 and the cross-cutting assembly 5 in sequence, and adjust the height of the heating lamp 11;

[0072] S2: Start the power source of the conveying roller 3 and the cross-cutting cylinder 16 to start the transmission of the Velcro, the longitudinal cutting component 4 starts cutting, the static removal device 6 is started to remove static electricity, and the dust removal device 17 is started to remove dust.

[0073] The embodiments of the present application are described above in conjunction with the accompanying drawings. Unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.

Claims

1. A cutting machine for producing hook and loop fasteners, characterized in that , including a frame (1), the frame (1) is provided with: An unwinding roller (2), the unwinding roller (2) being used to wind the hook and loop fastener to be cut; A conveying roller (3), the conveying roller (3) being connected to a power source and capable of circumferential rotation for conveying the hook and loop fastener unwound from the unwinding roller (2); A longitudinal cutting component (4), the longitudinal cutting component (4) is used to longitudinally cut the hook and loop fastener into a plurality of strips; A cross-cutting assembly (5), the cross-cutting assembly (5) being arranged behind the longitudinal cutting assembly (4) and being used for simultaneously cutting a plurality of hook and loop fasteners into segments; A static electricity removal device (6) is provided between the cross-cutting component (5) and the longitudinal cutting component (4) and is used for removing static electricity from the hook and loop fastener.

2. A cutting machine for producing hook and loop fasteners according to claim 1, characterized in that: The longitudinal cutting assembly (4) comprises: A longitudinal cutting frame (7), wherein a slide rail (9) is provided on the longitudinal cutting frame (7); A knife holder (8), wherein a plurality of knife holders (8) are provided, and the knife holders (8) are arranged on the slide rail (9) at intervals along the length direction of the slide rail (9), and a longitudinal cutting knife (10) is fixedly provided on each knife holder (8).

3. A cutting machine for producing hook and loop fasteners according to claim 2, characterized in that: A heating component is correspondingly provided on each tool holder (8), and the heating component is used to heat the hook and loop fastener before cutting.

4. A cutting machine for producing hook and loop fasteners according to claim 3, characterized in that: The heating component comprises a heating lamp (11), which is arranged above the transmission path of the hook and loop fastener. A height adjustment component for adjusting the vertical distance between the heating lamp (11) and the hook and loop fastener is provided on the tool holder (8).

5. A cutting machine for producing hook and loop fasteners according to claim 4, characterized in that: The height adjustment assembly comprises: An adjusting cylinder (12), wherein the adjusting cylinder (12) is fixedly mounted on the tool holder (8), and a piston rod of the adjusting cylinder (12) is perpendicular to a transmission direction of the hook and loop fastener; A connecting plate (13) is fixedly arranged at the output end of the regulating cylinder (12), and the heating lamp tube (11) is fixedly connected to the connecting plate (13).

6. The cutting machine for producing hook and loop fasteners according to claim 1, characterized in that: The cross-cutting assembly (5) comprises: A fixing plate (14), the fixing plate (14) being fixedly arranged below the transmission path of the hook and loop fastener for supporting the hook and loop fastener; An upper blade (15), wherein the upper blade (15) is slidably disposed above the Velcro transmission path, and the upper blade (15) is staggered with respect to the fixing plate (14); A cross-cutting cylinder (16) is fixedly arranged on the frame (1), and a piston rod of the cross-cutting cylinder (16) is fixedly connected to the upper blade (15), and can drive the upper blade (15) to move up and down to cut the Velcro.

7. The cutting machine for producing hook and loop fasteners according to claim 1, characterized in that: A dust removal device (17) is also provided between the longitudinal cutting assembly (4) and the transverse cutting assembly (5), and the dust removal device (17) is used to remove dust and debris on the hook and loop fastener.

8. The cutting machine for producing hook and loop fasteners according to claim 7, characterized in that: The dust removal device (17) comprises: A first roller (18), the first roller (18) being used to wind a clean sticky paper roll (21); The second roller (19) is used to roll up the used sticky paper, the bottom of the second roller (19) contacts the hook and loop fastener, and the second roller (19) is connected to a servo motor and can intermittently rotate circumferentially at a preset angle.

9. The cutting machine for producing hook and loop fasteners according to claim 1, characterized in that: A material receiving tray (20) is provided behind the cross-cutting assembly (5).

Citation Information

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